CN202482497U - Multifunctional foreign fiber unginned cotton cleaning machine - Google Patents
Multifunctional foreign fiber unginned cotton cleaning machine Download PDFInfo
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- CN202482497U CN202482497U CN2011204403319U CN201120440331U CN202482497U CN 202482497 U CN202482497 U CN 202482497U CN 2011204403319 U CN2011204403319 U CN 2011204403319U CN 201120440331 U CN201120440331 U CN 201120440331U CN 202482497 U CN202482497 U CN 202482497U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
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Abstract
本实用新型公开了多功能异性纤维籽棉清理机，它涉及一种籽棉清理机。它的分离器一侧设置有进棉口，分离器的内部设置有第一尘笼圈、第一闭风阀和第一三丝绞龙，分离器的下部与第二闭风阀相连，第二闭风阀与储棉箱相连，储棉箱设置在支架上，支架上另一侧设置有两个三丝尘笼，三丝尘笼的内部设置有第二尘笼圈和第三闭风阀，第三闭风阀与第二三丝绞龙相连，喂棉辊通过支架设置在储棉箱的下方，喂棉辊下方设置有绕丝辊，绕丝辊下方设置有钢丝刷，钢丝刷下方设置有尘棒，尘棒右侧设置有锯轴，锯轴的右下方设置有毛刷辊筒，毛刷辊筒的右侧设置有清花辊筒，清花辊筒的右侧设置有出棉口，支架的下部设置有绞龙。它能提高棉花加工质量，增加企业效益。
The utility model discloses a multifunctional heterosexual fiber seed cotton cleaning machine, which relates to a seed cotton cleaning machine. One side of the separator is provided with a cotton inlet, and the inside of the separator is provided with a first dust cage, a first air closing valve and a first three-wire auger, and the lower part of the separator is connected with the second air closing valve, and the second The second closed air valve is connected with the cotton storage box, the cotton storage box is set on the support, and the other side of the support is provided with two three-wire dust cages, and the inside of the three-wire dust cages is provided with the second dust cage ring and the third closed air valve, the third closed air valve is connected with the second three-wire auger, the cotton feeding roller is set under the cotton storage box through the bracket, the wire winding roller is arranged under the cotton feeding roller, and the wire brush is arranged under the wire winding roller. A dust rod is arranged below, a saw shaft is arranged on the right side of the dust rod, a brush roller is arranged on the lower right of the saw shaft, a cleaning roller is arranged on the right side of the brush roller, and a cleaning roller is arranged on the right side of the cleaning roller. The cotton outlet is provided with an auger at the bottom of the support. It can improve the quality of cotton processing and increase the benefits of enterprises.
Description
技术领域： Technical field:
本实用新型涉及一种籽棉清理机，尤其涉及一种多功能异性纤维籽棉清理机。The utility model relates to a seed cotton cleaning machine, in particular to a multifunctional heterosexual fiber seed cotton cleaning machine.
背景技术： Background technique:
目前由于棉花生长、摘拾、晾晒、运输、销售的复杂性，使得籽棉中的杂质(尘土、花叶、砂粒、死僵瓣、不孕籽等)异性纤维(毛发、禽羽毛、塑料编织丝、化纤维等，俗称三丝)含量很高，加工出的皮棉：杂质、三丝含量严重超标，每年都给纺织行业带来很大的损失。虽然有一小部分棉花加工企业，在现有的籽棉清理机前或后加装了异性纤维籽棉清理机，但由于籽棉清理机的良莠不齐，异性纤维清理机挑捡率低，性能过份单一等，实用效果始终不理想。况且，目前的市场上使用的异性纤维清理机普遍体积过大，动力较高，致使大部分企业难以接受，得不偿失。故对三丝超标无计可施。At present, due to the complexity of cotton growth, picking, drying, transportation, and sales, impurities in seed cotton (dust, flower leaves, sand, dead petals, sterile seeds, etc.) and foreign fibers (hair, poultry feathers, plastic braided silk) , chemical fiber, etc., commonly known as three silk) content is very high, the processed lint: impurities, three silk content seriously exceeds the standard, which brings great losses to the textile industry every year. Although a small number of cotton processing enterprises have installed foreign fiber seed cotton cleaning machines before or after the existing seed cotton cleaning machines, due to the uneven quality of seed cotton cleaning machines, the low picking rate of foreign fiber cleaning machines, and excessive single performance, etc., The practical effect is not ideal all the time. Moreover, the foreign fiber cleaning machines currently used in the market are generally too large in size and high in power, which makes it difficult for most enterprises to accept, and the gains outweigh the losses. Therefore, there is nothing to do if the three wires exceed the standard.
实用新型内容： Utility model content:
本实用新型的目的是提供一种多功能异性纤维籽棉清理机，降低成本，提高棉花加工质量，增加企业效益。The purpose of the utility model is to provide a multi-functional foreign fiber seed cotton cleaning machine, which can reduce the cost, improve the cotton processing quality and increase the enterprise benefit.
为了解决背景技术所存在的问题，本实用新型是采用以下技术方案：它包含分离器、第一尘笼圈、第一三丝绞龙、进棉口、储棉箱、三丝尘笼、第二尘笼圈、第二三丝绞龙、喂棉辊、绕丝辊、钢丝刷、尘棒、毛刷辊筒、绞龙、出棉口和支架，它还包含第一闭风阀、第二闭风阀、第三闭风阀、锯轴和清花辊筒；分离器一侧设置有进棉口，分离器的内部设置有第一尘笼圈、第一闭风阀和第一三丝绞龙，分离器的下部与第二闭风阀相连，第二闭风阀与储棉箱相连，储棉箱设置在支架上，支架上另一侧设置有两个三丝尘笼，三丝尘笼的内部设置有第二尘笼圈和第三闭风阀，第三闭风阀与第二三丝绞龙相连，喂棉辊通过支架设置在储棉箱的下方，喂棉辊下方设置有绕丝辊，绕丝辊下方设置有钢丝刷，钢丝刷下方设置有尘棒，尘棒右侧设置有锯轴，锯轴的右下方设置有毛刷辊筒，毛刷辊筒的右侧设置有清花辊筒，清花辊筒的右侧设置有出棉口，支架的下部设置绞龙。In order to solve the problems existing in the background technology, the utility model adopts the following technical solutions: it includes a separator, a first dust cage ring, a first three-wire auger, a cotton inlet, a cotton storage box, a three-wire dust cage, a second The second dust cage, the second three-wire auger, the cotton feeding roller, the wire winding roller, the wire brush, the dust bar, the brush roller, the auger, the cotton outlet and the bracket, it also includes the first closed air valve, the second The second closing air valve, the third closing air valve, the saw shaft and the cleaning roller; one side of the separator is provided with a cotton inlet, and the inside of the separator is provided with the first dust cage ring, the first closing air valve and the first three The lower part of the separator is connected with the second air closing valve, the second air closing valve is connected with the cotton storage box, the cotton storage box is set on the support, and the other side of the support is provided with two three wire dust cages, three The inside of the silk dust cage is provided with a second dust cage ring and a third air closing valve, the third air closing valve is connected with the second three wire auger, the cotton feeding roller is set under the cotton storage box through the bracket, and the cotton feeding roller is A wire winding roller is provided, a wire brush is arranged under the wire winding roller, a dust rod is arranged under the wire brush, a saw shaft is arranged on the right side of the dust rod, a brush roller is arranged on the right bottom of the saw shaft, and a brush roller is arranged on the right side of the brush roller. The side is provided with a cleaning roller, the right side of the cleaning roller is provided with a cotton outlet, and the lower part of the support is provided with an auger.
本实用新型的工作原理是籽棉在外吸棉风机的作用下，经籽棉管道进入三丝籽棉分离器，由于比重的不同，一部分清、短、小三丝在风的作用下被从籽棉中分离出来，籽棉则经过闭风器、储棉箱、喂棉辊进入绕丝辊总成，被分离出的三丝吸附在尘笼网面上，按顺时针方向旋转，被小闭风阀刷下，收集进入三丝绞龙。The working principle of the utility model is that the seed cotton enters the three-filament seed cotton separator through the seed cotton pipeline under the action of the external cotton suction fan, and due to the difference in specific gravity, a part of clear, short and small three-filaments are separated from the seed cotton under the action of the wind, The seed cotton enters the winding roller assembly through the air locker, cotton storage box, and cotton feeding roller. The separated three filaments are adsorbed on the mesh surface of the dust cage, rotate clockwise, and are brushed down by the small air closing valve for collection. Enter the three-wire auger.
本实用新型的优点是具备挑捡异性纤维的功能，又具备清杂排僵、膨松籽棉的功效，实现了一机多用，一机多能，避免了设备的重复投资，节约开支；机电一体化，便于操作，功率小，能耗低，节省了加工成本；结构紧凑，安装方便，节省了安装使用空间，性价比高。The advantage of the utility model is that it has the function of picking foreign fibers, and also has the functions of cleaning impurities and removing stiffness and bulking seed cotton, realizing one machine with multiple functions and one machine with multiple functions, avoiding repeated investment in equipment and saving expenses; mechanical and electrical integration , easy to operate, low power, low energy consumption, saving processing costs; compact structure, easy installation, saving installation and use space, cost-effective.
本实用新型的工作原理是籽棉在外吸棉风机的作用下，经籽棉管道进入三丝籽棉分离器，由于比重的不同，一部分清、短、小三丝在风的作用下被从籽棉中分离出来，籽棉则经过闭风器、储棉箱、喂棉辊进入绕丝辊总成，被分离出的三丝吸附在尘笼网面上，按顺时针方向旋转，被小闭风阀刷下，收集进入三丝绞龙。The working principle of the utility model is that the seed cotton enters the three-filament seed cotton separator through the seed cotton pipeline under the action of the external cotton suction fan, and due to the difference in specific gravity, a part of clear, short and small three-filaments are separated from the seed cotton under the action of the wind, The seed cotton enters the winding roller assembly through the air locker, cotton storage box, and cotton feeding roller. The separated three filaments are adsorbed on the mesh surface of the dust cage, rotate clockwise, and are brushed down by the small air closing valve for collection. Enter the three-wire auger.
本实用新型的优点是具备挑捡异性纤维的功能，又具备清杂排僵、膨松籽棉的功效，实现了一机多用，一机多能，避免了设备的重复投资，节约开支；机电一体化，便于操作，功率小，能耗低，节省了加工成本；结构紧凑，安装方便，节省了安装使用空间，性价比高。The advantage of the utility model is that it has the function of picking foreign fibers, and also has the functions of cleaning impurities and removing stiffness and bulking seed cotton, realizing one machine with multiple functions and one machine with multiple functions, avoiding repeated investment in equipment and saving expenses; mechanical and electrical integration , easy to operate, low power, low energy consumption, saving processing costs; compact structure, easy installation, saving installation and use space, cost-effective.
附图说明： Description of drawings:
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
具体实施方式： Detailed ways:
参照图1，本具体实施方式采用以下技术方案：它包含分离器1、第一尘笼圈2、第一三丝绞龙4、进棉口5、储棉箱7、三丝尘笼8、第二尘笼圈9、第二三丝绞龙11、喂棉辊12、绕丝辊13、钢丝刷14、尘棒15、毛刷辊筒17、绞龙18、出棉口20和支架21，它还包含第一闭风阀3、第二闭风阀6、第三闭风阀10、锯轴16和清花辊筒19；分离器1一侧设置有进棉口5，分离器1的内部设置有第一尘笼圈2、第一闭风阀3和第一三丝绞龙4，分离器1的下部与第二闭风阀6相连，第二闭风阀6与储棉箱7相连，储棉箱7设置在支架21上，支架21上另一侧设置有两个三丝尘笼8，三丝尘笼8的内部设置有第二尘笼圈9和第三闭风阀10，第三闭风阀10与第二三丝绞龙11相连，喂棉辊12通过支架21设置在储棉箱7的下方，喂棉辊12下方设置有绕丝辊13，绕丝辊13下方设置有钢丝刷14，钢丝刷14下方设置有尘棒15，尘棒15右侧设置有锯轴16，锯轴16的右下方设置有毛刷辊筒17，毛刷辊筒17的右侧设置有清花辊筒19，清花辊筒19的右侧设置有出棉口20，支架21的下部设置绞龙18。With reference to Fig. 1, present embodiment adopts following technical scheme: it comprises separator 1, the first dust cage ring 2, the first three-wire auger 4, cotton inlet 5, cotton storage box 7, three-wire dust cage 8, The second dust cage ring 9, the second three-wire auger 11, the cotton feeding roller 12, the wire winding roller 13, the wire brush 14, the dust bar 15, the brush roller 17, the auger 18, the cotton outlet 20 and the bracket 21 , it also includes the first air closing valve 3, the second air closing valve 6, the third air closing valve 10, the saw shaft 16 and the cleaning roller 19; the side of the separator 1 is provided with a cotton inlet 5, and the separator 1 The interior of the separator is provided with a first dust cage ring 2, a first air closing valve 3 and a first three-wire auger 4, the lower part of the separator 1 is connected with a second air closing valve 6, and the second air closing valve 6 is connected with the cotton storage box 7 are connected, the cotton storage box 7 is arranged on the bracket 21, and the other side of the bracket 21 is provided with two three-wire dust cages 8, and the inside of the three-wire dust cage 8 is provided with a second dust cage ring 9 and a third closing air valve 10. The third closed air valve 10 is connected with the second three-wire auger 11, and the cotton feeding roller 12 is set under the cotton storage box 7 through the support 21. The silk winding roller 13 is arranged under the cotton feeding roller 12, and the silk winding roller 13 A wire brush 14 is arranged below, a dust bar 15 is arranged below the wire brush 14, a saw shaft 16 is arranged on the right side of the dust bar 15, a brush roller 17 is arranged on the right bottom of the saw shaft 16, and a brush roller 17 is arranged on the right side of the brush roller 17. A cleaning roller 19 is provided, a cotton outlet 20 is arranged on the right side of the cleaning roller 19, and an auger 18 is arranged at the bottom of the support 21 .
所述的绕丝辊13呈45°下斜排列。The wire winding rollers 13 are arranged obliquely downward at 45°.
所述的绕丝辊13通过筛网隔离。The wire winding rolls 13 are separated by a screen.
所述的清花辊筒19利用刺钉辊高速旋转(线速不超过11米/秒)，即在下部分通过格条栅清理籽棉中的杂质，又能把籽棉散开抛起，使三丝与籽棉分离暴露，然后被三丝尘笼利用风力收集起来。The cleaning roller 19 utilizes the nail roller to rotate at a high speed (the linear speed is not more than 11 m/s), that is, the impurities in the seed cotton are cleaned through the grid grid in the lower part, and the seed cotton can be scattered and thrown up, so that the three filaments It is separated and exposed from the seed cotton, and then collected by the three-wire dust cage by wind.
本具体实施方式的工作原理是籽棉在外吸棉风机的作用下，由货场经籽棉管道进入新型籽棉分离器：①含尘汽流进入尘室；②部分三丝(清、短、小三丝)与籽棉分离，三丝与少量棉花被单独集中起来进入三丝收集箱。籽棉则经闭风器、喂棉辊均匀的进入下一道工序一绕丝清理辊：三道绕丝清理辊把一些长三丝，特别是塑料编织丝带缠绕住(定时清除)，同时对籽棉进行膨松清理，把籽棉中的花叶、不孕籽等小僵瓣经筛网排出，进入排僵绞龙。籽棉然后进入下道工序一锯片、毛刷滚筒：籽棉在锯片的均匀勾拉下，在钢丝刷的梳理下，在尘棒、排杂刀的层层阻隔下，使一些重杂质和重三丝、僵瓣棉、花壳被清理出来，进入排僵绞龙。同时籽棉在毛刷的作用下被刷、吹到三丝、籽棉分离箱，由于风的作用，比重的不同，三丝在上、籽棉在下，轻、短三丝和一部分花叶被三丝尘笼收集起来，经三丝绞龙进入三丝收集箱，籽棉则入到下道工序一二道刺钉辊：进一步进行清理膨松，剩余杂质在刺钉冲击下，在格条栅阻隔下进入了排杂绞龙，籽棉则有二道刺钉辊均匀扇性抛出，使三丝与籽棉再次分离，然后三丝被另一个三丝尘笼收集起来，经排三丝绞龙汇集到三丝收集箱中，经过多道工序清理的籽棉被排出机外，进入下道工序一轧花机。被排出的僵瓣棉和杂质则被排僵绞龙再次分离。The working principle of this specific embodiment is that the seed cotton enters the novel seed cotton separator through the seed cotton pipeline from the cargo yard under the action of the external cotton suction fan: 1. the dusty steam flow enters the dust chamber; The seed cotton is separated, and the three-filament and a small amount of cotton are collected separately and enter the three-filament collection box. The seed cotton enters the next process evenly through the air locker and the cotton feeding roller. One winding cleaning roller: three winding cleaning rollers wrap some long three filaments, especially plastic braided ribbons (clear regularly), and clean the seed cotton at the same time. After bulking cleaning, the petals such as mosaic leaves and infertile seeds in the seed cotton are discharged through the sieve and enter the auger. The seed cotton then enters the next process—saw blade and brush roller: the seed cotton is pulled evenly by the saw blade, combed by the wire brush, and blocked by layers of dust sticks and miscellaneous knives to make some heavy impurities and heavy Three threads, stiff petal cotton, and flower shells are cleaned out and put into the stiff auger. At the same time, the seed cotton is brushed and blown to the three-filament and seed cotton separation box under the action of the brush. Due to the effect of the wind, the specific gravity is different. The three-filament is on the top and the seed cotton is on the bottom. Light, short three-filament and some flowers and leaves are covered with three-filament dust The cage is collected, and enters the three-filament collection box through the three-filament auger, and the seed cotton enters the first and second nailing rollers in the next process: further cleaning and loosening, and the remaining impurities enter under the impact of the nails and the barrier of the grid. The miscellaneous auger is installed, and the seed cotton is evenly thrown out by two nail rollers, so that the three-filament and the seed cotton are separated again, and then the three-filament is collected by another three-filament dust cage, and collected by the three-filament auger to the three-filament auger. In the silk collection box, the seed cotton that has been cleaned by multiple processes is discharged out of the machine and enters the next process, a cotton gin. The discharged stiff flap cotton and impurities are separated again by the stiff auger.
本具体实施方式的优点是具备挑捡异性纤维的功能，又具备清杂排僵、膨松籽棉的功效，实现了一机多用，一机多能，避免了设备的重复投资，节约开支；机电一体化，便于操作，功率小，能耗低，节省了加工成本；结构紧凑，安装方便，节省了安装使用空间，性价比高。The advantage of this specific embodiment is that it has the function of picking foreign fibers, and also has the functions of cleaning impurities and removing stiffness, and bulking seed cotton. It realizes one machine with multiple functions and one machine with multiple functions, avoiding repeated investment in equipment and saving expenses; electromechanical Integrated, easy to operate, low power, low energy consumption, saving processing costs; compact structure, easy installation, saving installation and use space, cost-effective.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2011204403319U CN202482497U (en) | 2011-11-09 | 2011-11-09 | Multifunctional foreign fiber unginned cotton cleaning machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2011204403319U CN202482497U (en) | 2011-11-09 | 2011-11-09 | Multifunctional foreign fiber unginned cotton cleaning machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105862179A (en) * | 2016-05-09 | 2016-08-17 | 中华全国供销合作总社郑州棉麻工程技术设计研究所 | Seed cotton foreign fiber cleaning machine |
| CN108546997A (en) * | 2018-04-18 | 2018-09-18 | 中国农业大学 | Seed cotton residual film removing machine |
| CN109652862A (en) * | 2018-12-24 | 2019-04-19 | 象山平悦环保科技有限公司 | A kind of cottonseed separator |
| CN110756474A (en) * | 2019-10-30 | 2020-02-07 | 福建景丰科技有限公司 | Method for cleaning winding roll based on winding roll cleaning and storing device |
-
2011
- 2011-11-09 CN CN2011204403319U patent/CN202482497U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105862179A (en) * | 2016-05-09 | 2016-08-17 | 中华全国供销合作总社郑州棉麻工程技术设计研究所 | Seed cotton foreign fiber cleaning machine |
| CN108546997A (en) * | 2018-04-18 | 2018-09-18 | 中国农业大学 | Seed cotton residual film removing machine |
| CN109652862A (en) * | 2018-12-24 | 2019-04-19 | 象山平悦环保科技有限公司 | A kind of cottonseed separator |
| CN110756474A (en) * | 2019-10-30 | 2020-02-07 | 福建景丰科技有限公司 | Method for cleaning winding roll based on winding roll cleaning and storing device |
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