CN202492610U - Passivation machine - Google Patents
Passivation machine Download PDFInfo
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- CN202492610U CN202492610U CN2012200774865U CN201220077486U CN202492610U CN 202492610 U CN202492610 U CN 202492610U CN 2012200774865 U CN2012200774865 U CN 2012200774865U CN 201220077486 U CN201220077486 U CN 201220077486U CN 202492610 U CN202492610 U CN 202492610U
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- 238000002161 passivation Methods 0.000 title claims abstract description 72
- 230000005540 biological transmission Effects 0.000 claims abstract description 36
- 238000000034 method Methods 0.000 claims abstract description 9
- 230000007306 turnover Effects 0.000 claims description 4
- 230000000295 complement effect Effects 0.000 claims description 3
- 230000000415 inactivating effect Effects 0.000 claims 6
- 238000009713 electroplating Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Electroplating Methods And Accessories (AREA)
Abstract
本实用新型公开了一种钝化机,旨在提供一种采用机械操作将工件放入钝化槽内,能够在钝化过程中通过自动抖动保障钝化质量的钝化机。底盘上固定安装有旋转支撑轴,旋转支撑轴上有旋转支撑套,旋转支撑套通过旋转传动机构与旋转电机连接。旋转支撑套上有液压升降支柱,液压升降支柱上有横梁。横梁一端有传动轴,传动轴下端有钝化筐,横梁另一端有钝化滚筒或配重块。传动轴外部套有与横梁固定连接的固定偏心凸轮,传动轴端部有与固定偏心凸轮相配合的转动偏心凸轮,转动偏心凸轮随传动轴一起转动,同时在与固定偏心凸轮相接触的端面上转动同时上下移动,并在转动过程中产生向下的突变移动实现钝化筐抖动,传动轴通过翻转传动机构与翻转电机连接。
The utility model discloses a passivation machine, which aims at providing a passivation machine which adopts mechanical operation to put workpieces into a passivation tank, and can ensure passivation quality through automatic shaking during the passivation process. A rotary support shaft is fixedly installed on the chassis, and a rotary support sleeve is arranged on the rotary support shaft, and the rotary support sleeve is connected with the rotary motor through a rotary transmission mechanism. A hydraulic lift column is arranged on the rotating support sleeve, and a crossbeam is arranged on the hydraulic lift column. There is a drive shaft at one end of the beam, a passivation basket at the lower end of the drive shaft, and a passivation roller or counterweight at the other end of the beam. There is a fixed eccentric cam fixedly connected to the crossbeam on the outside of the transmission shaft, and a rotating eccentric cam matched with the fixed eccentric cam at the end of the transmission shaft. The rotation moves up and down at the same time, and a sudden downward movement is generated during the rotation to realize the vibration of the passivation basket. The transmission shaft is connected with the turning motor through the turning transmission mechanism.
Description
技术领域 technical field
本实用新型涉及电镀技术领域,更具体的说,是涉及一种钝化机。The utility model relates to the technical field of electroplating, in particular to a passivation machine.
背景技术 Background technique
在电镀领域,为了保护镀层,镀件需要经过钝化过程以在镀件表面生成均匀的保护膜。目前,在小型电镀企业中,钝化过程是通过人工操作将工件直接放入钝化槽内,并将工件从一个钝化槽取出放到另一个钝化槽内。采用大的电镀筐时,由于电镀筐重量大,工人的劳动强度高。采用小的电镀筐,每次钝化量小,生产效率低。同时,由于人工操作,不同钝化筐放入钝化槽内的时间不严格,影响钝化质量。In the field of electroplating, in order to protect the coating, the plated parts need to undergo a passivation process to form a uniform protective film on the surface of the plated parts. At present, in small electroplating enterprises, the passivation process is to put the workpiece directly into the passivation tank through manual operation, and take the workpiece out of one passivation tank and put it into another passivation tank. When a large electroplating basket is used, the labor intensity of the workers is high due to the heavy weight of the electroplating basket. Using a small electroplating basket, the amount of passivation each time is small, and the production efficiency is low. At the same time, due to manual operation, the time for putting different passivation baskets into the passivation tank is not strict, which affects the passivation quality.
实用新型内容 Utility model content
本实用新型是为了克服现有技术中的不足之处,提供一种采用机械操作将工件放入钝化槽内,同时,能够在钝化过程中通过自动抖动保障钝化质量的钝化机。The utility model aims to overcome the deficiencies in the prior art, and provides a passivation machine which adopts mechanical operation to put the workpiece into the passivation tank, and at the same time, can guarantee the passivation quality through automatic shaking during the passivation process.
本实用新型通过下述技术方案实现:The utility model is realized through the following technical solutions:
包括底盘、横梁、液压升降支柱、旋转电机,所述底盘上固定安装有旋转支撑轴,所述旋转支撑轴上可转动连接有旋转支撑套,所述旋转支撑套通过旋转传动机构与所述旋转电机连接;所述旋转支撑套上固定安装有液压升降支柱,所述液压升降支柱上固定连接有横梁;所述横梁一端安装有传动轴,所述传动轴下端安装有钝化筐,所述横梁另一端安装有钝化滚筒或配重块。It includes a chassis, a beam, a hydraulic lifting pillar, and a rotating motor. A rotating support shaft is fixedly installed on the chassis, and a rotating supporting sleeve is rotatably connected to the rotating supporting shaft. The rotating supporting sleeve is connected to the rotating shaft through a rotating transmission mechanism. motor connection; the rotating support sleeve is fixedly installed with a hydraulic lifting pillar, and a beam is fixedly connected to the hydraulic lifting pillar; a transmission shaft is installed at one end of the beam, and a passivation basket is installed at the lower end of the transmission shaft. The other end is equipped with passivating rollers or counterweights.
所述传动轴外部套有与所述横梁固定连接的固定偏心凸轮,所述传动轴端部安装有与所述固定偏心凸轮相配合的转动偏心凸轮,所述转动偏心凸轮随传动轴一起转动,同时在与所述固定偏心凸轮相接触的端面上转动同时上下移动,并在转动过程中产生向下的突变移动实现钝化筐抖动,所述传动轴通过翻转传动机构与翻转电机连接。A fixed eccentric cam fixedly connected to the beam is sheathed on the outside of the transmission shaft, and a rotating eccentric cam matching the fixed eccentric cam is installed at the end of the transmission shaft, and the rotating eccentric cam rotates together with the transmission shaft. At the same time, it rotates and moves up and down on the end surface in contact with the fixed eccentric cam, and produces a sudden downward movement during the rotation to realize the vibration of the passivation basket. The transmission shaft is connected with the overturning motor through the overturning transmission mechanism.
所述旋转传动机构包括安装在所述旋转电机输出轴上的主动伞齿轮、安装于旋转支撑套外部的从动伞齿轮,所述主动伞齿轮与所述从动伞齿轮啮合。The rotation transmission mechanism includes a driving bevel gear installed on the output shaft of the rotating electrical machine, and a driven bevel gear installed outside the rotating support sleeve, and the driving bevel gear meshes with the driven bevel gear.
所述固定偏心凸轮与所述转动偏心凸轮相接触的面分别为互补的斜面,所述固定偏心凸轮与移动偏心凸轮组合后为带有传动轴内孔的圆柱形。The contact surfaces of the fixed eccentric cam and the rotating eccentric cam are complementary inclined surfaces respectively, and the combination of the fixed eccentric cam and the moving eccentric cam is cylindrical with a drive shaft inner hole.
所述翻转传动机构为皮带传动机构。The overturning transmission mechanism is a belt transmission mechanism.
所述翻转电机安装在横梁上,并位于安装有钝化滚筒或配重块的一侧。The turning motor is installed on the crossbeam, and is located on the side where the passivation roller or counterweight is installed.
本实用新型具有下述技术效果:The utility model has the following technical effects:
1、本实用新型的钝化机能够通过机械操作将工件从钝化槽内,并从一个钝化槽内取出放入另一个钝化槽中,实现了机械化操作,工作效率高,减轻了工人的劳动强度,提高了工作效率。同时,容易控制钝化筐放入钝化槽内的时间,有利于提高钝化质量。1. The passivation machine of the utility model can take the workpiece out of the passivation tank and put it into another passivation tank through mechanical operation, which realizes mechanized operation, high work efficiency, and reduces the labor force of workers. Reduced labor intensity and improved work efficiency. At the same time, it is easy to control the time when the passivation basket is placed in the passivation tank, which is beneficial to improve the passivation quality.
2、本实用新型的钝化机采用电机与一组偏心凸轮组合的方式代替钝化过程中人工翻动工件的工作,能够防止由于工件之间的接触影响钝化效果,能够形成均匀的钝化膜,提高了工件的钝化质量。2. The passivation machine of this utility model adopts the combination of a motor and a group of eccentric cams to replace the work of manually turning the workpiece during the passivation process, which can prevent the passivation effect from being affected by the contact between the workpieces and form a uniform passivation film , Improve the passivation quality of the workpiece.
附图说明 Description of drawings
图1为本实用新型钝化机的示意图。Fig. 1 is the schematic diagram of the utility model passivation machine.
具体实施方式 Detailed ways
以下结合附图和具体实施例对本实用新型进行详细说明。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
图1为本实用新型钝化机的示意图,包括底盘11、横梁5、液压升降支柱8、旋转电机12,所述底盘11上固定安装有旋转支撑轴,所述旋转支撑轴上可转动连接有旋转支撑套10,所述旋转支撑套10通过旋转传动机构与所述旋转电机12连接。所述旋转支撑套10上固定安装有液压升降支柱8,所述液压升降支柱8上固定连接有横梁5。所述横梁5一端安装有传动轴6,所述传动轴6下端安装有钝化筐7,所述横梁5另一端安装有钝化滚筒9或配重块。为了实现工件翻转,所述传动轴6外部套有与所述横梁固定连接的固定偏心凸轮2,所述传动轴端部安装有与所述固定偏心凸轮相配合的转动偏心凸轮1,所述转动偏心凸轮1随传动轴一起转动,同时在与所述固定偏心凸轮2相接触的端面上转动同时上下移动,并在转动过程中产生向下的突变移动实现钝化筐抖动,所述传动轴6通过翻转传动机构3与翻转电机4连接。Fig. 1 is the schematic diagram of the passivation machine of the present utility model, comprises
本实施例中,所述旋转传动机构包括安装在所述旋转电机输出轴上的主动伞齿轮、安装于旋转支撑套外部的从动伞齿轮,所述主动伞齿轮与所述从动伞齿轮啮合。所述固定偏心凸轮与所述转动偏心凸轮相接触的面分别为互补的斜面,所述固定偏心凸轮与移动偏心凸轮组合后为带有传动轴内孔的圆柱形。所述翻转传动机构为皮带传动机构。所述翻转电机4安装在横梁上,并位于安装有钝化滚筒或配重块的一侧,以减少配重块的重量。In this embodiment, the rotation transmission mechanism includes a driving bevel gear installed on the output shaft of the rotating electrical machine and a driven bevel gear installed outside the rotating support sleeve, the driving bevel gear meshes with the driven bevel gear . The contact surfaces of the fixed eccentric cam and the rotating eccentric cam are complementary inclined surfaces respectively, and the combination of the fixed eccentric cam and the moving eccentric cam is cylindrical with a drive shaft inner hole. The overturning transmission mechanism is a belt transmission mechanism. Described
使用时,在沿横梁为直径的圆周上安装不同的钝化槽,从电镀槽或流镀机中电镀后的工件放入钝化筐中,启动液压支柱使液压支柱带动横梁提升,从而带动钝化筐提升,启动旋转电机,带动旋转制成套旋转一定角度到与钝化槽相对应的位置后停止,液压支柱下降,使钝化筐落入钝化槽内停留1-3秒,液压支柱带动钝化筐提升,旋转电机启动,使钝化筐旋转一定角度到达下一个钝化槽的位置,在钝化筐进入钝化槽内的过程中,翻转电机启动,带动钝化筐和转动偏心凸轮转动,转动偏心凸轮在与固定偏心凸轮相接触的端面上转动同时上下移动,并在转动过程中产生向下的突变移动,实现钝化筐抖动,使钝化筐内的工件产生翻转,从而使整个工件全方位的与钝化液接触,提高钝化质量。如此反复完成钝化过程。在与钝化筐相对应的横梁另一端可以采用钝化滚筒或配重块与钝化筐相平衡。当采用钝化滚筒时,可以将与钝化滚筒相对应位置的横梁圆周上放置有用于钝化滚筒内工件钝化的钝化槽。When in use, different passivation tanks are installed on the circumference along the diameter of the beam, and the workpiece after electroplating from the electroplating tank or flow plating machine is put into the passivation basket, and the hydraulic prop is started to drive the beam to lift, thereby driving the passivation basket. Lift the basket, start the rotating motor, drive the rotating sleeve to rotate at a certain angle to the position corresponding to the passivation tank, and then stop, the hydraulic prop is lowered, so that the passivation basket falls into the passivation tank and stays for 1-3 seconds, the hydraulic prop Drive the passivation basket to lift, and start the rotating motor, so that the passivation basket rotates at a certain angle to reach the position of the next passivation tank. When the passivation basket enters the passivation tank, the turning motor starts to drive the passivation basket and the rotation eccentric The cam rotates, and the rotating eccentric cam rotates on the end surface in contact with the fixed eccentric cam and moves up and down at the same time, and produces a sudden downward movement during the rotation process to realize the vibration of the passivation basket and make the workpiece in the passivation basket turn over, thus Make the entire workpiece contact with the passivation solution in all directions to improve the passivation quality. The passivation process is completed repeatedly in this way. At the other end of the beam corresponding to the passivation basket, passivation rollers or counterweights can be used to balance the passivation basket. When the passivation roller is used, a passivation groove for passivation of the workpiece in the passivation roller can be placed on the circumference of the beam corresponding to the passivation roller.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200774865U CN202492610U (en) | 2012-03-05 | 2012-03-05 | Passivation machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200774865U CN202492610U (en) | 2012-03-05 | 2012-03-05 | Passivation machine |
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| CN202492610U true CN202492610U (en) | 2012-10-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2012200774865U Expired - Fee Related CN202492610U (en) | 2012-03-05 | 2012-03-05 | Passivation machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105420777A (en) * | 2015-12-14 | 2016-03-23 | 上海奥达科股份有限公司 | Electroplated part processing equipment |
| CN107268051A (en) * | 2017-08-03 | 2017-10-20 | 廊坊京磁精密材料有限公司 | Zincing passivation equipment |
| CN108360034A (en) * | 2018-04-13 | 2018-08-03 | 扬州禾基塑业有限公司 | A kind of plating after-treatment device |
-
2012
- 2012-03-05 CN CN2012200774865U patent/CN202492610U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105420777A (en) * | 2015-12-14 | 2016-03-23 | 上海奥达科股份有限公司 | Electroplated part processing equipment |
| CN105420777B (en) * | 2015-12-14 | 2019-02-01 | 上海奥达科股份有限公司 | A kind of plated item processing equipment |
| CN107268051A (en) * | 2017-08-03 | 2017-10-20 | 廊坊京磁精密材料有限公司 | Zincing passivation equipment |
| CN107268051B (en) * | 2017-08-03 | 2023-07-04 | 廊坊京磁精密材料有限公司 | Zinc-plating passivation equipment |
| CN108360034A (en) * | 2018-04-13 | 2018-08-03 | 扬州禾基塑业有限公司 | A kind of plating after-treatment device |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121017 Termination date: 20150305 |
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| EXPY | Termination of patent right or utility model |