CN202447637U - An Improved Concentrated Exhaust Channel Structure of Die Casting Mold - Google Patents
An Improved Concentrated Exhaust Channel Structure of Die Casting Mold Download PDFInfo
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- CN202447637U CN202447637U CN2011205620712U CN201120562071U CN202447637U CN 202447637 U CN202447637 U CN 202447637U CN 2011205620712 U CN2011205620712 U CN 2011205620712U CN 201120562071 U CN201120562071 U CN 201120562071U CN 202447637 U CN202447637 U CN 202447637U
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- 238000004512 die casting Methods 0.000 title claims abstract description 44
- 239000002184 metal Substances 0.000 claims abstract description 38
- 239000007788 liquid Substances 0.000 claims abstract description 7
- 230000003139 buffering effect Effects 0.000 abstract 2
- 239000012141 concentrate Substances 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 238000005058 metal casting Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及压铸模具技术领域,尤其涉及一种改进的压铸模具集中排气道结构。 The utility model relates to the technical field of die-casting molds, in particular to an improved concentrated exhaust passage structure of the die-casting mold.
背景技术 Background technique
压铸机是在压力作用下把熔融金属液压射到压铸模具中冷却成型,开模后得到固体金属铸件的一系列工业铸造机械。压铸模具设有型腔,型腔内布设有若干熔融金属液的填充流道,填充流道的末端连接集中排气道,集中排气道与集中排气块连接。压铸工艺要求熔融金属液在填充流道中的流速快,而在集中排气道中的流速慢,这样可使填充流道中的气体尽可能地排除,以保证铸件产品质量。 Die-casting machine is a series of industrial casting machines that hydraulically inject molten metal into die-casting molds under pressure for cooling and forming, and obtain solid metal castings after mold opening. The die-casting mold is provided with a mold cavity, and a number of filling runners for molten metal liquid are arranged in the mold cavity. The ends of the filling runners are connected with centralized exhaust channels, and the centralized exhaust channels are connected with centralized exhaust blocks. The die-casting process requires that the flow rate of the molten metal in the filling channel is fast, while the flow rate in the concentrated exhaust channel is slow, so that the gas in the filling channel can be removed as much as possible to ensure the quality of the casting product.
现有的压铸模具集中排气道结构如图1所示,集中排气道1的转向处采用平滑圆角3结构,熔融金属液在通过该集中排气道1时,阻力较小,流速较快,因此当熔融金属液抵达集中排气块2时,压力较大,使得集中排气块2容易产生飞料,导致排气效果不好而且存在安全隐患。
The structure of the existing centralized exhaust channel of the die-casting mold is shown in Figure 1. The turning point of the
发明内容 Contents of the invention
本实用新型的目的在于针对现有技术的不足而提供一种改进的压铸模具集中排气道结构,本压铸模具集中排气道的转向处设有缓冲包,该缓冲包可有效地减缓熔融金属液的流速,排气效果好而且安全可靠。 The purpose of this utility model is to provide an improved concentrated exhaust duct structure of the die-casting mold in view of the deficiencies of the prior art. The steering part of the centralized exhaust duct of the die-casting mold is provided with a buffer package, which can effectively slow down the flow of molten metal. The flow rate of the liquid is high, the exhaust effect is good, and it is safe and reliable.
为达到上述目的,本实用新型通过以下技术方案来实现。 In order to achieve the above object, the utility model is realized through the following technical solutions.
一种改进的压铸模具集中排气道结构,包括压铸模具,压铸模具设有型腔,型腔内布设有若干熔融金属液的填充流道,填充流道的末端通过集中排气道与集中排气块连接,所述集中排气道的转向处设有缓冲包。 An improved centralized exhaust passage structure of a die-casting mold, including a die-casting mold, the die-casting mold is provided with a cavity, and a number of filling channels for molten metal liquid are arranged in the cavity, and the end of the filling flow channel passes through the centralized exhaust channel and the centralized discharge channel. The air block is connected, and the turning point of the centralized exhaust passage is provided with a buffer package.
其中,所述缓冲包沿熔融金属液流动方向凹陷。 Wherein, the buffer bag is recessed along the flow direction of molten metal.
其中,所述缓冲包呈圆弧形状。 Wherein, the cushioning bag is in the shape of an arc.
其中,所述集中排气道的转向处的转角角度为90°。 Wherein, the turning angle of the turning point of the centralized exhaust passage is 90°.
其中,所述集中排气道的转向处的转角角度为135°。 Wherein, the turning angle of the turning point of the centralized exhaust passage is 135°.
其中,所述集中排气道设有两个以上的缓冲包。 Wherein, the centralized exhaust duct is provided with more than two buffer packages.
其中,所述集中排气道呈树杈形状。 Wherein, the centralized exhaust duct is in the shape of a tree branch.
其中,所述压铸模具内设有多条集中排气道。 Wherein, the die-casting mold is provided with a plurality of concentrated exhaust passages.
本实用新型的有益效果为:一种改进的压铸模具集中排气道结构,包括压铸模具,压铸模具设有型腔,型腔内布设有若干熔融金属液的填充流道,填充流道的末端通过集中排气道与集中排气块连接,所述集中排气道的转向处设有缓冲包。当熔融金属液进入到集中排气道时,熔融金属液在集中排气道的转向处会先流经缓冲包,再从缓冲包转向进入集中排气道,从而减缓了熔融金属液在集中排气道中的流速,因此当熔融金属液抵达集中排气块时,熔融金属液的压力已经降低,经过集中排气块的过滤,熔融金属液能被有效阻挡在集中排气块中,而不会冲出集中排气块产生飞料的情形,使得压铸过程安全可靠。另外,由于集中排气道中的气体比熔融金属液的流动性更强,所以缓冲包不会影响集中排气道中气体的流速,降低熔融金属液的流速会增加压铸模具型腔内的排气量,排气效果更好。 The beneficial effects of the utility model are as follows: an improved concentrated exhaust channel structure of a die-casting mold, including a die-casting mold, the die-casting mold is provided with a cavity, and a number of filling channels for molten metal liquid are arranged in the cavity, and the ends of the filling channels are The centralized exhaust channel is connected to the centralized exhaust block, and a buffer package is provided at the turning point of the centralized exhaust channel. When the molten metal enters the centralized exhaust passage, the molten metal will first flow through the buffer bag at the turning point of the centralized exhaust passage, and then turn from the buffer bag to enter the centralized exhaust passage, thereby slowing down the flow of molten metal in the concentrated exhaust. Therefore, when the molten metal reaches the centralized exhaust block, the pressure of the molten metal has been reduced. After being filtered by the centralized exhaust block, the molten metal can be effectively blocked in the centralized exhaust block without The case of rushing out of the centralized exhaust block to generate flying materials makes the die casting process safe and reliable. In addition, because the fluidity of the gas in the centralized exhaust channel is stronger than that of the molten metal, the buffer package will not affect the flow rate of the gas in the concentrated exhaust channel, and reducing the flow rate of the molten metal will increase the exhaust volume in the cavity of the die-casting mold , the exhaust effect is better.
附图说明 Description of drawings
下面利用附图来对本实用新型作进一步的说明,但是附图中的实施例不构成对本实用新型的任何限制。 The utility model will be further described below using the accompanying drawings, but the embodiments in the accompanying drawings do not constitute any limitation to the present utility model.
图1为现有的压铸模具集中排气道的结构示意图。 FIG. 1 is a schematic structural view of a centralized exhaust channel of an existing die-casting mold.
图2为本实用新型的压铸模具集中排气道的结构示意图。 Fig. 2 is a structural schematic diagram of the concentrated exhaust channel of the die-casting mold of the present invention.
图3为图2中A处局部放大图。 Fig. 3 is a partially enlarged view of A in Fig. 2 .
在图1、图2、图3中包括有: In Fig. 1, Fig. 2, Fig. 3 include:
1——集中排气道 2——集中排气块
1——Concentrated
3——平滑圆角 4——缓冲包。
3——Smooth
具体实施方式 Detailed ways
下面结合实施例来对本实用新型作进一步的说明。 The utility model will be further described below in conjunction with embodiment.
如图2、图3所示,一种改进的压铸模具集中排气道结构,包括压铸模具,压铸模具设有型腔,型腔内布设有若干熔融金属液的填充流道,填充流道的末端通过集中排气道1与集中排气块2连接,所述集中排气道1的转向处设有缓冲包4。当熔融金属液进入到集中排气道1时,熔融金属液在集中排气道1的转向处会先流经缓冲包4,再从缓冲包4转向进入集中排气道1,从而减缓了熔融金属液在集中排气道1中的流速,因此当熔融金属液抵达集中排气块2时,熔融金属液的压力已经降低,经过集中排气块2的过滤,熔融金属液能被有效阻挡在集中排气块2中,而不会冲出集中排气块2产生飞料的情形,使得压铸过程安全可靠。另外,由于集中排气道1中的气体比熔融金属液的流动性更强,所以缓冲包4不会影响集中排气道1中气体的流速,降低熔融金属液的流速会增加压铸模具型腔内的排气量,排气效果更好。
As shown in Fig. 2 and Fig. 3, an improved concentrated exhaust channel structure of a die-casting mold includes a die-casting die, a die-casting die is provided with a cavity, and a number of molten metal filling channels are arranged in the cavity, and the filling channels The end is connected with the centralized
进一步地,所述缓冲包4沿熔融金属液流动方向凹陷,图3中箭头所示方向为熔融金属液流动方向,熔融金属液沿集中排气道1进入缓冲包4,经缓冲包4减速过后再转向,在集中排气道1转向处的熔融金属液流动方向凹陷形成缓冲包4,结构简单,便于压铸模具的生产制造。
Further, the
进一步地,所述缓冲包4呈圆弧形状,可使熔融金属液能沿着缓冲包4的圆弧轨迹进行流动,防止熔融金属液堵在缓冲包4内。
Further, the
本实施例中所述集中排气道1的转向处的转角角度为90°,作为另一优选实施例集中排气道1的转向处的转角角度为135°,可有效地减缓熔融金属液的流速,而不会影响集中排气道1中的气体排出。所述集中排气道1设有两个以上的缓冲包4,可进一步地降低熔融金属液的流速。所述集中排气道1呈树杈形状,压铸模具型腔内的若干填充路径实现集中排气。所述压铸模具内设有多条集中排气道1,排气效果更好。
The turning angle of the turning point of the
以上内容仅为本实用新型的较佳实施例,对于本领域的普通技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本实用新型的限制。 The above content is only a preferred embodiment of the present utility model. For those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation and scope of application. The content of this specification should not be understood as Limitations on the Invention.
Claims (8)
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| Application Number | Priority Date | Filing Date | Title |
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| CN2011205620712U CN202447637U (en) | 2011-12-29 | 2011-12-29 | An Improved Concentrated Exhaust Channel Structure of Die Casting Mold |
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| CN2011205620712U CN202447637U (en) | 2011-12-29 | 2011-12-29 | An Improved Concentrated Exhaust Channel Structure of Die Casting Mold |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105983677A (en) * | 2015-02-02 | 2016-10-05 | 天津市三志精密模具有限公司 | Die-casting die for protective shells of fans of front cabins of automobiles |
| CN106001492A (en) * | 2016-08-05 | 2016-10-12 | 富乐压铸(太仓)有限公司 | Production process of high-compactness automobile vibration attenuation balance weight block |
| CN109128081A (en) * | 2018-08-22 | 2019-01-04 | 苏州广型模具有限公司 | A kind of vacuumizing and exhausting buffer structure |
| CN109128083A (en) * | 2018-08-22 | 2019-01-04 | 苏州广型模具有限公司 | A kind of exhaustion plate structure of huge discharge |
-
2011
- 2011-12-29 CN CN2011205620712U patent/CN202447637U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105983677A (en) * | 2015-02-02 | 2016-10-05 | 天津市三志精密模具有限公司 | Die-casting die for protective shells of fans of front cabins of automobiles |
| CN106001492A (en) * | 2016-08-05 | 2016-10-12 | 富乐压铸(太仓)有限公司 | Production process of high-compactness automobile vibration attenuation balance weight block |
| CN109128081A (en) * | 2018-08-22 | 2019-01-04 | 苏州广型模具有限公司 | A kind of vacuumizing and exhausting buffer structure |
| CN109128083A (en) * | 2018-08-22 | 2019-01-04 | 苏州广型模具有限公司 | A kind of exhaustion plate structure of huge discharge |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: SHENZHEN JIANSHENG PRECISON HARDMARE CO., LTD. Free format text: FORMER OWNER: DONGGUAN JIANSHENG DIE-CASTING TECHNOLOGY CO., LTD. Effective date: 20140728 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 523457 DONGGUAN, GUANGDONG PROVINCE TO: 518000 SHENZHEN, GUANGDONG PROVINCE |
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| TR01 | Transfer of patent right |
Effective date of registration: 20140728 Address after: 518000, room 30, floor 3001, international science and technology building, Shennan Middle Road, Futian District, Guangdong, Shenzhen Patentee after: Shenzhen Jiansheng Precision Hardware Co.,Ltd. Address before: Dongguan City, Guangdong province 523457 Dongguan City Dongkeng Town Industrial Zone along the river road Shun Jian Sheng Die Casting Technology Co Ltd Patentee before: Dongguan Jiansheng Die-casting Technology Co.,Ltd. |
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| C56 | Change in the name or address of the patentee | ||
| CP03 | Change of name, title or address |
Address after: 518000 Futian District, Guangdong, Shennan Road, No. 1006 Shenzhen International Innovation Center (Futian science and Technology Plaza) A Dong, east of the building of the 16 layer of Patentee after: Shenzhen Jian Sheng Polytron Technologies Inc Address before: 518000, room 30, floor 3001, international science and technology building, Shennan Middle Road, Futian District, Guangdong, Shenzhen Patentee before: Shenzhen Jiansheng Precision Hardware Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120926 Termination date: 20191229 |
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| CF01 | Termination of patent right due to non-payment of annual fee |