CN202499816U - Device for removing heavy metals from fertilizer made from household garbage - Google Patents

Device for removing heavy metals from fertilizer made from household garbage Download PDF

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CN202499816U
CN202499816U CN2012200835500U CN201220083550U CN202499816U CN 202499816 U CN202499816 U CN 202499816U CN 2012200835500 U CN2012200835500 U CN 2012200835500U CN 201220083550 U CN201220083550 U CN 201220083550U CN 202499816 U CN202499816 U CN 202499816U
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熊汉夫
杨俊义
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02A40/20Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses

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Abstract

生活垃圾制肥重金属剔除装置,是解决生产有机肥料重金属含量难以达标的重要工艺装备。它是一个顶部连接进浆管并设有配料口、底部为锥形的圆筒形大罐,其内安装由电机带动的主轴。该装置上部为有机物料发酵仓,仓内主轴装有搅拌叶,仓下部安装轴承固定板并设有浆料出口及控制阀;锥形底为重物料仓,仓下部主轴装有螺旋绞出器,出口装有电动阀门和重物出料滑板。该装置通过配料分离、络合沉淀,重金属结合物从重物料仓被绞出,达到剔除生活垃圾浆料中分子态、离子态重金属的目的,解决了利用生活垃圾和污水处理厂的污泥生产有机肥料重金属含量严重超标的难题。同时借机在有机物料发酵仓实施有机物厌氧发酵,缩短了有机肥料的生产周期。

Figure 201220083550

The heavy metal removal device for making fertilizer from domestic waste is an important process equipment to solve the problem that the heavy metal content of organic fertilizer is difficult to meet the standard. It is a large cylindrical tank with a top connected to a slurry inlet, a batching port, and a tapered bottom, in which a spindle driven by a motor is installed. The upper part of the device is an organic material fermentation bin, the main shaft in the bin is equipped with stirring blades, the lower part of the bin is equipped with a bearing fixing plate and a slurry outlet and a control valve; the conical bottom is a heavy material bin, and the lower part of the bin is equipped with a screw wringer , The outlet is equipped with an electric valve and a heavy material discharge slide. The device achieves the purpose of removing molecular and ionic heavy metals in the domestic waste slurry through the separation of ingredients, complexation and precipitation, and heavy metal compounds are wrung out from the heavy material bin, and solves the problem of using domestic waste and sludge from sewage treatment plants to produce organic matter. The heavy metal content of fertilizers is seriously exceeding the standard. At the same time, it took the opportunity to implement anaerobic fermentation of organic matter in the organic material fermentation bin, shortening the production cycle of organic fertilizers.

Figure 201220083550

Description

生活垃圾制肥重金属剔除装置Household waste fertilizer heavy metal removal device

技术领域 technical field

本实用新型涉及一种利用生活垃圾制肥的关键技术设备——生活垃圾制肥重金属剔除装置。The utility model relates to a key technical equipment for making fertilizer from domestic garbage—a heavy metal removing device for making fertilizer from domestic garbage.

背景技术 Background technique

采用一般堆肥法处理城镇生活垃圾,最大的难题是堆肥生产的有机肥料重金属含量严重超标,进而会导致土壤中毒和农产品的重金属含量超标,危害人体健康。生活垃圾无害化处理的技术关键,就是要求剔除生活垃圾中存在的汞、镉、铬、铅、砷等重金属包括分子态、离子态重金属。现生活垃圾制肥法已经问世,其生产工艺中不可缺少剔出重金属包括分子态、离子态重金属这道工序,而这需要借助与工艺配套的设备才能实现。生活垃圾制肥重金属剔除装置就是为此而设计的。The biggest problem with using general composting methods to treat urban domestic waste is that the heavy metal content of organic fertilizers produced by composting seriously exceeds the standard, which in turn will lead to soil poisoning and excessive heavy metal content in agricultural products, endangering human health. The technical key to the harmless treatment of domestic waste is to remove heavy metals such as mercury, cadmium, chromium, lead, arsenic, including molecular and ionic heavy metals that exist in domestic waste. Now the domestic waste fertilizer method has come out, and the process of removing heavy metals, including molecular and ionic heavy metals, is indispensable in its production process, which can only be realized with the help of equipment matching the process. The heavy metal removal device for making fertilizer from domestic waste is designed for this purpose.

实用新型内容 Utility model content

本实用新型的目的是,针对生活垃圾制肥必须剔除重金属的危害,设计的一种重金属剔除装置。该装置在用来剔除重金属的同时,还有厌氧发酵,以缩短垃圾制肥发酵周期的功能。The purpose of the utility model is to design a device for removing heavy metals against the danger that heavy metals must be removed in making fertilizer from domestic garbage. While the device is used to remove heavy metals, it also has the function of anaerobic fermentation to shorten the fermentation period of garbage fertilizer.

本实用新型的原理是:利用有机物和无机物的比重不同,在水中浮力有差别,以沉淀法为基本方法,先用腐植酸钠破坏、分离植物体内所含的分子态、离子态重金属;在机械搅拌的动力作用下,借助絮凝剂的功能,絮凝有机物;再利用金属络合剂螯合分子态、离子态重金属,形成重金属类结合物,迅速沉淀至底层最底部,再将其绞出(收集、提炼),以达到剔除重金属消除危害的目的;同时利用该装置罐的顶部密封、上清液隔绝空气的机会,借助纤维分解菌、酵母菌实施厌氧发酵,以缩短生活垃圾制肥的生产周期。The principle of the utility model is: using the difference in specific gravity between organic matter and inorganic matter, there is a difference in buoyancy in water, using the precipitation method as the basic method, first use sodium humate to destroy and separate the molecular state and ion state heavy metals contained in the plant body; Under the power of mechanical stirring, the organic matter is flocculated with the help of the function of the flocculant; and then the metal complexing agent is used to chelate molecular and ionic heavy metals to form heavy metal conjugates, which quickly precipitate to the bottom of the bottom layer, and then wring them out ( Collecting and refining) to achieve the purpose of removing heavy metals and eliminating hazards; at the same time, using the opportunity of the top of the tank of the device to be sealed and the supernatant to isolate the air, anaerobic fermentation is carried out with the help of cellulolytic bacteria and yeasts to shorten the time for making fertilizer from domestic waste. Production cycle.

生活垃圾制肥重金属剔除装置由圆筒形大罐(底部为锥形)、主轴、电机、进浆管、配料口、有机物料发酵仓、搅拌叶、浆料出口及控制阀、重物料仓、螺旋绞出器、重物出料滑板、轴承固定板、支撑腿等组成,其结构特征是:The heavy metal removal device for domestic waste fertilizer production consists of a large cylindrical tank (cone-shaped bottom), a main shaft, a motor, a slurry inlet pipe, a batching port, an organic material fermentation bin, a stirring blade, a slurry outlet and a control valve, a heavy material bin, It is composed of screw twister, heavy material discharge slide plate, bearing fixing plate, supporting legs, etc. Its structural characteristics are:

在圆筒形大罐1中安装主轴2,由电机3带动主轴旋转,并在其顶部连接进浆管4和配料口5;在圆筒形大罐上部的有机物料发酵仓6主轴上装有搅拌叶7,该仓下部安装轴承固定板8并设有浆料出口及控制阀9;在大罐锥形重物料仓10主轴上装有螺旋绞出器11,重物料仓下部出口装有电动阀门12和重物出料滑板13;在圆筒形大罐底部安装支撑腿14。The main shaft 2 is installed in the cylindrical large tank 1, and the main shaft is driven by the motor 3 to rotate, and the slurry inlet pipe 4 and the batching port 5 are connected on the top; the organic material fermentation bin 6 main shaft on the upper part of the cylindrical large tank is equipped with a stirring Leaf 7, the lower part of the bin is equipped with a bearing fixing plate 8 and a slurry outlet and a control valve 9; a screw twister 11 is installed on the main shaft of the conical heavy material bin 10 of the large tank, and an electric valve 12 is installed at the outlet of the lower part of the heavy material bin And heavy object discharging slide plate 13; Support leg 14 is installed at the bottom of cylindrical tank.

本装置的优点及积极效果:Advantages and positive effects of this device:

本装置通过配料(在浆料中添加腐植酸钠、络合剂、絮凝剂、纤维分解菌、酵母菌等)、搅拌,使生活垃圾中所含的分子态、离子态重金属分离出来,并络合、絮凝为结合物体,沉淀到底部重物料仓被绞出,达到剔除重金属危害的目的;同时利用罐中上清液隔绝空气的机会实施厌氧发酵,缩短垃圾制肥的生产周期,一举解决了生活垃圾无害化处理和生活垃圾制肥的难题。此外,还可应用于污水处理厂的污泥制肥,解决污泥制肥的重金属含量超标问题。The device separates the molecular and ionic heavy metals contained in the domestic waste through batching (adding sodium humate, complexing agent, flocculant, cellulolytic bacteria, yeast, etc. to the slurry) and stirring Combine and flocculate into a combined object, settle to the bottom of the heavy material bin and be wrung out, to achieve the purpose of removing heavy metal hazards; at the same time, use the opportunity of the supernatant in the tank to isolate the air to implement anaerobic fermentation, shorten the production cycle of garbage fertilizer, and solve it in one fell swoop It solves the problems of harmless disposal of domestic waste and making fertilizer from domestic waste. In addition, it can also be applied to sludge fertilizer production in sewage treatment plants to solve the problem of excessive heavy metal content in sludge fertilizer production.

附图说明 Description of drawings

图1:生活垃圾制肥重金属剔除装置结构示意图。Figure 1: Schematic diagram of the structure of the heavy metal removal device for fertilizer production from domestic waste.

图中所示:1、圆筒形大罐  2、主轴  3、电机  4、进浆管5、配料口  6、有机物料发酵仓  7、搅拌叶  8、轴承固定板  9、浆料出口及控制阀  10、重物料仓  11、螺旋绞出器  12、重物出口电动阀门13、重物出料滑板  14、支撑腿As shown in the figure: 1. Cylindrical large tank 2. Main shaft 3. Motor 4. Slurry inlet pipe 5. Batching port 6. Organic material fermentation bin 7. Stirring blade 8. Bearing fixing plate 9. Slurry outlet and control valve 10. Heavy material bin 11. Spiral wringer 12. Heavy material outlet electric valve 13. Heavy material discharge slide 14. Support legs

具体实施方式 Detailed ways

将制练打浆所得匀浆通过进浆管4抽进圆筒形大罐1,同时经配料口5添加腐植酸钠(分离植物体内重金属离子)、消泡剂(消除浆料涨潮)、络合剂(螯合分子态、离子态重金属)、絮凝剂(絮凝有机物质)以及纤维分解菌(分解植物纤维)、酵母菌、黑曲霉(加速有机物料深层厌氧发酵)等,启动电机3先正转带动主轴2和有机物料发酵仓6内的搅拌叶7旋转(防止过快沉淀),促使生活垃圾浆料中分子态、离子态重金属分离出来,络合、絮凝形成不同的结合物,向底部沉淀。比重大于水的建筑垃圾和重金属螯合物,在重物料仓10有层次地处于锥形底部。The homogenate obtained by refining and beating is pumped into the large cylindrical tank 1 through the slurry inlet pipe 4, and sodium humate (to separate heavy metal ions in the plant), defoamer (to eliminate the tide of the slurry), and complexing are added through the batching port 5. agent (chelating molecular state, ionic state heavy metal), flocculant (flocculation of organic substances), cellulolytic bacteria (decomposition of plant fibers), yeast, Aspergillus niger (acceleration of deep anaerobic fermentation of organic materials), etc., start the motor 3 first The rotation drives the main shaft 2 and the stirring blade 7 in the organic material fermentation bin 6 to rotate (to prevent excessive precipitation), so as to promote the separation of molecular and ionic heavy metals in the domestic waste slurry, complexation and flocculation to form different combinations, and to the bottom precipitation. Construction waste and heavy metal chelates whose specific gravity is greater than water are in the bottom of the cone in the heavy material bin 10 in layers.

出料时,让电机3反转带动主轴2和重物料仓内螺旋绞出器11,将重金属和建筑垃圾经电动阀门12按层次先后绞出(防止结块出料难而用螺旋绞出),落到重物出料滑板13滑落出来回收利用。When discharging, let the motor 3 reverse to drive the main shaft 2 and the screw twister 11 in the heavy material bin, and twist out the heavy metal and construction waste through the electric valve 12 according to the level (to prevent the agglomeration from being difficult to discharge, use the screw to twist out) , falls to heavy object discharging slide plate 13 and slides out and recycles.

按照操作规程,搅拌3小时后,密封静置12-24小时,圆筒形大罐上部有机物料发酵仓的浆料可达到厌氧发酵的效果,而后通过浆料出口及控制阀9抽出进入下道工序(脱水、配料、调整C:N、C:P和PH值,进行高温矿化好氧发酵,最终制成生物有机肥成品)。According to the operating procedures, after stirring for 3 hours, seal and let stand for 12-24 hours, the slurry in the organic material fermentation bin on the upper part of the cylindrical tank can achieve the effect of anaerobic fermentation, and then it is drawn out through the slurry outlet and the control valve 9 into the lower One process (dehydration, batching, adjustment of C:N, C:P and PH value, high-temperature mineralization and aerobic fermentation, and finally made into bio-organic fertilizer).

Claims (1)

1. domestic refuse composting heavy metal device for eliminating; By the bottom is that the big jar of round shape, main shaft, motor, inlet pipe, ingredients mouth, organic materials fermentation cabin, paddle, slurry outlet and valve, weight feed bin, the spiral of taper twists out device, weight discharging slide plate, bearing (setting) plate, supporting leg and form, and its constitutional features is:
In round shape big jar (1), main shaft (2) is installed, is driven main axis rotation by motor (3), and connect inlet pipe (4) and ingredients mouth (5) at its top; On organic materials fermentation cabin (6) main shaft on big jar of top of round shape, paddle (7) is housed, this bottom, storehouse is installed bearing (setting) plate (8) and is provided with slurry outlet and valve (9); On big jar of taper weight feed bin (10) main shaft, spiral is housed and twists out device (11), weight feed bin lower part outlet is equipped with electrically operated valve (12) and weight discharging slide plate (13); At the big pot bottom of round shape supporting leg (14) is installed.
CN2012200835500U 2012-03-08 2012-03-08 Device for removing heavy metals from fertilizer made from household garbage Expired - Fee Related CN202499816U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107556069A (en) * 2017-09-07 2018-01-09 周庆川 Composting device for domestic waste
CN107840690A (en) * 2017-11-22 2018-03-27 成都新柯力化工科技有限公司 A kind of method of heavy metal in removal biological organic fertilizer

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107556069A (en) * 2017-09-07 2018-01-09 周庆川 Composting device for domestic waste
CN107556069B (en) * 2017-09-07 2021-02-02 周庆川 Domestic garbage composting device
CN107840690A (en) * 2017-11-22 2018-03-27 成都新柯力化工科技有限公司 A kind of method of heavy metal in removal biological organic fertilizer

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