CN202514336U - Automatic variable frequency control bagging machine - Google Patents

Automatic variable frequency control bagging machine Download PDF

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Publication number
CN202514336U
CN202514336U CN2012201732431U CN201220173243U CN202514336U CN 202514336 U CN202514336 U CN 202514336U CN 2012201732431 U CN2012201732431 U CN 2012201732431U CN 201220173243 U CN201220173243 U CN 201220173243U CN 202514336 U CN202514336 U CN 202514336U
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discharge pipe
frame
sliding seat
sleeve
guide rail
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陈世和
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QINGYUAN GUXING ENERGY-SAVING MACHINERY Co Ltd
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QINGYUAN GUXING ENERGY-SAVING MACHINERY Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

一种自动变频控制装袋机,包括机架,机架上设有储料斗,储料斗内设有搅拌机构,储料斗的底部设有横向设置的出料管,出料管内设有用于排料的螺旋杆,螺旋杆连接有驱动电机,其中机架还设有与出料管平行设置的导轨,导轨上滑动连接有滑动座,机架上设有驱动滑动座滑动的链轮机构;滑动座上固定有可套在出料管外的套筒和顶压在出料管外壁上的弧形压板,弧形压板位于套筒的内端方向。本实用新型结构设计更加完整,实现菌棒装袋完全自动化,装袋更加省力,从而提高了生产效率,降低了人力费用成本,有利于广泛推广。

An automatic frequency conversion control bagging machine, including a frame, a storage hopper is provided on the frame, a stirring mechanism is provided in the storage hopper, a horizontally arranged discharge pipe is provided at the bottom of the storage hopper, and a discharge pipe is provided in the discharge pipe. The screw rod is connected with a driving motor, and the frame is also provided with a guide rail parallel to the discharge pipe, a sliding seat is slidably connected to the guide rail, and a sprocket mechanism for driving the sliding seat to slide is provided on the frame; the sliding seat A sleeve that can be sleeved outside the discharge pipe and an arc-shaped pressure plate pressed against the outer wall of the discharge pipe are fixed on the top, and the arc-shaped pressure plate is located at the inner end of the sleeve. The utility model has a more complete structural design, realizes fully automatic bagging of bacteria sticks, and saves more labor in bagging, thereby improving production efficiency, reducing labor costs, and being conducive to widespread promotion.

Description

自动变频控制装袋机Automatic frequency conversion control bagging machine

技术领域 technical field

本实用新型涉及一种食用菌加工设备,尤其是一种自动变频控制装袋机。 The utility model relates to edible fungus processing equipment, in particular to an automatic frequency conversion control bagging machine.

背景技术 Background technique

在食用菌培养的过程中,要经过很多道工序来完成对食用菌的培养,比如对培养料的装袋,将搅拌好的培养料装入棒状的袋子中,因此需要花费大量的人力、物力。目前对食用菌培养料进行装袋的设备较多,可完成搅拌、自动出料,装袋时需要人工将袋子套在出料口,并用手固定袋子直到装袋完成,从而无法实现完全自动化。 In the process of cultivating edible fungi, many processes are required to complete the cultivation of edible fungi, such as bagging the culture material, and putting the stirred culture material into stick-shaped bags, so it takes a lot of manpower and material resources . At present, there are many equipments for bagging edible fungus culture materials, which can complete stirring and automatic discharge. When bagging, it is necessary to manually cover the bag on the discharge port and fix the bag by hand until the bagging is completed, so that it cannot be fully automated.

发明内容 Contents of the invention

本实用新型要解决上述现有技术的缺点,提供一种自动变频控制装袋机,实现全自动化装袋,只需将袋子套在出料管上即可。 The utility model aims to solve the above-mentioned shortcomings of the prior art, and provides an automatic frequency conversion control bagging machine to realize fully automatic bagging, and only needs to put the bag on the discharge pipe.

本实用新型解决其技术问题采用的技术方案:这种自动变频控制装袋机,包括机架,机架上设有储料斗,储料斗内设有搅拌机构,储料斗的底部设有横向设置的出料管,出料管内设有用于排料的螺旋杆,螺旋杆连接有驱动电机,其中机架还设有与出料管平行设置的导轨,导轨上滑动连接有滑动座,机架上设有驱动滑动座滑动的链轮机构;滑动座上固定有可套在出料管外的套筒和顶压在出料管外壁上的弧形压板,弧形压板位于套筒的内端方向。袋子套在出料管外,弧形压板可将袋子固定在出料管上,套筒套在出料管外,在出料管出料时,弧形压板与套筒同时向外移动,套筒控制菌棒在装袋时保持水平,实现菌棒自动装袋。其中弧形压板采用软橡胶材料制成,与出料管外壁贴合更加紧密,螺旋杆采用双头螺旋杆。 The technical scheme adopted by the utility model to solve the technical problems: the automatic frequency conversion control bagging machine includes a frame, a storage hopper is arranged on the frame, a stirring mechanism is arranged in the storage hopper, and a horizontally arranged The discharge pipe is provided with a screw rod for discharge, and the screw rod is connected with a drive motor. The frame is also provided with a guide rail parallel to the discharge pipe. The guide rail is slidably connected with a sliding seat. There is a sprocket mechanism that drives the sliding seat to slide; the sliding seat is fixed with a sleeve that can be sleeved outside the discharge pipe and an arc-shaped pressure plate that presses on the outer wall of the discharge pipe. The arc-shaped pressure plate is located at the inner end of the sleeve. The bag is set outside the discharge pipe, the curved pressure plate can fix the bag on the discharge pipe, the sleeve is set outside the discharge pipe, when the discharge pipe discharges, the curved pressure plate and the sleeve move outward at the same time, the sleeve The tube controls the level of the bacteria sticks when they are bagged, so as to realize the automatic bagging of the bacteria sticks. Among them, the arc-shaped pressing plate is made of soft rubber material, which fits more closely with the outer wall of the discharge pipe, and the screw rod adopts a double-ended screw rod.

为了更进一步完善,套筒包括分体的上部分、下部分,上部分水平固定在滑动座上,下部分的内端与上部分的内端为转动连接,并在滑动座上设有控制下部分转动的升降电机。装袋完成后的菌棒位于套筒内,升降电机控制套筒的下部分快速下降,打开下部分将菌棒掉落出来。 In order to be further improved, the sleeve includes a separate upper part and a lower part. The upper part is horizontally fixed on the sliding seat, and the inner end of the lower part is rotationally connected with the inner end of the upper part. Partial rotation of the lift motor. After the bagging is completed, the fungus sticks are located in the sleeve, and the lower part of the sleeve is controlled by the lifting motor to drop rapidly, and the lower part is opened to drop the fungus sticks out.

链轮机构包括设于机架上的转轴,转轴的两端通过轴承固定在机架上,并位于导轨的一端,在导轨另一端的机架上设有链轮驱动电机,其中转轴的一端、链轮驱动电机的输出轴上均设有齿轮,两齿轮之间连接有链条,其中滑动座与链条相连接。该链轮机构控制滑动座在导轨上自由滑动,该机构简单,传动稳定。 The sprocket mechanism includes a rotating shaft arranged on the frame. Both ends of the rotating shaft are fixed on the frame through bearings, and are located at one end of the guide rail. A sprocket drive motor is arranged on the frame at the other end of the guide rail. One end of the rotating shaft, Gears are arranged on the output shaft of the sprocket drive motor, and a chain is connected between the two gears, wherein the sliding seat is connected with the chain. The sprocket mechanism controls the sliding seat to slide freely on the guide rail, the mechanism is simple, and the transmission is stable.

驱动电机、升降电机和链轮驱动电机均连接变频器。电路控制由内置PLC功能的变频器驱动三台电机运行完成,从而实现只能控制各个电机运行的速度、启闭等,进一步提高了工作效率。 The drive motor, lift motor and chain wheel drive motor are all connected to frequency converters. The circuit control is completed by the frequency converter with built-in PLC function to drive three motors, so that only the speed, opening and closing of each motor can be controlled, which further improves the work efficiency.

本实用新型有益的效果是:本实用新型结构设计更加完整,实现菌棒装袋完全自动化,装袋更加省力,从而提高了生产效率,降低了人力费用成本,有利于广泛推广。 The beneficial effects of the utility model are: the structural design of the utility model is more complete, the bagging of the fungus sticks is fully automated, and the bagging is more labor-saving, thereby improving production efficiency, reducing labor costs, and being conducive to widespread promotion.

附图说明 Description of drawings

图1为本实用新型正面的结构示意图; Fig. 1 is the structural representation of the front of the utility model;

图2为本实用新型背面的结构示意图。 Fig. 2 is a structural schematic diagram of the back of the utility model.

附图标记说明:机架1,搅拌机构2,储料斗3,出料管4,导轨5,螺旋杆6,弧形压板7,滑动座8,套筒9,上部分9-1,下部分9-2,升降电机10,链轮机构11,轴承11-1,转轴11-2,齿轮11-3,链条11-4,链轮驱动电机11-5,变频器12,驱动电机13。 Description of reference signs: frame 1, stirring mechanism 2, storage hopper 3, discharge pipe 4, guide rail 5, screw rod 6, arc-shaped pressing plate 7, sliding seat 8, sleeve 9, upper part 9-1, lower part 9-2, lifting motor 10, sprocket mechanism 11, bearing 11-1, rotating shaft 11-2, gear 11-3, chain 11-4, sprocket drive motor 11-5, frequency converter 12, drive motor 13.

具体实施方式 Detailed ways

下面结合附图对本实用新型作进一步说明: Below in conjunction with accompanying drawing, the utility model is further described:

参照附图:这种自动变频控制装袋机,包括机架1,机架1上设有储料斗3,储料斗3内设有搅拌机构2,储料斗3的底部设有横向设置的出料管4,出料管4内设有用于排料的螺旋杆6,螺旋杆6连接有驱动电机13,其中机架上1还设有与出料管4平行设置的导轨5,导轨5上滑动连接有滑动座8,机架1上设有驱动滑动座8滑动的链轮机构11;滑动座8上固定有可套在出料管4外的套筒9和顶压在出料管4外壁上的弧形压板7,弧形压板7位于套筒9的内端方向。 Referring to the accompanying drawings: this automatic frequency conversion control bagging machine includes a frame 1, a storage hopper 3 is provided on the frame 1, a stirring mechanism 2 is provided inside the storage hopper 3, and a horizontally arranged discharge material is provided at the bottom of the storage hopper 3. Pipe 4, the discharge pipe 4 is provided with a screw rod 6 for discharge, the screw rod 6 is connected with a drive motor 13, wherein the frame 1 is also provided with a guide rail 5 parallel to the discharge pipe 4, and slides on the guide rail 5 A sliding seat 8 is connected, and the frame 1 is provided with a sprocket mechanism 11 for driving the sliding seat 8 to slide; The arc-shaped pressing plate 7 on the top, the arc-shaped pressing plate 7 is located in the direction of the inner end of the sleeve 9 .

套筒9包括分体的上部分9-1、下部分9-2,上部分9-1水平固定在滑动座8上,下部分9-2的内端与上部分9-1的内端为转动连接,并在滑动座8上设有控制下部分9-2转动的升降电机10。 Sleeve 9 comprises split upper part 9-1, lower part 9-2, and upper part 9-1 is horizontally fixed on the sliding seat 8, and the inner end of lower part 9-2 and the inner end of upper part 9-1 are Rotate connection, and be provided with the lifting motor 10 that controls lower part 9-2 to rotate on slide seat 8.

链轮机构11包括设于机架1上的转轴11-2,转轴11-2的两端通过轴承11-1固定在机架1上并位于导轨5的一端,在导轨5另一端的机架4上设有链轮驱动电机11-5,其中转轴11-2的一端、链轮驱动电机11-5的输出轴上均设有齿轮11-3,两齿轮11-3之间连接有链条11-4,其中滑动座8与链条11-4相连接。 Chain wheel mechanism 11 comprises the rotating shaft 11-2 that is located on the frame 1, and the two ends of rotating shaft 11-2 are fixed on the frame 1 by bearing 11-1 and are positioned at one end of guide rail 5, the frame at the other end of guide rail 5 4 is provided with sprocket drive motor 11-5, wherein an end of rotating shaft 11-2, the output shaft of sprocket drive motor 11-5 are all provided with gear 11-3, are connected with chain 11 between two gears 11-3 -4, wherein the sliding seat 8 is connected with the chain 11-4.

使用时,将袋子套在出料管4外,弧形压板7可将袋子固定在出料管4上,套筒9套在出料管4外,在出料管4出料时,弧形压板7与套筒9同时向外移动,套筒9控制菌棒在装袋时保持水平,实现菌棒自动装袋。装袋完成后的菌棒位于套筒9内,升降电机10控制套筒9的下部分9-2转动,打开下部分9-2将菌棒掉落出来。其中链轮机构11控制滑动座8在导轨5上自由滑动,该机构简单,传动稳定。 When in use, put the bag outside the discharge pipe 4, the arc-shaped pressing plate 7 can fix the bag on the discharge pipe 4, and the sleeve 9 is set outside the discharge pipe 4. When the discharge pipe 4 is discharging, the arc-shaped The pressing plate 7 and the sleeve 9 move outwards simultaneously, and the sleeve 9 controls the bacterium stick to keep level when bagging, so as to realize automatic bagging of the bacterium stick. The bacterium stick after bagging is finished is positioned at sleeve 9, and the lower part 9-2 of lifting motor 10 control sleeve 9 rotates, and opening lower part 9-2 will drop bacterium stick. Wherein the sprocket mechanism 11 controls the sliding seat 8 to slide freely on the guide rail 5, the mechanism is simple and the transmission is stable.

驱动电机13、升降电机10和链轮驱动电机11-5均连接变频器12。本实用新型装袋的时候采用变频器控制各个电机运动,能实现套筒快速前进、慢速装袋,然后装袋完成后快速退出,提高整个机器的生产效率。 Drive motor 13, lifting motor 10 and sprocket drive motor 11-5 are all connected to frequency converter 12. The utility model uses frequency converters to control the movement of each motor when bagging, so that the sleeve can be moved forward quickly, bagged at a slow speed, and then withdrawn quickly after bagging is completed, thereby improving the production efficiency of the entire machine.

虽然本实用新型已通过参考优选的实施例进行了图示和描述,但是,本专业普通技术人员应当了解,在权利要求书的范围内,可作形式和细节上的各种各样变化。 Although the present invention has been illustrated and described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made within the scope of the claims.

Claims (4)

1.一种自动变频控制装袋机,包括机架(1),机架(1)上设有储料斗(3),储料斗(3)内设有搅拌机构(2),储料斗(3)的底部设有横向设置的出料管(4),出料管(4)内设有用于排料的螺旋杆(6),螺旋杆(6)连接有驱动电机(13),其特征是:所述机架上(1)还设有与出料管(4)平行设置的导轨(5),导轨(5)上滑动连接有滑动座(8),机架(1)上设有驱动滑动座(8)滑动的链轮机构(11);滑动座(8)上固定有可套在出料管(4)外的套筒(9)和顶压在出料管(4)外壁上的弧形压板(7),弧形压板(7)位于套筒(9)的内端方向。 1. An automatic frequency conversion control bagging machine, including a frame (1), with a storage hopper (3) on the frame (1), a stirring mechanism (2) inside the storage hopper (3), and a storage hopper (3) ) is provided with a discharge pipe (4) arranged horizontally at the bottom, and a screw rod (6) for discharge is provided inside the discharge pipe (4), and the screw rod (6) is connected with a drive motor (13), which is characterized in that : The frame (1) is also provided with a guide rail (5) parallel to the discharge pipe (4), the guide rail (5) is slidably connected with a sliding seat (8), and the frame (1) is provided with a drive The sliding seat (8) is a sprocket mechanism (11) that slides; the sliding seat (8) is fixed with a sleeve (9) that can be placed outside the discharge pipe (4) and pressed against the outer wall of the discharge pipe (4) The arc-shaped pressing plate (7), the arc-shaped pressing plate (7) is located at the inner end direction of the sleeve (9). 2.根据权利要求1所述的自动变频控制装袋机,其特征是:所述套筒(9)包括分体的上部分(9-1)、下部分(9-2),上部分(9-1)水平固定在滑动座(8)上,下部分(9-2)的内端与上部分(9-1)的内端为转动连接,并在滑动座(8)上设有控制下部分(9-2)转动的升降电机(10)。 2. The automatic frequency conversion control bagging machine according to claim 1, characterized in that: the sleeve (9) includes a split upper part (9-1), a lower part (9-2), an upper part ( 9-1) Horizontally fixed on the sliding seat (8), the inner end of the lower part (9-2) and the inner end of the upper part (9-1) are rotationally connected, and there is a control on the sliding seat (8) The lifting motor (10) that the lower part (9-2) rotates. 3.根据权利要求1所述的自动变频控制装袋机,其特征是:所述链轮机构(11)包括设于机架(1)上的转轴(11-2),转轴(11-2)的两端通过轴承(11-1)固定在机架(1)上并位于导轨(5)的一端,在导轨(5)另一端的机架(4)上设有链轮驱动电机(11-5),所述转轴(11-2)的一端、链轮驱动电机(11-5)的输出轴上均设有齿轮(11-3),两齿轮(11-3)之间连接有链条(11-4),所述滑动座(8)与链条(11-4)相连接。 3. The automatic frequency conversion control bagging machine according to claim 1, characterized in that: the sprocket mechanism (11) includes a rotating shaft (11-2) arranged on the frame (1), and the rotating shaft (11-2 ) are fixed on the frame (1) through bearings (11-1) and located at one end of the guide rail (5), and a sprocket drive motor (11) is provided on the frame (4) at the other end of the guide rail (5) -5), one end of the rotating shaft (11-2) and the output shaft of the sprocket drive motor (11-5) are provided with a gear (11-3), and a chain is connected between the two gears (11-3) (11-4), the sliding seat (8) is connected with the chain (11-4). 4.根据权利要求1或2或3所述的自动变频控制装袋机,其特征是:所述驱动电机(13)、升降电机(10)和链轮驱动电机(11-5)均连接变频器(12)。 4. The automatic frequency conversion control bagging machine according to claim 1, 2 or 3, characterized in that: the driving motor (13), lifting motor (10) and sprocket driving motor (11-5) are all connected to frequency conversion device (12).
CN2012201732431U 2012-04-23 2012-04-23 Automatic variable frequency control bagging machine Expired - Lifetime CN202514336U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103548566A (en) * 2013-10-29 2014-02-05 漳州金黑宝食用菌机械有限公司 Lentinus mushroom culture material automatically-bagging machine
CN112056148A (en) * 2020-08-31 2020-12-11 庆元县菇星节能机械有限公司 Fungus stick sack filling machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103548566A (en) * 2013-10-29 2014-02-05 漳州金黑宝食用菌机械有限公司 Lentinus mushroom culture material automatically-bagging machine
CN112056148A (en) * 2020-08-31 2020-12-11 庆元县菇星节能机械有限公司 Fungus stick sack filling machine
CN112056148B (en) * 2020-08-31 2025-03-07 庆元县菇星节能机械有限公司 Mushroom stick bagging machine

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