CN202462486U - Rotary die cutting passive transmission structure - Google Patents
Rotary die cutting passive transmission structure Download PDFInfo
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- CN202462486U CN202462486U CN2011205720566U CN201120572056U CN202462486U CN 202462486 U CN202462486 U CN 202462486U CN 2011205720566 U CN2011205720566 U CN 2011205720566U CN 201120572056 U CN201120572056 U CN 201120572056U CN 202462486 U CN202462486 U CN 202462486U
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- die
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- cutting
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- anvil
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- 238000005520 cutting process Methods 0.000 title claims abstract description 130
- 230000005540 biological transmission Effects 0.000 title claims abstract description 80
- 239000000463 material Substances 0.000 claims abstract description 13
- 239000004677 Nylon Substances 0.000 claims abstract description 10
- 229920001778 nylon Polymers 0.000 claims abstract description 10
- 238000003825 pressing Methods 0.000 claims description 14
- 230000002035 prolonged effect Effects 0.000 abstract description 4
- 230000007246 mechanism Effects 0.000 abstract 2
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000002344 surface layer Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 239000000956 alloy Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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Abstract
The utility model discloses a rotary die cutting passive transmission structure, in particular to a novel rotary die cutting passive auxiliary transmission structure which is mainly used aiming at a larger rotary cutting device. The rotary die cutting passive transmission structure comprises cutting die rolls, anvil rolls, a cutting die frame and auxiliary transmission mechanisms, which are mutually matched, a cutting die is arranged on the cutting die rolls, a cutting die blade is arranged on the cutting die, the auxiliary transmission mechanisms comprise two rubber rolls or nylon rolls which are mutually contacted, and the transmission rolls are respectively in friction contact with the upper cutting die roll and the lower anvil roll; and the rubber rolls or nylon rolls become one friction mediums between the cutting die rolls and the anvil rolls, and rubber or nylon materials have large friction coefficients, thus a larger friction force can be provided, a friction force required by driving a driven roll is shared, the load of the cutting die blade is lightened, and the sliding friction between the cutting die blade and the anvil rolls is effectively prevented, thus the service life of the cutting die blade is prolonged.
Description
Technical Field
The utility model relates to a rotatory cross cutting drive structure, especially a novel rotatory cross cutting passive form drive structure that frictional force is big between cutting die roller and the hammering block roller, with fast nature good.
Background
With the development of various industries, there is an increasing demand for improving the die cutting efficiency and reducing the die cutting cost, and therefore, the rotary die cylinder and the anvil cylinder are required to be standardized as much as possible so as to reduce the cost and improve the production efficiency, and the rotary die cutting passive transmission structure is produced according to the market demand. The main advantage of the passive drive configuration is that the diameter of the die cylinder and the anvil cylinder may be different, so that the anvil cylinder may be designed to a fixed size, standardized, and may save expensive alloy materials and reduce costs. However, the traditional passive transmission structure has a fatal weakness: for a larger die roller, because the weight of the die roller is larger, the requirement of the initial force driven by the driven roller is also larger, and practice proves that the requirement cannot be met if the die roller is driven by a single cutting edge.
As shown in fig. 1, a conventional rotary die cutting passive transmission structure includes a die cylinder and an anvil cylinder, the die cylinder is provided with a blade, and the die cylinder is a driving cylinder and driven by an external motor. The cutter die roller and the anvil roller are arranged in the cutter die frame, then are arranged on the rotary die cutting host machine together with the cutter die frame, and external force is evenly applied to the two ends of the cutter die roller until the cutting edge of the cutter die just contacts the surface of the anvil roller. The cutter die roller drives the anvil roller to rotate by utilizing friction force, the friction force is mainly provided by the contact friction between the cutter die cutting edge on the cutter die roller and the surface of the anvil roller, the width of the cutting edge of the cutter die is only 0.05-0.12 mm generally, the bearing capacity of the cutter die cutting edge is large, the cutter die cutting edge is easy to wear, the service life of the cutter die is shortened, the friction force generated between the cutter die cutting edge and the anvil roller is limited, when the quality of the anvil roller is large, firstly, the anvil roller is difficult to drive, secondly, the cutter die roller and the anvil roller are easy to slide relatively, at the moment, the problems of transmission and synchronization speed can be solved only by increasing the pressure between the cutter die roller and the anvil roller, but the service life of the cutter die cutting edge can also be shortened.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the main technical problem who solves provides a frictional force is big between cutting die roller and the hammering block roller, with fast nature good, cutting die blade longe-lived novel rotatory cross cutting passive form transmission structure.
In order to solve the technical problem, the utility model discloses a technical scheme be: the rotary die cutting passive transmission structure comprises a die cylinder, an anvil cylinder and an auxiliary transmission structure, wherein the anvil cylinder rotates along with the rotation of the die cylinder; the auxiliary transmission structure comprises a fixed seat and two transmission rollers which are in mutual contact, and the transmission rollers are arranged on the fixed seat; the auxiliary transmission structure is arranged in a tangent mode with the die cylinder and the anvil cylinder.
The rotary die-cutting passive transmission structure also comprises an adjusting device for adjusting the contact pressure and distance between the auxiliary transmission structure and the die cutting roller and the anvil roller, and the adjusting device comprises an adjusting screw rod, an adjusting plate, an adjusting screw, a pressing plate and an adjusting spring; the fixed seat is provided with a positioning hole, the pressing plate is provided with a first through hole, and the adjusting plate is provided with a second through hole and a threaded hole; the adjusting spring is arranged between the fixed seat and the pressing plate, the adjusting screw rod sequentially penetrates through the second through hole, the first through hole and the spring to be embedded into the fixed seat, and the adjusting screw is screwed in the threaded hole and pushes against the pressing plate.
The rotary die-cutting passive transmission structure further comprises a protection ring, and the protection ring is positioned on two sides of the cutting edge of the cutting die roller.
The cutting die roller is a driving roller, and the anvil roller and the auxiliary driving roller are driven rollers.
The cutting die roller and the auxiliary driving roller are driven rollers, and the anvil roller is a driving roller.
Wherein the driving roller is provided with an outer surface layer made of rubber material.
Wherein, the driving roller is provided with an outer surface layer made of nylon material.
Wherein, the number of the auxiliary transmission structures is at least two.
The utility model has the advantages that: compared with the prior art, the die roller has the advantages that the die roller is large in weight, the requirement for the initial force of the driven roller to be driven is large, and the die roller and the anvil roller are easy to slide relatively. The utility model provides a passive form transmission structure is cut to rotatory mould, because the transmission structure of rotatory cross cutting is the passive form structure, and one of cutting die roller and hammering block roller is the drive roll, and one is the driven voller, and after the drive roll on the auxiliary transmission structure contacted with drive roll and driven voller respectively, rubber or nylon on the auxiliary transmission roller had just become one of the friction medium between cutting die roller and the hammering block roller, and the coefficient of friction of rubber or nylon material is big, can provide great frictional force. During actual production, when the cutting edge on the cutting die roller is in contact with the anvil roller, the auxiliary driving roller is also in contact with the corresponding positions on the protection ring of the cutting die roller and the anvil roller, and the rubber roller on the auxiliary driving roller can mostly share the friction force required by driving the driven roller, so that the burden of the cutting edge of the cutting die is reduced, the sliding friction between the cutting edge of the cutting die and the anvil roller is effectively prevented, and the service life of the cutting edge of the cutting die is prolonged.
Because the rubber roller is subjected to larger pressure, the generated friction force is also larger, so that the friction force can be adjusted by adjusting the pressure of the auxiliary transmission structure according to actual conditions, and finally the aims of reducing the sliding friction between the cutting edge and the anvil roller to the maximum extent and prolonging the service life of the cutting edge of the cutting die are fulfilled.
Drawings
FIG. 1 is a schematic diagram of a rotary die cutting drive configuration of the prior art;
fig. 2 is a schematic structural view of an embodiment of the rotary die-cutting transmission structure of the present invention;
FIG. 3 is a schematic structural view of the auxiliary transmission structure of the present invention;
fig. 4 is a schematic structural view of the rotary die-cutting transmission structure of the present invention;
fig. 5 is a schematic structural view of the rotary die-cutting transmission structure of the present invention;
fig. 6 is a schematic structural view of an embodiment of the rotary die-cutting transmission structure of the present invention.
Wherein,
1. a die roller; 11. cutting edges of the cutting die; 12. a guard ring;
2. a driving roller; 21. a fixed seat; 22. adjusting the spring; 23. pressing a plate; 24. adjusting screws; 25. adjusting the screw rod; 26. an adjusting plate;
3. a lower driving roller; 4. an anvil roll; 5. a knife die frame.
Detailed Description
In order to explain technical contents, structural features, and objects and effects of the present invention in detail, the following description is given in conjunction with the embodiments and the accompanying drawings.
Referring to fig. 2 to 6, the present invention provides a passive transmission structure for rotary die cutting, which comprises a die cylinder 1, an anvil cylinder 4 rotating along with the rotation of the die cylinder 1, and an auxiliary transmission structure; the auxiliary transmission structure comprises a fixed seat 21 and two transmission rollers 2 which are mutually contacted, and the transmission rollers 2 are arranged on the fixed seat 21; the auxiliary transmission structure is tangent to the die cylinder 1 and the anvil cylinder 4.
When the driving roller 2 of the auxiliary driving structure is in contact with the die cylinder 1 and the anvil cylinder 4, respectively, the driving roller 2 becomes one of the friction mediums between the die cylinder 1 and the anvil cylinder 4, so that the friction force between the die cylinder 1 and the anvil cylinder 4 can be increased, and the synchronism between the die cylinder 1 and the anvil cylinder 4 can be increased.
As shown in fig. 3, the present invention is further improved, the rotary die-cutting passive transmission structure further comprises an adjusting device for adjusting the contact pressure and distance between the auxiliary transmission structure and the die cylinder and the anvil cylinder, the adjusting device comprises an adjusting screw 25, an adjusting plate 26, an adjusting screw 24, a pressing plate 23 and an adjusting spring 22; the fixed seat is provided with a positioning hole, the pressing plate 23 is provided with a first through hole, and the adjusting plate 26 is provided with a second through hole and a threaded hole; the adjusting spring 22 is arranged between the fixed seat 21 and the pressing plate 23, the adjusting screw 25 sequentially penetrates through the second through hole, the first through hole and the adjusting spring 22 to be embedded into the fixed seat 21, and the adjusting screw 24 is screwed into the threaded hole and is in top contact with the pressing plate 23.
When the auxiliary transmission structure works, the adjusting screw 24 is screwed out of the threaded hole to be in contact with the pressing plate 23, and when the length of the adjusting screw screwed out of the threaded hole is increased, the pressure of the transmission roller 2 in the auxiliary transmission structure on the die roller 1 and the anvil roller 4 is increased; when the length of the adjusting screw 24 screwed out of the threaded hole becomes smaller, the pressure of the driving roller 2 on the die roller 1 and the anvil roller 4 becomes smaller in the auxiliary driving structure. Through the process, the pressure of the driving roller in the auxiliary driving structure on the die roller 1 and the anvil roller 4 can be adjusted by adjusting the length of the screw 24 screwed out of the threaded hole. Therefore, the contact pressure and the distance between the auxiliary transmission structure and the die roller and between the auxiliary transmission structure and the anvil roller can be adjusted.
Referring to fig. 4 and 5, the rotary die-cutting passive transmission structure further includes a protection ring 12, and the protection ring 12 is located on two sides of the cutting edge 11 of the cutting die roller 1. The two driving rollers 2 are arranged tangentially.
Referring to fig. 2 to 5, in an embodiment, the present invention includes a cutting die roller 1, an anvil roller 4 and a cutting die frame 5 which are mutually matched, the cutting die roller 1 is a driving roller, the anvil roller 4 is a driven roller, a cutting die edge 11 is provided on the cutting die roller 1, two ends of the cutting die roller 1 are provided with protection rings 12, the protection rings 12 are located at two sides of the cutting die 11, in order to achieve a protection effect, in an actual manufacturing process, the height of the cutting die edge 11 is 0.02-0.04 mm higher than that of the protection rings 12, and in an initial state, the protection rings 12 of the cutting die roller 1 are not in contact with the anvil roller 4, but the cutting die edge 11 is in contact with the anvil roller (as shown in fig. 4). Meanwhile, the die roller 1 is in contact with the driving roller 2, the driving rollers 2 are two, the upper auxiliary driving roller 2 and the lower driving roller 3 are arranged tangentially, and the lower driving roller 3 is in contact with the anvil roller 4, as shown in fig. 2. The cutter die roller 1 and the anvil roller 4 are arranged in the cutter frame 5, then the cutter die roller and the cutter frame 5 are arranged on a rotary die cutting host machine, external force is applied to the two ends of the cutter die roller 1 in a balanced mode until the cutter die cutting edge 11 is just contacted with the surface of the anvil roller 4, the adjusting screw 25 of the auxiliary transmission structure is adjusted, the transmission roller 2 keeps certain pressure on the positions, corresponding to the protection ring 12 of the cutter die roller 1 and the anvil roller 4, and further generates friction force, so that the rotation energy of the cutter die roller 1 is transmitted to the anvil roller 4, the pressure borne by the cutter die cutting edge 11 in the original structure due to independent support transmission is greatly reduced, the cutter die cutting edge 11 plays a good protection role, and when the cutter die roller 1 is driven to rotate by the host machine, the friction force generated by the upper auxiliary transmission roller 2 and the lower transmission roller 3 drives the anvil roller 4 to rotate at the same speed as that of the cutter die. The structure does not need to increase pressure like the traditional structure, and only depends on driving the anvil roller 4 to rotate through the cutting edge 11 of the cutting die, thereby greatly improving the stress condition of the cutting edge 11 of the cutting die and prolonging the service life of the cutting edge 11 of the cutting die.
After adopting the auxiliary transmission structure, driving roller 2 and lower driving roller 3 have just become one of the friction medium between cutting die roller 1 and hammering block roller 4, and rubber materials's coefficient of friction is big, can provide great frictional force, and driving roller 2 and lower driving roller 3 have shared the required frictional force of drive hammering block roller 4, have alleviateed the burden of cutting die blade, have prevented effectively that sliding friction between cutting die blade and hammering block roller 4 to improve the life-span of cutting die blade.
As a further improvement of the utility model, the driving roller 2 is provided with an outer surface layer made of rubber material. After adopting the auxiliary transmission structure, driving rollers 2 and 3 become one of the friction media between cutting die roller 1 and anvil roller 4, the coefficient of friction of the rubber material is large, and can provide a large friction force, and driving rollers 2 and 3 share the friction force required for driving anvil roller 4, so that the burden of the cutting edge of the cutting die is reduced, the sliding friction between the cutting edge of the cutting die and anvil roller 4 is effectively prevented, and the service life of the cutting edge of the cutting die is prolonged. Preferably, the rubber hardness of the driving roller is more than 50 Shore hardness so as to ensure the service life of the driving roller. In the present embodiment, a rubber material with shore hardness of 60 is used.
And because the greater the pressure that driving roller 2 receives, produce the friction force and also greater, according to the actual conditions, can adjust the pressure of driving roller 2 and cutting die roller 1, anvil roll 4 and finally reach the purpose of adjusting the friction force, this kind of structure can provide bigger friction force because the rubber area of contact is big, so as to be more suitable for the bigger rotary die cutting transmission than other structures.
Likewise, the driving roller 2 may be provided with an outer surface layer of nylon material.
In some other embodiments, the driving roller 2 and the lower driving roller 3 may be made of other materials with higher friction coefficient and certain strength and wear resistance.
As a further improvement of the present invention as shown in fig. 6, the number of the auxiliary transmission structures is at least two. One of which is arranged tangential to both the die cylinder 1 and the anvil cylinder 4, and the other of which is arranged tangential to both the die cylinder 1 and the anvil cylinder 4. The friction between the die cylinder 1 and the anvil cylinder 4 can be further increased while the speed uniformity between the die cylinder 1 and the anvil cylinder 4 is increased.
In other embodiments of the present invention, the upper and lower position relationship between the die roller 1 and the anvil roller 4 can be changed without affecting the present invention.
In other embodiments of the present invention, the cutting die roller is a driving roller, and the anvil roller and the auxiliary driving roller are driven rollers.
In other embodiments of the present invention, the cutting die roller and the auxiliary driving roller are driven rollers, and the anvil roller is a driving roller.
In summary, unlike the prior art in which the weight of the large die roll is large, the initial force required to be driven by the driven roll is also large, and the die roll and the anvil roll are likely to slide relative to each other. The utility model provides a passive form transmission structure is cut to rotatory mould, because the transmission structure of rotatory cross cutting is the passive form structure, and one of cutting die roller and hammering block roller is the drive roll, and one is the driven voller, and after the drive roll on the auxiliary transmission structure contacted with drive roll and driven voller respectively, rubber or nylon on the auxiliary transmission roller had just become one of the friction medium between cutting die roller and the hammering block roller, and the coefficient of friction of rubber or nylon material is big, can provide great frictional force. During actual production, when the cutting edge on the cutting die roller is in contact with the anvil roller, the auxiliary driving roller is also in contact with the corresponding positions on the protection ring of the cutting die roller and the anvil roller, and the rubber roller on the auxiliary driving roller can share most of friction force required by driving the driven roller, so that the burden of the cutting edge of the cutting die is reduced, the sliding friction between the cutting edge of the cutting die and the anvil roller is effectively prevented, and the service life of the cutting edge of the cutting die is prolonged.
Because the rubber roller is subjected to larger pressure, the generated friction force is also larger, so that the friction force can be adjusted by adjusting the pressure of the auxiliary transmission structure according to actual conditions, and finally the aims of reducing the sliding friction between the cutting edge and the anvil roller to the maximum extent and prolonging the service life of the cutting edge of the cutting die are fulfilled.
The above only is the embodiment of the present invention, not limiting the scope of the present invention, all the equivalent structure changes made in the specification and the attached drawings or directly or indirectly applied to other related technical fields are included in the same principle as the present invention.
Claims (8)
1. A rotary die cutting passive transmission structure comprises a die roller and an anvil roller which is mutually driven to rotate by the die roller, and is characterized by also comprising an auxiliary transmission structure;
the auxiliary transmission structure comprises a fixed seat and two transmission rollers which are in mutual contact, and the transmission rollers are arranged on the fixed seat; the auxiliary transmission structure is arranged in a tangent mode with the die cylinder and the anvil cylinder.
2. The rotary die cutting passive transmission structure according to claim 1, further comprising an adjusting device for adjusting a contact pressure and a distance of the auxiliary transmission structure with the die cylinder, the anvil cylinder, the adjusting device comprising an adjusting screw, an adjusting plate, an adjusting screw, a pressing plate, and an adjusting spring;
the fixed seat is provided with a positioning hole, the pressing plate is provided with a first through hole, and the adjusting plate is provided with a second through hole and a threaded hole; the adjusting spring is arranged between the fixed seat and the pressing plate, the adjusting screw rod sequentially penetrates through the second through hole, the first through hole and the spring to be embedded into the fixed seat, and the adjusting screw is screwed in the threaded hole and pushes against the pressing plate.
3. The rotary die cutting passive transmission structure according to claim 1, further comprising guard rings located on both sides of a die cutting edge of the die cylinder.
4. A rotary die cutting passive transmission structure according to claim 1, wherein the die roll is a driving roll, and the anvil roll and the auxiliary transmission roll are driven rolls.
5. A rotary die cutting passive transmission structure according to claim 1, wherein the die roller and the auxiliary transmission roller are driven rollers, and the anvil roller is a drive roller.
6. A rotary die-cutting passive transmission structure according to any of claims 1 to 5, wherein the transmission roller is provided with an outer skin of rubber material.
7. A rotary die-cutting passive transmission structure according to any of claims 1 to 5, wherein the transmission roller is provided with an outer skin of nylon material.
8. A rotary die cutting passive transmission structure according to claim 1, wherein the number of the auxiliary transmission structures is at least two.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2011205720566U CN202462486U (en) | 2011-12-31 | 2011-12-31 | Rotary die cutting passive transmission structure |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN2011205720566U CN202462486U (en) | 2011-12-31 | 2011-12-31 | Rotary die cutting passive transmission structure |
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CN202462486U true CN202462486U (en) | 2012-10-03 |
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ID=46910678
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CN2011205720566U Expired - Fee Related CN202462486U (en) | 2011-12-31 | 2011-12-31 | Rotary die cutting passive transmission structure |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110181588A (en) * | 2019-07-10 | 2019-08-30 | 东莞市茶山捷锐模具加工厂 | A kind of novel chopper |
-
2011
- 2011-12-31 CN CN2011205720566U patent/CN202462486U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110181588A (en) * | 2019-07-10 | 2019-08-30 | 东莞市茶山捷锐模具加工厂 | A kind of novel chopper |
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Legal Events
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121003 Termination date: 20151231 |
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EXPY | Termination of patent right or utility model |