CN202500292U - Full-automatic paving line for ceramic mosaic tiles - Google Patents

Full-automatic paving line for ceramic mosaic tiles Download PDF

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Publication number
CN202500292U
CN202500292U CN2012201587283U CN201220158728U CN202500292U CN 202500292 U CN202500292 U CN 202500292U CN 2012201587283 U CN2012201587283 U CN 2012201587283U CN 201220158728 U CN201220158728 U CN 201220158728U CN 202500292 U CN202500292 U CN 202500292U
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China
Prior art keywords
brick
template
conveyer belt
sucker
platform
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CN2012201587283U
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Chinese (zh)
Inventor
黄建平
谢悦增
满丽珠
龙友福
邓海林
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Dongguan City Wonderful Ceramics Industrial Park Co Ltd
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黄建平
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Priority to CN2012201587283U priority Critical patent/CN202500292U/en
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Abstract

The utility model relates to a full-automatic paving line for ceramic mosaic tiles. The ceramic mosaic tile consists of a fed tile conveyor, a drying conveyor, a whole-column aligning conveyor, a plate loader, a location manipulator, a plate feeder, a plate discharge device and an electric control box, wherein the fed tile conveyor, the drying conveyor, the whole-column aligning conveyor, the plate loader and the location manipulator are sequentially arranged on the full-automatic paving line, and the plate feeder, the plate discharge device and the electric control box are arranged on the outer side of the location manipulator in a stacking manner. The full-automatic paving line for ceramic mosaic tiles, disclosed by the utility model, is used for producing ceramic mosaic tiles by cutting ceramic tiles, drying the cut ceramic tiles and directly arranging the cut ceramic tiles, and the cut ceramic tiles are paved after being transferred to a location receiving plate by a suction plate.

Description

The full-automatic paving line of ceramic mosaic tile
Technical field
The utility model relates to a kind of full-automatic paving line of ceramic mosaic tile.
Background technology
The production of traditional ceramics mosaic tile is through preparation dry-pressing powder, dry-pressing compression moulding small-sized brick, and the small-sized brick burns till through the dress saggar or utilizes supporting plate to change Low fire ceramic mosaic tile in the roller kilns in modern times.
Become the unit to join through its paving of ceramic mosaic tile of burning till and be by the hand-held paving template of manual work, on template, put wooden frame, the mosaic tile of respective amount is poured on the template; Both hands are pinned wooden frame and are shaken; Ceramic mosaic tile is slipped in the gridiron of template, with hand is auxiliary mosaic tile in the template is being gone into the position one by one, the template returning buckle that will have mosaic tile is poured on the flat board; And carry out drying, packing becomes the finished product ceramic mosaic tile.The production technology of simple grain (sheet) ceramic mosaic tile is basic identical with the production technology of specialized Ceramic Tiles, and different is the mosaic tile of small-sized, and decorating when using in paving is to become to join paving to use.The invention solves because small-sized mosaic tile production efficiency is low; A series of problems such as paving labour intensity is big; Then generation become ceramic mosaic tile with the ceramic product brick through cutting processing, and replace artificial rocker to make mosaic tile go into the fully-automatic ceramic mosaic tile production technology and the paving line of gridiron by sucker.
In recent years, a kind of vibration type ceramic mosaic tile paving machine is arranged, it mainly is made up of vibrating motor and vibrating bin.On casing, put into the paving template, pouring a certain amount of ceramic mosaic tile into, open vibrating motor; Make the vibrating bin vibration; Ceramic mosaic tile on the template the vibration under slip in the grid of template, treat that ceramic mosaic tile slips into template after, stop vibrating motor; Take off the template that installs, be bonded to the paving operation of couplet by the auxiliary completion of manual work.This paving machine is just simply simulated and has been replaced artificial holding the laying method that template is shaken, and efficient is still very low, and is pouring in the process of template when ceramic mosaic tile, between its mosaic tile and with the mutual collision of template, be prone to cause lack defective such as few angle, limit.
CN200820189506.1 has announced a kind of " the automatic brick paving machine of mosaic ".Its purpose provides and a kind ofly automatically mosaic that looses is layered in the template, and makes the light face of all mosaics unified down, realizes the machine of automatic tile work.Its technical scheme by the automatic sheet feeder structure, with mosaic pack into template vibration and sway formula sieve brick mechanism, send the plate pipeline, turn-over machine, ejecting plate pipeline that mosaic is carried out turn-over form.Wherein, automatic sheet feeder structure, vibration and sway formula are sieved brick mechanism, are sent plate pipeline, ejecting plate pipeline to connect successively, and the turn-over machine is positioned at the top of sending the plate pipeline.Its weak point is: after the ceramic tile pattern plate that has turned over face transports out from the ejecting plate pipeline, need forwarded on the pallet of existing paving machine and sticked glue-coated paper by manual work, dry, pack, put in storage.Thereby, can not realize omnidistance automation mechanized operation.
That CN91206298.3 has announced is a kind of " pottery. glass. the mosaic tile paving machine ".Its purpose provides a kind of pottery that can increase substantially production efficiency reduction labour intensity. glass. and the mosaic tile paving machine.This machine can both paving to the mosaic tile in the various sizes margin of tolerance.Its technical scheme: pottery, glass mosaic tile paving machine; Critical pieces such as it comprises balance on a plank, swash plate, the fiberboard of the device that keeps to the side, paper feeding mechanism, Sticking roller, band Spring Card, drying box, air sucker, paving template, template strand, front-wheel, trailing wheel, horizontal wheels, the relation of being linked and packed between these critical pieces be as follows: balance on a plank low side and swash plate are high-end to join; The swash plate low side is the place ahead near the paving template by the template strand direction of advance, is fixed with the device that keeps to the side on the nearly frame in front of swash plate; Keep to the side to be fixed with paper feeding mechanism on the nearly frame in front of device; Be fixed with Sticking roller on the nearly frame in front of paper feeding mechanism; Be buckled in the fiberboard of the band Spring Card on the brick when being used for the use of depanning; Sticking roller nearby limit is equipped with drying box; The air sucker is foremost; The paving template of tape square is fixed on the template strand, and template strand is contained on the front and rear wheel; Horizontal wheels is fixed on the front and rear wheel both sides.Its weak point is: during work; Need mosaic tile be poured on the dustpan by manual work; Then need will be buckled in the fiberboard of Spring Card on the brick by manual work again; When picking up, forwarding to dried slightly mosaic tile on one side, still need fiberboard to be affixed under the brick, therefore, can't adapt to the requirement that full-automatic paving is produced by manual work by the air sucker.
The utility model content
[0007] purpose of the utility model provides and a kind ofly produces ceramic mosaic tile by the Cutting Ceramics brick, and makes the cutting mosaic tile through oven dry and directly arrange by sucker and be transferred to the full-automatic paving line that the ceramic mosaic tile of paving is carried out in the location take-up reel.
The technical solution of the utility model is the full-automatic paving line of said ceramic mosaic tile, and its special character is: send dish device, eject device, the electric control box of going into brick transport, oven dry transport, permutation centering transport, disc loading apparatus, positioning mechanical arm and being stacked in the said positioning mechanical arm outside by arrange installing are in regular turn formed.
As preferably: said go into the brick transport by mutual butt joint go into the brick conveyer belt and separating mechanism is formed; Go into accepting and advancing brick of brick conveyer belt, go into brick conveyer belt bilateral symmetry and be provided with gib block by first motor-driven; With go into brick conveyer belt butt joint, by second motor-drivenly separate on the skimming baffle that conveyer belt is vertically set on the entrance, cylinder is by skimming baffle control and be arranged on a said side of separating conveyer belt; Saidly go into the brick transport the little fragment of brick that multi burner cutting machine cuts out is integrated conveying with the mode of buffer memory and arrangement; And equidistantly be arranged in single brick to the little fragment of brick that combines, so that the oven dry transport of back is dried the calculon piece.
As preferably: said oven dry transport is that the water droplet on the brick face is removed and oven dry; The oven dry pipeline overlaps respectively at said oven dry pipeline head end and separating mechanism tail end; And will separate and divide good little fragment of brick to be pushed to first scraper component on the oven dry carrier chain on the belt; Overlap joint is integrated the second neat scraper component with single brick and is formed at said oven dry pipeline tail end and permutation centering transport head end;
In the present embodiment, said first scraper component by be vertically set on band elasticity loose-leaf scraper plate in the framework with conveyer belt, scrape front edge of board the band broach rebound near switch, rear end, be arranged on the pin of said band broach rebound end and provide the transmission clutch of band elasticity loose-leaf scraper plate to form;
In the present embodiment, said oven dry pipeline by frame, be arranged on the low-temperature heat airduct that drying baker and the drying baker upper end on the frame is provided with and form; Frame is passed drying baker, by the fin holder part that is provided with on the 3rd motor-driven caterpillar tracks formula conveyer belt and the crawler type conveyer belt, before the drying baker, the top of holder part is provided with some groups by the air knife of rack support and provide the blower fan of power to form;
In the present embodiment, said second scraper component is made up of the block, permutation centering guide strip, the transition comb plate that vertically with conveyer belt are successively set on scraper plate in the framework, lay respectively at the roller bearing bottom.
In the present embodiment; In the present embodiment; Said permutation centering transport is by the 4th motor-driven, is made up of the gib block that on the bottom belt that is arranged with on the frame at delivery chute two ends between a pair of centering body, two centering bodies, is provided with the depression bar parallel with postive stop baffle and is covered in conveyer belt both sides, centering body rear portion at the arrival end top of conveyer belt, conveyer belt and the vertically disposed postive stop baffle of said conveyer belt, postive stop baffle rear portion.
As preferably: the first template sucker that said disc loading apparatus is connected respectively by carrying platform, carrying platform both sides, the second template sucker, be positioned at the transition locating template mechanism that second template sucker bottom connects, the lift cylinder assembly that carrying platform upper surface central part vertically is convexly equipped with is formed; Said transition locating template mechanism will separate later little fragment of brick through the first template sucker and reintegrate, and make its lateral separation reach the transition locating template mechanism at the required interval of paving template; The said first template sucker is to carrying out lateral separation from the little fragment of brick that it is good that the permutation belt is drawn integration; The center to center distance and the transition locating template mechanism five equilibrium that separate Deng fragment of brick; The said second template sucker is to vertically separating from the little fragment of brick that it is good that the transition locating template is drawn integration, and the center to center distance that waits the calculon piece to separate equates with the center to center distance of paving template; Said loading mechanism is made up of sucker reclaimer robot, transition locating template mechanism and positioning mechanical arm, and the sucker reclaimer robot is drawn little fragment of brick and the little fragment of brick of transition locating template mechanism on the permutation conveyer belt simultaneously.
As preferably: the square groove that the said second template sucker is arranged with by second platform, second platform, be sleeved on sucker installing plate in the said square groove, second sub-module such as grade that connects on the said sucker installing plate and some second suckers are formed.
As preferably: said transition locating template mechanism by the 3rd platform, the 3rd be provided with some groups of C grade sub-modules along the longitudinal register baffle plate of two longitudinal edge settings, the positioning baffle inboard that is positioned at a longitudinal edge respectively, the positioning baffle inboard that is positioned at another longitudinal edge is provided with several dividing strips vertical with positioning baffle, symmetrically arranged blend stop positioning spiro pit is formed on the 3rd platform of dividing strip dual side-edge; Said some dividing strips and said some groups of C grade sub-modules are docking together respectively.
As preferably: said lift cylinder assembly is by being connected said carrying platform central part upper end and making lift cylinder that said first sucker and second sucker can vertically move, be sleeved on the said lift cylinder and the framework that can laterally slide, the setting of said framework central part can vertically pass said lift cylinder and drive this lift cylinder laterally mobile screw mandrel, said screw mandrel end and form through the high-frequency electric machines that shaft coupling is connected.
As preferably: said positioning mechanical arm is in transmission connection by the lifting motor that up-down power is provided, with lifting motor and the push rod that vertically is provided with, horizontal sliding power is provided and is arranged on the push rod top platform in order to carry the horizontal mobile platform assembly of location take-up reel, and laterally the mobile platform assembly connects by cylinder provides the location take-up reel that the movable positioning plate of power with the clamping and positioning take-up reel, movable positioning plate connect, the positioning baffle that take-up reel one side in location is convexly equipped with to form; The center of take-up reel of said location and template sucker is on same center line; Said positioning mechanical arm is got take-up reel location, location, and will locate the desired location that is positioned at of take-up reel through servopackage, cooperates the template sucker to accomplish into dish paving operation, after the paving completion finished product is placed on the placing belt conveyor and sees off.
As preferably: said horizontal mobile platform assembly is connected and is used to drive the servomotor that a side of moving-member that movable positioning plate moves thereupon, framework is provided with by the screw mandrel that is provided with in framework, the framework, with wire rod thread and the shaft coupling that connects servomotor and screw mandrel is formed.
As preferably: the said dish device that send is made up of casing, the conveyer belt that runs through box house, the temporary disk that is laid on the location take-up reel on the said conveyer belt, the dish that send automatically that is positioned at that left guide pad and right guide pad, the top of bilateral symmetry setting of the temporary disk of the port of export cover.
As preferably: said location take-up reel gridiron is a wide structure under the last point, so that the ceramic mosaic tile of dense arrangement is gone into the position, the specification that joins by the PVC made and with said ceramic mosaic tile unit is corresponding.
Compared with prior art, the utility model has the advantages that:
1, adopts the ceramic product brick through being cut into ceramic mosaic tile, avoided the due professional production line of production technology of traditional ceramics mosaic tile, small investment, production efficiency height.
2, mosaic tile carries out paving by automatic paving line, and paving speed is fast, has saved manpower in a large number, can reduce because the breakage that the collision during artificial paving carrying causes seldom produces waste material, practices thrift cost.
3, adopt the paving of this ceramic mosaic tile paving line, can carry out the paving of different size ceramic mosaic tile and produce through changing the sucker quantity and change sucker spread length on the sucking disc mechanism.Can carry out the 23X23 specification, 25X25 specification, the ceramic mosaic tile paving of 28X28 specification and 48X48 specification.
Description of drawings
Fig. 1 is the schematic perspective view of the full-automatic paving line of the utility model ceramic mosaic tile.
Structural representation when Fig. 2 is the utility model paving line suction ceramic mosaic tile.
Fig. 3 is the structural representation of the utility model paving line when putting ceramic mosaic tile.
Partial structurtes sketch map when Fig. 4 is the utility model paving line suction ceramic mosaic tile.
Fig. 5 is the partial structurtes sketch map of the utility model paving line when putting ceramic mosaic tile.
Fig. 6 is the utility model deposit mechanism front view.
Fig. 7 is the utility model deposit mechanism vertical view.
Fig. 8 is the utility model deposit mechanism left view.
Fig. 9 is the utility model loading mechanism front view.
Figure 10 is the utility model loading mechanism vertical view.
Figure 11 is the utility model loading mechanism left view.
Figure 12 is that the utility model send dish device front view.
Figure 13 is that the utility model send dish device vertical view.
Figure 14 is that the utility model send dish device left view.
Figure 15 is the utility model transition locating template mechanism front view.
Figure 16 is the utility model transition locating template mechanism vertical view.
Figure 17 is the location take-up reel sketch map of the utility model.
Figure 18 is the A-A sectional view of Figure 17.
The primary clustering symbol description:
Go into brick transport 1; Go into brick conveyer belt assembly 11; Junction plate 111; First motor 112; Go into brick conveyer belt 113; Gib block 114; Separating mechanism 12; Second motor 121; Separate conveyer belt 122; Skimming baffle 123; Baffle plate cylinder 124; Oven dry transport 2; Oven dry pipeline 21; Frame 211; Drying baker 212; The 3rd motor 213; Crawler type conveyer belt 214; Fin holder part 215; Air knife 216; First scraper component 22; Second scraper component 23; Permutation centering transport 3; The 4th motor 31; Conveyer belt 32; Permutation cylinder 33; Loading mechanism 4; Carrying platform 41; The first template sucker 42; First platform 421; Slide rail 422; First sub-module such as grade 423; Link 424; First sucker 425; The second template sucker 43; Second platform 431; Square groove 432; Sucker installing plate 433; Second sub-module such as grade 434; Second sucker 435; Sucker gas pressure change valve 436; Transition locating template mechanism 44; The 3rd platform 441; Longitudinal register baffle plate 442; C grade sub-module 443; Dividing strip 444; Blend stop positioning spiro pit 445; Cylinder 446; Cylinder 447; Sucker reclaimer robot 45; Lift cylinder 451; Framework 452; Screw mandrel 453; Shaft coupling 454; High-frequency electric machines 455; Triangular supports 456; Positioning mechanical arm 5; Lifting motor 51; Push rod 52; Horizontal mobile platform assembly 53; Framework 531; Screw mandrel 532; Servomotor 533; Shaft coupling 534; Movable positioning plate 535; Moving-member 536; Top platform 54; Location take-up reel 55; Positioning baffle 56 (57); Deposit inductor 58; Deposit support 59; Send dish device 6; Casing 61; Conveyer belt 62; Temporary disk 63; Automatically send dish position 64; Left side guide pad 65; Right guide pad 66; Eject device 7; Discharging belt conveyor 71; Send dish card 72; Send dish card slide rail 721; Send dish card belt 722; The 8th motor 73; Electric control box 8.
The specific embodiment
The utility model below will combine accompanying drawing to do further to detail:
See also Fig. 1, Fig. 2, shown in Figure 3, full-automatic paving line is formed by arranging send dish device 6, eject device 7, the electric control box 8 of going into brick transport 1, oven dry transport 2, permutation centering transport 3, loading mechanism 4, positioning mechanical arm 5 and being stacked in said positioning mechanical arm 5 outsides installed in regular turn.
Saidly go into brick transport 1 and form with separating mechanism 12 by the brick conveyer belt assembly 11 of going into of mutual butt joint; Said go into brick conveyer belt assembly 11 by junction plate 111, accept by what junction plate 111 transmitted to advance brick and go into brick conveyer belt 113, go into the gib block 114 that brick conveyer belt 113 bilateral symmetry are provided with and form by what first motor 112 drove; With go into brick conveyer belt 113 butt joint and by second motor 121 drive separate conveyer belt 122, with separate conveyer belt 122 directions of motion and be vertically set on skimming baffle 123, the action of control baffle plate that separates conveyer belt 122 entrance and be arranged on the said baffle plate cylinder 124 that separates conveyer belt 122 1 sides and form; Saidly go into brick transport 1 finished product that the multi burner cutting machine (not shown) cuts out is integrated conveying with the mode of buffer memory and permutation; And a brick that combines is divided into equidistantly, the single brick of marshalling, so that the oven dry section of back is dried brick.
Said oven dry transport 2 is by the water droplet on the brick face being removed and the oven dry pipeline 21 of adove upper surface moisture content, being overlapped at said oven dry pipeline 21 head ends with separating mechanism 12 tail ends and will separate first scraper component 22, the overlap joint that divide good brick to be pushed on the oven dry carrier chain on the belt and form with permutation centering transport 3 head ends and with the single second neat scraper component 23 of brick integration at said oven dry pipeline 21 tail ends respectively.
See also Fig. 1, Fig. 2, shown in Figure 3, said first scraper component 22 by with conveyer belt be vertically set on band elasticity loose-leaf scraper plate (not shown) in the framework, band elasticity loose-leaf scrape front edge of board near the band broach rebound (not shown) of switch (not shown), band elasticity loose-leaf scraper plate rear end and be arranged on the pin (not shown) of said band broach rebound end and provide the transmission clutch (not shown) of band elasticity loose-leaf scraper plate clutch to form.
Said oven dry pipeline 21 is by frame 211; Be arranged on the drying baker 212 on the frame 211; The low-temperature heat airduct (not shown) that drying baker 212 upper ends are provided with; Be arranged on the frame 211 and pass the crawler type conveyer belt 214 that said drying baker 212 inside are driven by the 3rd motor 213; The fin holder part 215 that is provided with on the crawler type conveyer belt 214; Fin holder part 215 tops are provided with the some groups of air knives 216 by frame 211 supportings on the crawler type conveyer belt at drying baker 212 rear portions; And be that said air knife 216 provides the blower fan (not shown) of power to form.
Said second scraper component 23 is made up of the block (not shown), permutation centering guide strip (not shown), the transition comb plate (not shown) that vertically with conveyer belt are successively set on scraper plate (not shown) in the framework, lay respectively at roller bearing (not shown) bottom.
The conveyer belt 32 that said permutation centering transport 3 is driven by the 4th motor 31; The arrival end top and the said conveyer belt 32 vertically disposed postive stop baffle (not shown) of conveyer belt 32; Be arranged with a pair of centering body (not shown) on the frame that is positioned at the delivery chute two ends at postive stop baffle rear portion; Bottom belt between two centering bodies is provided with the depression bar (not shown) parallel with postive stop baffle; And the gib block (not shown) that is covered in conveyer belt both sides, centering body rear portion is formed.
See also Fig. 1 to shown in Figure 5, the first template sucker 42 that said disc loading apparatus 4 is connected respectively by carrying platform 41, carrying platform 41 both sides, the second template sucker 43, be positioned at the transition locating template mechanism 44 that the second template sucker, 43 bottoms connect, the lift cylinder assembly 451 that carrying platform 41 upper surface central parts vertically are convexly equipped with is formed; Said transition locating template mechanism 44 will separate later little fragment of brick through the first template sucker 42 and reintegrate, and make its lateral separation reach the transition locating template mechanism 44 at the required interval of paving template; 42 pairs in the said first template sucker is drawn integration little fragment of brick well from the permutation belt and is carried out lateral separation; The center to center distance and transition locating template mechanism 44 five equilibriums that separate Deng fragment of brick; 43 pairs in the said second template sucker is drawn integration from transition locating template 44, and good little fragment of brick vertically separates, and the center to center distance that waits the calculon piece to separate equates with the center to center distance of paving template.Said loading mechanism is made up of sucker reclaimer robot 45, transition locating template mechanism 44 and positioning mechanical arm 5, and sucker reclaimer robot 45 is drawn little fragment of brick and the little fragment of brick of transition locating template mechanism 44 on the permutation conveyer belt simultaneously.
See also Fig. 9, shown in Figure 10, the said first template sucker 42 by first platform 421, be positioned at first platform 421 and be positioned at the slide rail 422 that is provided with on a pair of sucker gas pressure change valve 436 that is provided with on second platform 431, first platform, be connected sub-module 423 such as first on the said slide rail, the side of sub-module 423 such as adjacent first connects with sub-module 423 such as first through several that set firmly and extend to several first suckers 425 that set firmly on outside several links 424 that bend like zigzags of first platform 421, each link perpendicular to first platform, 421 sides respectively forms.
See also Fig. 9, shown in Figure 10, the square groove 432 that the said second template sucker 43 is arranged with by second platform 431, second platform, be sleeved on the sub-module 434 such as second that connects on sucker installing plates 433, the said sucker installing plate 433 in the said square groove 432 and form with some second suckers 435.
See also shown in Figure 16; Said transition locating template mechanism 44 by the 3rd platform 441, the 3rd platform 441 be provided with some groups of C grade sub-modules 443 along the longitudinal register baffle plate 442 of two longitudinal edge settings, positioning baffle 442 inboards that are positioned at a longitudinal edge respectively, positioning baffle 443 inboards that are positioned at another longitudinal edge are provided with several dividing strips 444 vertical with positioning baffle 442, symmetrically arranged blend stop positioning spiro pit 445 on the 3rd platform 441 of dividing strip 444 dual side-edges, the cylinder 446 that drives C grade sub-module 443, the cylinder 447 that drives longitudinal register baffle plate 442 are formed; Said some dividing strips 444 are docking together respectively with said some groups of C grade sub-modules 443.
See also Fig. 9, shown in Figure 11, said sucker reclaimer robot 45 is by being connected said carrying platform 41 central parts upper end and making lift cylinder 451, the triangular supports 456 that is used to support lift cylinder 451 that the said first template sucker 42 and the second template sucker 43 can vertically move, be sleeved on the said lift cylinder 451 and the framework 452 that can laterally slide, the 452 central part settings of said framework can vertically pass said lift cylinder 451 and drive this lift cylinder 451 laterally mobile screw mandrel 453, said screw mandrel 453 ends and form through the high-frequency electric machines 455 that shaft coupling 454 is connected.
See also Fig. 4 to shown in Figure 7; Said positioning mechanical arm 5 is in transmission connection by the lifting motor that up-down power is provided 51, with lifting motor 51 and the push rod 52 that vertically is provided with, horizontal sliding power is provided and be arranged on push rod 52 top platforms 54 in order to carry location take-up reel 55 to mobile platform assembly 53, laterally mobile platform assembly 53 connect by the cylinder (not shown) location take-up reel 55 that the movable positioning plate 535 of power with clamping and positioning take-up reel 55, movable positioning plate 535 connect, positioning baffle 56 that take-up reel 55 1 sides in location are convexly equipped with and deposit inductor 58 are provided, deposit support 59, the positioning baffles 57 be located in the framework 531 form; The center of said location take-up reel 55 and template sucker is on same center line; Said positioning mechanical arm is got take-up reel 55 location, location, and will locate take-up reel 55 through servomotor 533 and be positioned at desired location, cooperates the template sucker to accomplish into dish paving operation, after the paving completion finished product is placed on the placing belt conveyor (not shown) and sees off.
See also shown in Figure 6ly, said horizontal mobile platform assembly 53 is threaded by the screw mandrels 532 that are provided with in the framework 531, framework 531, with screw mandrel 532 and is used to drive the servomotor 533 that a side of moving-member 536 that movable positioning plate 535 moves thereupon, framework 531 is provided with and the shaft coupling 534 that is connected servomotor 533 and screw mandrel 532 is formed.
See also Figure 12, Figure 13, shown in Figure 14, the said dish device 6 that send is made up of with the dish position 64 of sending automatically that right guide pad 66, top cover casing 61, the conveyer belt 62 that runs through box house, the temporary disk 63 that is laid on the location take-up reel on the said conveyer belt 62, the left guide pad 65 of bilateral symmetry setting that is positioned at the temporary disk 63 of the port of export.Send dish card 72 to slide on the dish card slide rail 721 and by sending dish card belt 722 to drive sending.
Operating principle: ceramic mosaic tile enters on the brick belt conveyor 11 through junction plate 111 after cutting machine comes out; By go into baffle controls on the brick belt conveyor 11 make ceramic mosaic tile become one be listed as pass through from separating belt conveyor 122; By first scraper component 22 ceramic mosaic tile is sent on the oven dry pipeline 21 again; After airduct 217 dries up the water on ceramic mosaic tile surface and passes through drying baker 212 oven dry; By second scraper component 23 ceramic mosaic tile is sent on the permutation belt conveyor 32 again, at permutation cylinder 33 places that it is neatly good.By sucker ceramic mosaic tile is picked up again, move to behind the assigned address ceramic mosaic tile is put in the take-up reel 55 of location.After filling, location take-up reel 55 exports by discharging belt conveyor 71 again; Simultaneously by sending dish card 72 that new location take-up reel 55 is sent in the dish device 6; To locate take-up reel 55 by lift cylinder 451 and fix, the location take-up reel 55 that will be fixed by the 8th motor 73 runs to assigned address.The up-down of dish device 6 is sent in 73 controls of the 8th motor; After ceramic mosaic tile is filled in location take-up reel 55, lift cylinder 451 will unclamp, and 73 controls of the 8th motor send dish device 6 to descend; Make location take-up reel 55 fall on the discharging belt conveyor 71 and see off, promptly accomplish the sabot process one time.
The full-automatic laying method of ceramic mosaic tile comprises:
⑴ be shaped to ceramic mosaic tile with the ceramic product brick through multi burner cutting machine;
⑵ ceramic mosaic tile is proper alignment on the paving line; And be transferred to the location take-up reel through sucker 42 (43); Said location take-up reel gridiron is a wide structure under the last point, so that the ceramic mosaic tile of dense arrangement is gone into the position, by PVC made and corresponding with the specification of said ceramic mosaic tile unit couplet;
⑶ make it into the unit couplet with the surface that the nylon wire of being with adhesive pastes the ceramic mosaic tile in the take-up reel of location;
⑷ will locate the take-up reel upset, and said unit couplet is received by flat board;
⑸ flat board carries the unit couplet and is delivered to the oven dry of low temperature roller kilns by conveyer belt.
The above is merely the preferred embodiment of the utility model, and all equalizations of being done according to the utility model claim scope change and modify, and all should belong to the covering scope of the utility model claim.

Claims (13)

1. full-automatic paving line of ceramic mosaic tile is characterized in that: form by arranging send dish device, eject device, the electric control box of going into brick transport, oven dry transport, permutation centering transport, disc loading apparatus, positioning mechanical arm and being stacked in the said positioning mechanical arm outside installed in regular turn.
2. according to the full-automatic paving line of the said ceramic mosaic tile of claim 1, it is characterized in that: said go into the brick transport by mutual butt joint go into the brick conveyer belt and separating mechanism is formed; Go into accepting and advancing brick of brick conveyer belt, go into brick conveyer belt bilateral symmetry and be provided with gib block by first motor-driven; With go into brick conveyer belt butt joint, by second motor-drivenly separate on the skimming baffle that conveyer belt is vertically set on the entrance, cylinder is by skimming baffle control and be arranged on a said side of separating conveyer belt; Saidly go into the brick transport the little fragment of brick that multi burner cutting machine cuts out is integrated conveying with the mode of buffer memory and arrangement; And equidistantly be arranged in single brick to the little fragment of brick that combines, so that the oven dry transport of back is dried the calculon piece.
3. according to the full-automatic paving line of the said ceramic mosaic tile of claim 1; It is characterized in that: said oven dry transport is that the water droplet on the brick face is removed and oven dry; The oven dry pipeline overlaps respectively at said oven dry pipeline head end and separating mechanism tail end; And will separate and divide good little fragment of brick to be pushed to first scraper component on the oven dry carrier chain on the belt, overlap joint is integrated the second neat scraper component with single brick and is formed at said oven dry pipeline tail end and permutation centering transport head end;
Said first scraper component by be vertically set on band elasticity loose-leaf scraper plate in the framework with conveyer belt, scrape front edge of board the band broach rebound near switch, rear end, be arranged on the pin of said band broach rebound end and provide the transmission clutch of band elasticity loose-leaf scraper plate to form;
Said oven dry pipeline by frame, be arranged on the low-temperature heat airduct that drying baker and the drying baker upper end on the frame is provided with and form; Frame is passed drying baker, and drying baker is by the fin holder part that is provided with on the 3rd motor-driven caterpillar tracks formula conveyer belt and the crawler type conveyer belt, before the drying baker, the top of holder part is provided with some groups by the air knife of rack support and provide the blower fan of power to form;
Said second scraper component is made up of the block, permutation centering guide strip, the transition comb plate that vertically with conveyer belt are successively set on scraper plate in the framework, lay respectively at the roller bearing bottom.
4. according to the full-automatic paving line of the said ceramic mosaic tile of claim 1; It is characterized in that: said permutation centering transport is by the 4th motor-driven, is made up of the gib block that on the bottom belt that is arranged with on the frame at delivery chute two ends between a pair of centering body, two centering bodies, is provided with the depression bar parallel with postive stop baffle and is covered in conveyer belt both sides, centering body rear portion at the arrival end top of conveyer belt, conveyer belt and the vertically disposed postive stop baffle of said conveyer belt, postive stop baffle rear portion.
5. according to the full-automatic paving line of the said ceramic mosaic tile of claim 1, it is characterized in that: the first template sucker that said disc loading apparatus is connected respectively by carrying platform, carrying platform both sides, the second template sucker, the transition locating template mechanism that is positioned at the connection of second template sucker bottom, the lift cylinder assembly that carrying platform upper surface central part vertically is convexly equipped with are formed; Said transition locating template mechanism will separate later little fragment of brick through the first template sucker and reintegrate, and make its lateral separation reach the transition locating template mechanism at the required interval of paving template; The said first template sucker is to carrying out lateral separation from the little fragment of brick that it is good that the permutation belt is drawn integration; The center to center distance and the transition locating template mechanism five equilibrium that separate Deng fragment of brick; The said second template sucker is to vertically separating from the little fragment of brick that it is good that the transition locating template is drawn integration, and the center to center distance that waits the calculon piece to separate equates with the center to center distance of paving template; Said loading mechanism is made up of sucker reclaimer robot, transition locating template mechanism and positioning mechanical arm, and the sucker reclaimer robot is drawn little fragment of brick and the little fragment of brick of transition locating template mechanism on the permutation conveyer belt simultaneously.
6. according to the full-automatic paving line of the said ceramic mosaic tile of claim 5, it is characterized in that: the said first template sucker is connected and extends to several first suckers that set firmly on outside several links like the zigzag bending of first platform, each link perpendicular to the first platform side respectively through several and the sub-module such as first that sets firmly by the slide rail that is provided with on first platform, first platform, the side that is connected sub-module such as first on the said slide rail, sub-module such as adjacent first and forms.
7. according to the full-automatic paving line of the said ceramic mosaic tile of claim 5; It is characterized in that: the square groove that the said second template sucker is arranged with by second platform, second platform, be sleeved on sucker installing plate in the said square groove, second sub-module such as grade that connects on the said sucker installing plate and some second suckers are formed.
8. according to the full-automatic paving line of the said ceramic mosaic tile of claim 5; It is characterized in that: said transition locating template mechanism by the 3rd platform, the 3rd be provided with some groups of C grade sub-modules along the longitudinal register baffle plate of two longitudinal edge settings, the positioning baffle inboard that is positioned at a longitudinal edge respectively, the positioning baffle inboard that is positioned at another longitudinal edge is provided with several dividing strips vertical with positioning baffle, symmetrically arranged blend stop positioning spiro pit is formed on the 3rd platform of dividing strip dual side-edge; Said some dividing strips and said some groups of C grade sub-modules are docking together respectively.
9. according to the full-automatic paving line of the said ceramic mosaic tile of claim 5, it is characterized in that: said lift cylinder assembly is by being connected said carrying platform central part upper end and making lift cylinder that said first sucker and second sucker can vertically move, be sleeved on the said lift cylinder and the framework that can laterally slide, the setting of said framework central part can vertically pass said lift cylinder and drive this lift cylinder laterally mobile screw mandrel, said screw mandrel end and form through the high-frequency electric machines that shaft coupling is connected.
10. according to the full-automatic paving line of the said ceramic mosaic tile of claim 1; It is characterized in that: said positioning mechanical arm is in transmission connection by the lifting motor that up-down power is provided, with lifting motor and the push rod that vertically is provided with, horizontal sliding power is provided and is arranged on the push rod top platform in order to carry the horizontal mobile platform assembly of location take-up reel, and laterally the mobile platform assembly connects by cylinder provides the location take-up reel that the movable positioning plate of power with the clamping and positioning take-up reel, movable positioning plate connect, the positioning baffle that take-up reel one side in location is convexly equipped with to form; The center of take-up reel of said location and template sucker is on same center line; Said positioning mechanical arm is got take-up reel location, location, and will locate take-up reel through servopackage and be positioned at desired location, cooperates the template sucker to accomplish into dish paving operation, after the paving completion finished product is placed on the placing belt conveyor and sees off.
11. according to the full-automatic paving line of the said ceramic mosaic tile of claim 10, it is characterized in that: said horizontal mobile platform assembly is connected and is used to drive the servomotor that a side of moving-member that movable positioning plate moves thereupon, framework is provided with by the screw mandrel that is provided with in framework, the framework, with wire rod thread and the shaft coupling that connects servomotor and screw mandrel is formed.
12. according to the full-automatic paving line of the said ceramic mosaic tile of claim 1, it is characterized in that: the said dish device that send is made up of casing, the conveyer belt that runs through box house, the temporary disk that is laid on the location take-up reel on the said conveyer belt, the dish that send automatically that is positioned at that left guide pad and right guide pad, the top of bilateral symmetry setting of the temporary disk of the port of export cover.
13. according to the full-automatic paving line of the said ceramic mosaic tile of claim 10; It is characterized in that: said location take-up reel gridiron is a wide structure under the last point; So that the ceramic mosaic tile of dense arrangement is gone into the position, by PVC made and corresponding with the specification of said ceramic mosaic tile unit couplet.
CN2012201587283U 2012-04-16 2012-04-16 Full-automatic paving line for ceramic mosaic tiles Active CN202500292U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103831895A (en) * 2014-03-18 2014-06-04 杭州青菱自动化技术有限公司 Honeycomb catalyst production mechanical arm with automatic stacking function
CN104164959A (en) * 2014-08-15 2014-11-26 长兴奥凯建材有限公司 Paster device for wall face paster manufacturing
CN104552592A (en) * 2014-12-20 2015-04-29 佛山市南海鑫隆机工机械有限公司 Automatic mold assembling and separating production line for daily-use porcelains and control method thereof
CN105859324A (en) * 2016-03-23 2016-08-17 叶侃 Movable heating device for ceramic product
CN105922269A (en) * 2016-06-06 2016-09-07 佛山科学技术学院 Ceramic mosaic loading and unloading mechanical arm
CN109057260A (en) * 2018-09-25 2018-12-21 四川知创知识产权运营有限公司 With the wall brick sticker for smearing slurry function

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103831895A (en) * 2014-03-18 2014-06-04 杭州青菱自动化技术有限公司 Honeycomb catalyst production mechanical arm with automatic stacking function
CN104164959A (en) * 2014-08-15 2014-11-26 长兴奥凯建材有限公司 Paster device for wall face paster manufacturing
CN104552592A (en) * 2014-12-20 2015-04-29 佛山市南海鑫隆机工机械有限公司 Automatic mold assembling and separating production line for daily-use porcelains and control method thereof
CN104552592B (en) * 2014-12-20 2016-10-05 佛山市南海鑫隆机工机械有限公司 A kind of household china has automatic division and modulus production line and control method thereof
CN105859324A (en) * 2016-03-23 2016-08-17 叶侃 Movable heating device for ceramic product
CN105922269A (en) * 2016-06-06 2016-09-07 佛山科学技术学院 Ceramic mosaic loading and unloading mechanical arm
CN109057260A (en) * 2018-09-25 2018-12-21 四川知创知识产权运营有限公司 With the wall brick sticker for smearing slurry function

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Assignee: Dongguan Weimei Ceramic Industrial Park Co., Ltd.

Assignor: Huang Jianping

Contract record no.: 2014440000444

Denomination of utility model: Full-automatic paving line for ceramic mosaic tiles

Granted publication date: 20121024

License type: Exclusive License

Record date: 20141117

Assignee: Dongguan Weimei Ceramic Industrial Park Co., Ltd.

Assignor: Huang Jianping

Contract record no.: 2014440000444

Denomination of utility model: Full-automatic paving line for ceramic mosaic tiles

Granted publication date: 20121024

License type: Exclusive License

Record date: 20141117

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TR01 Transfer of patent right

Effective date of registration: 20210127

Address after: 523281 Mei Mei Ceramic Industrial Park, Tangxia village, Gao Gao town, Dongguan, Guangdong

Patentee after: DONGGUAN CITY WONDERFUL CERAMICS INDUSTRIAL PARK Co.,Ltd.

Address before: 523121 Guangdong city of Dongguan province high Po Zhen Bei Wang Lu Cao Dun bridge on the side of beautiful group

Patentee before: Huang Jianping