CN202442871U - Comprehensive test bed for performance and durability of electric window glass lifter - Google Patents
Comprehensive test bed for performance and durability of electric window glass lifter Download PDFInfo
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Abstract
本实用新型公开了一种电动玻璃升降器性能与耐久性综合试验台,包括底架、两组立架、两根定位横梁,两组立架活动设置于底架的两边,两组立架之间活动设置有上下两根定位横梁,两根定位横梁之间活动设置有多根竖梁;位于上方的定位横梁上设置有位移测量组件,位移测量组件能够沿定位横梁滑动;所述位移测量组件的位移传感器在性能试验时测量升降器行程、位移、位置信息;底架的顶部中央活动设置有力测量组件和砝码组件。本实用新型能够在一台试验设备上完成包括电动玻璃升降器的性能和耐久性的多种试验项目。
The utility model discloses a performance and durability comprehensive test bench for an electric glass lifter, which comprises a bottom frame, two sets of vertical frames, and two positioning beams. There are two upper and lower positioning beams movable between the two positioning beams, and a plurality of vertical beams are movable between the two positioning beams; a displacement measurement component is arranged on the positioning beam above, and the displacement measurement component can slide along the positioning beam; the displacement measurement component The displacement sensor measures the stroke, displacement and position information of the lifter during the performance test; the top center of the bottom frame is movable with a force measurement component and a weight component. The utility model can complete various test items including the performance and durability of the electric glass lifter on one test device.
Description
技术领域 technical field
本实用新型涉及一种汽车性能试验设备,具体涉及一种电动玻璃升降器性能与耐久性综合试验台。 The utility model relates to an automobile performance test equipment, in particular to a performance and durability comprehensive test bench for an electric glass lifter.
背景技术 Background technique
电动玻璃升降器是汽车车门的主要部件。电动玻璃升降器在产品设计阶段和生产过程中均需要对其进行性能和耐久性的检测。电动玻璃升降器的性能试验要求在台架上进行工作电压、电流特性、关闭力、升降速度、自锁性的测试。耐久性试验则要求在实际车门上进行耐久性能测试。 Electric window regulators are a major component of car doors. Electric glass lifters need to be tested for performance and durability during the product design stage and production process. The performance test of the electric glass regulator requires testing of the working voltage, current characteristics, closing force, lifting speed, and self-locking performance on the bench. The durability test requires the durability performance test on the actual car door.
现有的电动玻璃升降器试验台架不能同时满足多种性能以及耐久性试验的需要;如性能试验台无法安装实际车门,不能进行耐久性试验以及模拟实车环境试验。 The existing electric window regulator test bench cannot meet the needs of multiple performance and durability tests at the same time; for example, the performance test bench cannot be installed with actual car doors, and cannot be used for durability tests and simulated real vehicle environment tests.
发明内容 Contents of the invention
本实用新型所要解决的技术问题是提供一种电动玻璃升降器性能与耐久性综合试验台,它可以对电动玻璃升降器进行多种不同试验项目的检测,有效降低试验设备的成本。 The technical problem to be solved by the utility model is to provide a comprehensive test bench for the performance and durability of the electric window regulator, which can detect various test items for the electric window regulator, and effectively reduce the cost of the test equipment.
为解决上述技术问题,本实用新型电动玻璃升降器性能与耐久性综合试验台的技术解决方案为: In order to solve the above technical problems, the technical solution of the utility model electric window lifter performance and durability comprehensive test bench is as follows:
包括底架1、两组立架5、两根定位横梁2,两组立架5活动设置于底架1的两边,两组立架5之间活动设置有上下两根定位横梁2,两根定位横梁2之间活动设置有多根竖梁21;位于上方的定位横梁2上设置有位移测量组件7,位移测量组件7能够沿定位横梁2滑动;所述位移测量组件7包括位移传感器71、位移传感器滑动座72、锁定螺钉73,位移传感器71固定设置于位移传感器滑动座72上,位移传感器滑动座72的底部设置有锁定螺钉73;位移传感器滑动座72活动设置于所述上方的定位横梁2上,位移传感器滑动座72能够沿定位横梁2左右移动,并通过旋动锁定螺钉73将其固定在所述定位横梁2的指定位置;位移传感器71在性能试验时测量升降器行程、位移、位置信息;底架1的顶部中央活动设置有力测量组件4和砝码组件3。
It includes a
进一步,所述底架1包括底梁11,底梁11的两侧分别连接横向T型槽板13,底梁11的中央设置垂向T型槽板12;所述立架5通过横向T型槽板13活动连接底架1;所述力测量组件4和砝码组件3分别通过垂向T型槽板12连接底架1。
Further, the
进一步,所述立架5包括立柱52、驱动电机53、丝杠54、横梁定位块55,立柱52的底部活动设置于底架1的横向T型槽板13内;立柱52的内侧活动设置有上下两个横梁定位块55,立架5通过横梁定位块55活动连接定位横梁2的一端;横梁定位块55能够沿立柱52上下移动,带动定位横梁2沿立架5上下移动;两个横梁定位块55分别通过旋向相反的螺纹连接丝杠54,丝杠54的顶部设置驱动电机53;当驱动电机53驱动丝杠54旋转时,丝杠54带动两个横梁定位块55分别沿立柱52上下反向运动,从而调节两根定位横梁2之间的间距。
Further, the
进一步,所述砝码组件3包括滑动座36、砝码32、升降气缸34、导杆33,滑动座36的顶部设置有升降气缸34,升降气缸34的活塞杆顶住砝码32的底部,砝码32滑套在导杆33上;在升降气缸34的驱动下,砝码32能够沿导杆33上下滑动;砝码32的顶部固定设置有吊环螺钉31;滑动座36通过底部的滑键活动连接垂向T型槽板12,实现砝码组件3与底架1的活动连接;滑动座36底部设置有滚轮35;砝码组件3能够通过滚轮35沿纵向T形槽板12在底架1上前后移动。
Further, the
在进行升降器自锁性测试试验中,将所述砝码组件3移动到被测升降器6的玻璃托架61正下方,启动升降气缸34将砝码32顶起,然后将钢丝绳37穿过吊环螺钉31的孔中,两端分别连接到玻璃托架61上,位移传感器71的拉绳连接到玻璃托架61上,通过位移传感器71测得玻璃托架61的位移;升降气缸34的活塞杆回退,砝码32通过钢丝绳37将自身重力传递到玻璃托架61上,位移传感器71测得玻璃托架61受到下拉力后的下降量,从而获得升降器的自锁性能。
In the self-locking test of the lifter, the
进一步,所述力测量组件4包括力传感器42、力传感器固定座43、力传感器吊环螺钉41,力传感器42的顶部连接力传感器吊环螺钉41,力传感器42的底部与力传感器固定座43铰接;力传感器42测量升降器的关闭力;力传感器固定座43的底部活动连接垂向T型槽板12,力传感器固定座43能够沿纵向T型槽板12前后移动。
Further, the
在进行升降器关闭力测量试验的时候,将所述力测量组件4移动到被测升降器6的玻璃托架61正下方,将钢丝绳45穿过力传感器吊环螺钉41的孔中,两端分别连接到升降器6的玻璃托架61上;启动被测升降器6使玻璃托架61上升,玻璃托架61通过钢丝绳45将关闭力传递到力传感器42上,通过读取力传感器42的测量值即可获得被测升降器6的关闭力。
When performing the lifter closing force measurement test, the
进一步,所述两根定位横梁2中的一根定位横梁2的一侧设置有止点探测组件9;止点探测组件9包括立杆93、上止点感应器91、下止点感应器92,立杆93上活动设置有上止点感应器91、下止点感应器92,上止点感应器91、下止点感应器92能够沿立杆93上下移动;立杆93固定设置于底架1上;上止点感应器91判断玻璃是否上升到上止点,下止点感应器92判断玻璃是否下降到下止点。
Further, one side of one of the two
进一步,所述底架1上设置有水冷组件10,水冷组件10包括水泵101、水盆103、集水槽104、水管102,水泵101设置于水盆103内,水泵101的出水口连接水管102;水盆103的两侧分别连接集水槽104;将水管102的出口对准被测升降器6的电机,启动水泵101,水盆103内的冷却水通过水泵101泵出,经过水管102喷向被测升降器6的电机外壳后,经集水槽104收集回到水盆103形成冷却循环。
Further, the
所述上止点感应器91、下止点感应器92、力传感器42、位移传感器71分别电连接电控部分的可编程逻辑控制器,可编程逻辑控制器分别电连接电机正反转控制电路、升降器电机电压传感器、升降器电机电流传感器,电机正反转控制电路与升降器电机电连接;上止点感应器91、下止点感应器92、力传感器42、位移传感器71将信号输入可编程逻辑控制器,并通过电机正反转控制电路控制升降器电机的转动方向,从而控制玻璃的上升或者下降;升降器电机电压传感器用于测量加到升降器电机上的电压值,升降器电机电流传感器用于测量通过升降器电机的电流值。
The top
本实用新型可以达到的技术效果是: The technical effect that the utility model can reach is:
本实用新型能够在一台试验设备上完成包括电动玻璃升降器的性能和耐久性的多种试验项目。 The utility model can complete various test items including the performance and durability of the electric glass lifter on one test device.
附图说明 Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细的说明: Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail:
图1是本实用新型电动玻璃升降器性能与耐久性综合试验台的结构示意图; Fig. 1 is the structure schematic diagram of the performance and durability comprehensive test bench of electric window lifter of the present utility model;
图2是本实用新型的底架的结构示意图; Fig. 2 is the structural representation of the chassis of the present utility model;
图3是本实用新型的砝码组件的结构示意图; Fig. 3 is a schematic structural view of the weight assembly of the present invention;
图4是本实用新型的力测量组件的结构示意图; Fig. 4 is a schematic structural view of the force measuring assembly of the present utility model;
图5是本实用新型的立架的结构示意图; Fig. 5 is the structural representation of the stand of the present utility model;
图6是本实用新型的位移测量组件的结构示意图; Fig. 6 is a schematic structural view of the displacement measurement assembly of the present invention;
图7是采用本实用新型进行升降器关闭力测量试验的示意图; Fig. 7 is a schematic diagram of a lifter closing force measurement test using the utility model;
图8是采用本实用新型进行升降器自锁性试验的示意图; Fig. 8 is the schematic diagram that adopts the utility model to carry out the self-locking test of lifter;
图9是采用本实用新型进行升降器实车门耐久性试验的示意图; Fig. 9 is a schematic diagram of carrying out the durability test of the real car door of the lifter by using the utility model;
图10是本实用新型的控制系统的原理图。 Fig. 10 is a schematic diagram of the control system of the present invention.
图中附图标记说明: Explanation of the reference signs in the figure:
1为底架, 11为底梁, 1 is the bottom frame, 11 is the bottom beam,
12为垂向T型槽板, 13为横向T型槽板, 12 is a vertical T-slot plate, 13 is a horizontal T-slot plate,
14为地脚, 15为万向轮, 14 is the ground foot, 15 is the universal wheel,
2为定位横梁, 21为竖梁, 2 is a positioning beam, 21 is a vertical beam,
3为砝码组件, 31为吊环螺钉, 3 is a weight assembly, 31 is an eyebolt screw,
32为砝码, 33为导杆, 32 is a weight, 33 is a guide rod,
34为升降气缸, 35为滚轮, 34 is a lifting cylinder, 35 is a roller,
36为滑动座, 36 is a sliding seat,
4为力测量组件, 41为力传感器吊环螺钉, 4 is the force measurement component, 41 is the force sensor eyebolt,
42为力传感器, 43为力传感器固定座, 42 is a force sensor, 43 is a force sensor holder,
37、45为钢丝绳, 37 and 45 are wire ropes,
5为立架, 51为立架安装板, 5 is a stand, 51 is a stand mounting plate,
52为立柱, 53为驱动电机, 52 is a column, 53 is a drive motor,
54为丝杠, 55为横梁定位块, 54 is a leading screw, 55 is a beam positioning block,
6为被测电动玻璃升降器, 61为玻璃托架, 6 is the tested electric glass regulator, 61 is the glass bracket,
7为位移测量组件, 71为位移传感器, 7 is a displacement measurement component, 71 is a displacement sensor,
72为位移传感器滑动座, 73为锁定螺钉, 72 is a displacement sensor sliding seat, 73 is a locking screw,
8为实车门, 8 is the real car door,
9为止点探测组件, 91为上止点感应器, 9 dead point detection components, 91 is the top dead point sensor,
92为下止点感应器, 93为立杆, 92 is the bottom dead center sensor, 93 is the pole,
10为水冷组件, 101为水泵, 10 is a water cooling component, 101 is a water pump,
102为水管, 103为水盆, 102 is a water pipe, 103 is a water basin,
104为集水槽。 104 is a sump.
具体实施方式 Detailed ways
下面结合具体实施例对本实用新型作详细说明,本实施例在以本实用新型技术方案为前提下进行实施,给出了详细的实施方式和具体操作过程,但本实用新型的保护范围并不限于下述实施例,提供实施例只是为了更充分和完全地说明本实用新型的实施方式。 Below in conjunction with specific embodiment, the utility model is described in detail, and the present embodiment implements under the premise of the technical solution of the utility model, and provides detailed implementation and specific operation process, but the protection scope of the utility model is not limited to The following examples provide examples only to more fully and completely illustrate the implementation of the present utility model.
如图1所示,本实用新型电动玻璃升降器性能与耐久性综合试验台,包括底架1、定位横梁2、砝码组件3、力测量组件4、立架5、位移测量组件7、止点探测组件9、水冷组件10;
As shown in Figure 1, the performance and durability comprehensive test bench of the electric glass regulator of the present invention includes a
两组立架5活动设置于底架1的两边,立架5能够沿底架1的两边左右滑动;两组立架5之间设置有上下两根定位横梁2,定位横梁2能够沿立架5上下移动;两根定位横梁2之间竖直设置有多根竖梁21,竖梁21的两端分别通过可拆装方式与上下两根定位横梁2连接;
Two sets of
定位横梁2上设置有多个腰形槽孔,竖梁21通过腰形槽孔与定位横梁2固定连接;
The
竖梁21上设置有多个定位用腰形槽孔,被测电动玻璃升降器6通过自身的安装孔位用螺钉固定在定位横梁2或竖梁21上;
The
定位横梁2上设置有位移测量组件7,位移测量组件7能够沿定位横梁2滑动,并固定在定位横梁2的指定位置上;
The
底架1的顶部中央设置有力测量组件4和砝码组件3;力测量组件4和砝码组件3能够沿底架1前后移动。
A
如图2所示,底架1包括底梁11,底梁11的两侧分别连接横向T型槽板13,底梁11的中央设置垂向T型槽板12;底梁11的底部设置有地脚14、万向轮15;
As shown in Figure 2,
立架5通过横向T型槽板13活动连接底架1。
The
底架1作为其他组件安装的基础,底架1可通过万向轮15自由移动位置,并可通过地脚14支撑在地面上。
The
如图3所示,砝码组件3包括滑动座36、砝码32、升降气缸34、导杆33,滑动座36的顶部设置有升降气缸34,升降气缸34的活塞杆顶住砝码32的底部,砝码32滑套在导杆33上,导杆33与滑动座36固定连接;在升降气缸34的驱动下,砝码32能够沿导杆33上下滑动;砝码32的顶部固定设置有吊环螺钉31;
As shown in Figure 3,
升降气缸34的缸体下部与滑动座36连接;
The lower part of the cylinder body of the lifting
滑动座36底部的滑键插入纵向T形槽板12的槽内进行导向;
The feather key at the bottom of the sliding
滑动座36底部设置有滚轮35;砝码组件3通过滚轮35沿纵向T形槽板12在底架1上前后滑动;
Rollers 35 are provided at the bottom of the sliding
在升降器自锁性试验中,砝码组件3通过自身重力为升降器6提供下拉力,当升降气缸34将砝码32顶起后,方便用钢丝绳37对升降器6与砝码32连接;当升降气缸34的活塞杆缩回后,砝码32通过钢丝绳37将自重传递给升降器6。
In the self-locking test of the lifter, the
如图4所示,力测量组件4包括力传感器42、力传感器固定座43、力传感器吊环螺钉41,力传感器42的顶部连接力传感器吊环螺钉41,力传感器42的底部与力传感器固定座43铰接;
As shown in Figure 4,
力传感器固定座43能够沿纵向T型槽板12前后移动,并通过螺钉固定在纵向T型槽板12上;
The force
在进行升降器关闭力测量试验的时候,升降器6的玻璃托架61带动钢丝绳45继而拉动力传感器42,通过读取力传感器42的测量值即可获得升降器6的关闭力。
When performing the lifter closing force measurement test, the
如图5所示,立架5包括立架安装板51、立柱52、驱动电机53、丝杠54、横梁定位块55,立柱52的底部设置立架安装板51,立架安装板51活动设置于横向T型槽板13内,立架安装板51能够沿横向T型槽板13左右水平滑动;立架5通过立架安装板51与底架1活动连接;
As shown in Figure 5, the
立柱52的内侧活动设置有上下两个横梁定位块55,立架5通过横梁定位块55连接定位横梁2的一端;
The inner side of the
两个横梁定位块55通过螺纹连接丝杠54,丝杠54的顶部连接驱动电机53;
The two beam positioning blocks 55 are threadedly connected to the
丝杠54的上部螺纹与下部螺纹的旋向相反,两个横梁定位块55分别套旋于丝杠54相反的螺纹上;
The upper thread of the
当驱动电机53旋转时,由于丝杠54上的两段螺纹旋向相反,两个横梁定位块55向相反方向移动,从而扩大或者缩小两者之间距离,继而调节定位横梁2之间的间距;定位横梁2与竖梁22的不同位置组合能够方便将被测升降器6固定在其上。
When the driving
如图6所示,位移测量组件7包括位移传感器71、位移传感器滑动座72、锁定螺钉73,位移传感器71固定设置于位移传感器滑动座72上,位移传感器滑动座72的底部设置有锁定螺钉73;
As shown in Figure 6, the displacement measurement assembly 7 includes a
位移传感器滑动座72活动设置于定位横梁2上,位移传感器滑动座72能够沿定位横梁2左右移动,并通过旋动锁定螺钉73将其固定在定位横梁2的指定位置。
The displacement
测量时,将位移传感器71的测量端连接到升降器6的玻璃托架61上,当玻璃托架61上下运动时,位移传感器71的测量端也随之运动,从而测得玻璃托架61的位移值。
During measurement, the measuring end of
如图7所示,当进行升降器关闭力测试的时候,将力测量组件4移动到被测升降器6的玻璃托架61正下方,将钢丝绳45穿过力传感器吊环螺钉41的孔中,两端分别连接到升降器6的玻璃托架61上;启动被测升降器6使玻璃托架61上升,玻璃托架61即通过钢丝绳45将关闭力传递到力传感器42上,通过采集力传感器42的信号即可获得升降器关闭力。
As shown in Figure 7, when performing the lifter closing force test, the
如图8所示,当进行升降器自锁性测试的时候,将砝码组件3移动到被测升降器6的玻璃托架61正下方,启动升降气缸34将砝码32顶起,然后将钢丝绳37穿过吊环螺钉31的孔中,两端分别连接到玻璃托架61上,位移传感器71的拉绳连接到玻璃托架61上,通过位移传感器71测得玻璃托架61的位移;释放升降气缸34,升降气缸34的活塞杆回退以后,砝码32悬垂并将自身重力传递到玻璃托架61上,位移传感器71测得玻璃托架61受到下拉力后的下降量,从而获得升降器的自锁性能。
As shown in Figure 8, when performing the self-locking test of the lifter, the
如图9所示,止点探测组件9包括立杆93、上止点感应器91、下止点感应器92,立杆93上活动设置有上止点感应器91、下止点感应器92,上止点感应器91、下止点感应器92能够沿立杆93上下移动;立杆93固定设置于底架1上。
As shown in Figure 9, the dead
水冷组件10包括水泵101、水盆103、集水槽104、水管102,水泵101设置于水盆103内,水泵101的出水口连接水管102;水盆103的两侧分别连接集水槽104。
The
当进行实车门耐久试验时,通过驱动电机53调节两个横梁定位块55之间的距离,使两个横梁定位块55的间距与实车门8铰链间距相等;通过连接横梁定位块55与实车门8的铰链,将实车门8通过横梁定位块55固定到试验台上;
When carrying out the durability test of the real car door, the distance between the two crossbeam positioning blocks 55 is adjusted by the driving
调整止点探测组件9的上止点感应器91、下止点感应器92,使上、下止点感应器91、92能够检测到玻璃的上下止点位置;
Adjust the top
将水管102的出口对准被测升降器6的电机,启动水泵101,水盆103内的冷却水通过水泵101泵出,经过水管102喷向被测升降器6的电机外壳后,经集水槽104收集回到水盆103形成冷却循环。
Align the outlet of the
如图10所示,电控部分包括PLC(可编程逻辑控制器),PLC作为电控部分的主控制器,PLC分别电连接上止点感应器91、下止点感应器92、力传感器42、位移传感器71、电机正反转控制电路、升降器电机电压传感器、升降器电机电流传感器,升降器电机与电机正反转控制电路电连接。
As shown in Figure 10, the electric control part includes a PLC (programmable logic controller), the PLC is the main controller of the electric control part, and the PLC is electrically connected to the top
电控部分的工作原理是,PLC采集各传感器信号并通过升降器电机正反转控制电路控制升降器电机的转动方向,从而控制玻璃的上升或者下降; The working principle of the electronic control part is that the PLC collects the signals of each sensor and controls the rotation direction of the lifter motor through the forward and reverse control circuit of the lifter motor, thereby controlling the rise or fall of the glass;
上止点感应器91判断玻璃是否上升到上止点,下止点感应器92判断玻璃是否下降到下止点,力传感器42测量升降器的关闭力,位移传感器71在性能试验时测量升降器行程、位移、位置信息,电机正反转控制电路根据PLC的控制信号决定通向升降器电机的电流方向从而确定升降器电机的转向,升降器电机电压传感器用于测量加到升降器电机上的电压值,升降器电机电流传感器用于测量通过升降器电机的电流值。
The top
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102539165A (en) * | 2012-02-21 | 2012-07-04 | 浙江大学台州研究院 | Comprehensive test bed of performances and durability of power-driven window glass lifter |
CN104062053A (en) * | 2014-05-30 | 2014-09-24 | 芜湖莫森泰克汽车科技有限公司 | Tool for detecting closing force of glass elevator |
CN105510046A (en) * | 2014-09-23 | 2016-04-20 | 上汽通用五菱汽车股份有限公司 | Rope sheave type car door glass lifting force test device |
CN113375920A (en) * | 2021-06-10 | 2021-09-10 | 芜湖莫森泰克汽车科技股份有限公司 | Device for detecting performance of sliding rail of automobile glass lifter |
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2012
- 2012-02-21 CN CN 201220055560 patent/CN202442871U/en not_active Expired - Lifetime
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102539165A (en) * | 2012-02-21 | 2012-07-04 | 浙江大学台州研究院 | Comprehensive test bed of performances and durability of power-driven window glass lifter |
CN102539165B (en) * | 2012-02-21 | 2013-12-25 | 浙江大学台州研究院 | Comprehensive test bed of performances and durability of power-driven window glass lifter |
CN104062053A (en) * | 2014-05-30 | 2014-09-24 | 芜湖莫森泰克汽车科技有限公司 | Tool for detecting closing force of glass elevator |
CN105510046A (en) * | 2014-09-23 | 2016-04-20 | 上汽通用五菱汽车股份有限公司 | Rope sheave type car door glass lifting force test device |
CN113375920A (en) * | 2021-06-10 | 2021-09-10 | 芜湖莫森泰克汽车科技股份有限公司 | Device for detecting performance of sliding rail of automobile glass lifter |
CN113375920B (en) * | 2021-06-10 | 2022-08-19 | 芜湖莫森泰克汽车科技股份有限公司 | Device for detecting performance of sliding rail of automobile glass lifter |
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