CN202411292U - Movable automatic reinforcing steel bar shearing and collecting machine - Google Patents
Movable automatic reinforcing steel bar shearing and collecting machine Download PDFInfo
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- CN202411292U CN202411292U CN2012200212726U CN201220021272U CN202411292U CN 202411292 U CN202411292 U CN 202411292U CN 2012200212726 U CN2012200212726 U CN 2012200212726U CN 201220021272 U CN201220021272 U CN 201220021272U CN 202411292 U CN202411292 U CN 202411292U
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Abstract
Description
技术领域 technical field
本实用新型涉及的是一种钢筋剪切和收集机器,特别涉及的是一种移动式钢筋自动剪切收集机。The utility model relates to a steel bar cutting and collecting machine, in particular to a mobile automatic steel bar cutting and collecting machine.
背景技术 Background technique
目前,现有技术的钢筋剪切机是按照设计尺寸的要求将钢筋剪切成为一定尺寸的设备。现有技术钢筋剪切机的结构包括:机架;固定在机架上的固定切刀、位于固定切刀上方的移动切刀;驱动移动切刀往复移动的驱动机构。上述钢筋剪切装置固定设置在钢筋输送装置中,由定尺装置确定尺寸后反馈到数控系统,数控系统控制切刀实施剪切;再由固定在钢筋剪切装置一侧的钢筋收集装置收集钢筋。At present, the steel bar shearing machine in the prior art is a device for cutting steel bars into a certain size according to the requirements of the design size. The structure of the existing steel bar shearing machine comprises: a frame; a fixed cutter fixed on the frame, a movable cutter positioned above the fixed cutter; and a driving mechanism for driving the movable cutter to reciprocate. The above-mentioned steel bar shearing device is fixedly installed in the steel bar conveying device, the size is determined by the sizing device and fed back to the numerical control system, and the numerical control system controls the cutter to implement cutting; then the steel bar collecting device fixed on one side of the steel bar shearing device collects the steel bars .
上述现有技术的钢筋剪切、收集过程存在如下缺陷:所述钢筋剪切装置、定尺装置、钢筋输送装置、钢筋收集装置之间均固定设置,相互分离;当剪切不同规格钢筋时,需要将不同规格钢筋移动到钢筋剪切装置、定尺装置、钢筋输送装置、钢筋收集装置上实施定尺剪切、手动存放。钢筋剪切、收集过程存在连续生产性差、劳动强度大、费工费时、产品质量和生产效率低的缺陷。The steel bar shearing and collecting process of the above-mentioned prior art has the following defects: the steel bar shearing device, the sizing device, the steel bar conveying device, and the steel bar collecting device are all fixedly arranged and separated from each other; when cutting steel bars of different specifications, It is necessary to move the steel bars of different specifications to the steel bar shearing device, the sizing device, the steel bar conveying device, and the steel bar collecting device for cutting to length and manual storage. The steel bar shearing and collecting process has the defects of poor continuous productivity, high labor intensity, labor and time-consuming, low product quality and low production efficiency.
发明内容 Contents of the invention
本实用新型的目的在于克服上述技术的不足,提供一种将剪切装置、定尺装置、钢筋输送装置、钢筋收集装置集中在一台能移动的装置上,能方便移动到不同规格的钢筋储料区,对钢筋实施输送、定尺剪切、钢筋收集,连续生产,效率高,劳动强度小,节省工时的移动式钢筋自动剪切收集机。The purpose of this utility model is to overcome the deficiencies of the above-mentioned technologies, and to provide a device that integrates the shearing device, the sizing device, the steel bar conveying device, and the steel bar collecting device on one movable device, which can be easily moved to steel bar storage of different specifications. In the material area, the steel bars are transported, cut to length, and steel bars are collected. Continuous production, high efficiency, low labor intensity, and time-saving mobile steel bar automatic shearing and collecting machines.
解决上述技术问题的技术方案是:一种移动式钢筋自动剪切收集机,所述移动式钢筋自动剪切收集机包括:轨道;沿轨道移动的移动机架,在沿钢筋输入轴线方向的移动机架上依次设置有钢筋导入机构、钢筋剪切机构和钢筋输送定尺机构;在所述钢筋输送定尺机构下方设置有钢筋的收集装置。The technical solution for solving the above-mentioned technical problems is: a mobile automatic shearing and collecting machine for steel bars. The mobile automatic shearing and collecting machine for steel bars includes: a track; a mobile frame that moves along the track; A reinforcement introducing mechanism, a reinforcement shearing mechanism and a reinforcement conveying and measuring mechanism are sequentially arranged on the frame; a reinforcement collecting device is arranged below the reinforcing and conveying and measuring mechanism.
本实用新型有益效果是:本实用新型克服现有技术的缺陷,本实用新型移动地设置在不同规格钢筋储料区附近,本实用新型能在一个移动的装置上完成钢筋的导入、定尺剪切、卸料、翻转和钢筋导出全部工序,节省了现有技术中为在相距一定距离的设备上的搬运工序和运输工具,消除原工序所占用的空间和诸多的中间环节。本实用新型具有结构简单、紧凑,操作容易,工作效率高省工省时,维修方便,节能环保,故障率低的优点。The beneficial effects of the utility model are: the utility model overcomes the defects of the prior art, the utility model is mobilely arranged near the storage areas of steel bars of different specifications, and the utility model can complete the introduction of the steel bars and the cut-to-length cutting of the steel bars on a mobile device. The whole process of cutting, unloading, turning over and exporting steel bars saves the handling process and transportation tools on the equipment at a certain distance in the prior art, and eliminates the space occupied by the original process and many intermediate links. The utility model has the advantages of simple and compact structure, easy operation, high working efficiency, labor and time saving, convenient maintenance, energy saving and environmental protection, and low failure rate.
附图说明 Description of drawings
图1是本实用新型主视图;Fig. 1 is a front view of the utility model;
图2是图1中的A-A剖视图;Fig. 2 is A-A sectional view among Fig. 1;
图3是图1中的B-B剖视图;Fig. 3 is a B-B sectional view among Fig. 1;
图4是图1中的C-C剖视图;Fig. 4 is a C-C sectional view among Fig. 1;
图5显示图2中有多个收料空间结构示意图。Fig. 5 shows a schematic structural diagram of multiple receiving spaces in Fig. 2 .
《附图中序号说明》"Description of Serial Numbers in the Attached Drawings"
1:钢筋;2:钢筋储料区;3:移动机架;3a:定尺支架;10:钢筋导入机构;11:牵引辊;20:钢筋剪切机构;22:主油缸;23:上刀片;24:下刀片;30:钢筋导出机构;31:导出动力源;32:导出链条;33:导出辊道;34:导出链轮;40:钢筋输送定尺机构;41:定尺板;42:定尺链条;43:伺服减速电机;44:定尺链轮;45:支臂;46:定尺铰轮;50:卸料机构;51:卸料缸;52:卸料活塞杆;53:托料板;60:翻转机构;61:翻转缸;62:翻转活塞杆;63:翻转杆;64:翻转链条;65:翻转板;66:翻转链轮;67:翻转杆支架;68:收料空间;70:移动驱动机构;71:滚轮;72:随动滚轮;73:电机;80:轨道。1: steel bar; 2: steel bar storage area; 3: mobile frame; 3a: fixed-length support; 10: steel bar introduction mechanism; 11: traction roller; 20: steel bar shearing mechanism; 22: main oil cylinder; 23: upper blade ;24: Lower blade; 30: Steel bar exporting mechanism; 31: Exporting power source; 32: Exporting chain; 33: Exporting roller table; 34: Exporting sprocket wheel; : fixed-length chain; 43: servo gear motor; 44: fixed-length sprocket; 45: support arm; 46: fixed-length hinge wheel; 50: unloading mechanism; 51: unloading cylinder; 52: unloading piston rod; 53 : supporting plate; 60: turning mechanism; 61: turning cylinder; 62: turning piston rod; 63: turning lever; 64: turning chain; 65: turning plate; 66: turning sprocket; 67: turning lever bracket; 68: Receiving space; 70: mobile driving mechanism; 71: roller; 72: follow-up roller; 73: motor; 80: track.
具体实施方式 Detailed ways
下面结合附图对本实用新型的实施例进一步详述。Embodiments of the utility model are described in further detail below in conjunction with the accompanying drawings.
图1是本实用新型主视图;图2是图1中的A-A剖视图;图3是图1中的B-B剖视图;图4是图1中的C-C剖视图。Fig. 1 is a front view of the utility model; Fig. 2 is a sectional view of A-A in Fig. 1; Fig. 3 is a sectional view of B-B in Fig. 1; Fig. 4 is a sectional view of C-C in Fig. 1 .
如图1、图2所示,本实用新型提供一种移动式钢筋自动剪切收集机,所述移动式钢筋自动剪切收集机包括:轨道80;沿轨道80移动的移动机架3;在沿钢筋1输入轴线方向的移动机架3上依次设置有钢筋导入机构10、钢筋剪切机构20和钢筋输送定尺机构40;在所述钢筋输送定尺机构40下方设置有钢筋1的收集装置。As shown in Fig. 1 and Fig. 2, the utility model provides a kind of mobile steel bar automatic shearing and collecting machine, and described mobile steel bar automatic shearing and collecting machine comprises:
所述移动机架3底部设置有沿轨道80移动的移动驱动机构70,所述移动驱动机构70包括:固定在移动机架3底部的电机73;电机73输出轴端的齿轮与滚轮71上的齿轮啮合,所述滚轮71铰接在移动机架3上并沿轨道80滚动;在滚轮71同一侧的轨道80上还有随动滚轮72,随动滚轮72铰接在移动机架3上并沿轨道80滚动。The bottom of the
所述钢筋导入机构10是设置在钢筋1上下两侧的多个牵引辊11;所述多个牵引辊11包括:设置在钢筋1下侧并连接动力源(图未视)的主动牵引辊;设置在钢筋1上侧并连接升降机构(图未视)的从动牵引辊,该从动牵引辊铰接在移动机架3上。The reinforcing
所述钢筋剪切机构20固定在移动机架3上,其结构包括:上刀片23、下刀片24;所述下刀片24固定在移动机架3上;所述上刀片23固定在主油缸22的活塞杆端部;所述主油缸22固定在移动机架3上。The steel
所述钢筋输送定尺机构40包括:定尺板41、定尺链条42、伺服减速电机43和定尺链轮44。所述定尺链轮44有两对分别设置在钢筋输送定尺机构40的左右两端,一对定尺链轮44铰接在移动机架3上,另一对定尺链轮44被支撑在移动机架3上并连接伺服减速电机43;所述两挂定尺链条42套装在两对定尺链轮44上,定尺链条42的两端分别固定在定尺板41的左右两端上带动定尺板41移动。The steel bar conveying and
所述定尺板41的前后两侧位置对称处凸出有支臂45和定尺铰轮46;所述支臂45的下部左右两侧分别连接定尺链条42的两端;所述定尺铰轮46铰接在定尺板41前后两侧并滚动在定尺支架3a上面,该定尺支架3a底部固定在移动机架3上。所述定尺铰轮46可以选用轴承。There are
所述收集装置包括:卸料机构50、翻转机构60和钢筋导出机构30。The collection device includes: a
所述卸料机构50位于钢筋剪切机构20和钢筋输送定尺机构40的下方,其结构包括:临接在钢筋输送定尺机构40的定尺板41底部的托料板53,托料板53一端铰接在移动机架(3)上;托料板53底部铰接在卸料缸51的卸料活塞杆52上,所述卸料缸51固定在移动机架3上;Described
所述翻转机构60位于卸料机构50一侧下方,其结构包括:翻转缸61、收料空间68;所述翻转缸61一端铰接在移动机架3上,其另一端的翻转活塞杆62铰接在翻转板65的一端;所述翻转板65另一端固定连接翻转链轮66;套装在翻转链轮66上的翻转链条64一端固定在翻转链轮66上,翻转链条64另一端固定在翻转杆63的一端;翻转杆63铰接在翻转杆支架67上,翻转杆63的另一端能活动的开闭其下面的收料空间68;所述翻转杆支架67位于相邻两个收料空间68之间,其底部固定在移动机架3上,翻转杆支架67上设置有导出辊道33贯穿的通孔;The
所述钢筋导出机构30设置在翻转机构60的收料空间68内,其结构包括:多个导出辊道33铰接在移动机架3上,多个导出辊道33一端分别装有导出链轮34;套装在导出链轮34上的导出链条32;驱动其中一个导出链轮34转动的导出动力源31。The steel
更具体地说,如图1所示,钢筋导入机构10是钢筋1的导入口,即接近钢筋储料区2;钢筋导入机构10的动作过程是:钢筋1由钢筋导入机构10的导入口送入到其下侧的主动牵引辊上,钢筋1上面的从动牵引辊在升降机构(图未视)的驱动下下降压紧钢筋1,连接主动牵引辊的动力源(图未视)驱动主动牵引辊转动随之带动钢筋1移动。More specifically, as shown in Figure 1 , the steel
上述钢筋1在钢筋导入机构10驱动下穿过钢筋剪切机构20的上刀片23和下刀片24之间的间隙后,钢筋1的端面顶到钢筋输送定尺机构40中已确定长度位置的定尺板41端面,钢筋剪切机构20在控制系统控制下实施剪切。After the above-mentioned
如图1、图2所示,钢筋输送定尺机构40中的伺服减速电机43输出端连接间隔设置的一对定尺链轮44,伺服减速电机43驱动一对定尺链轮44转动,定尺链条42牵引定尺板41移动到设定好的钢筋需定尺的位置,实现钢筋的定尺。As shown in Fig. 1 and Fig. 2, the output end of the
如图1、图2所示,钢筋1被钢筋剪切机构20剪切后,卸料机构50的卸料缸51在压力油的作用下,驱动卸料活塞杆52带动托料板53向下运动将其打开,钢筋1滑出进入处于打开状态翻转杆63下面的收料空间68内并落入导出辊道33上;卸料缸51在压力油的作用下,驱动卸料活塞杆52带动托料板53向上运动将其关闭回到原位,便完成一次卸料动作。As shown in Figures 1 and 2, after the
如图4、图5所示,翻转机构60可以设置多个收料空间68,相邻两个收料空间68之间用翻转杆支架67隔开,通过翻转杆63的开闭进入不同的收料空间68,便于收集不同规格的钢筋。进入不同收料空间68由翻转杆63的开闭进行控制,即,当翻转缸61在压力油的作用下,驱动翻转活塞杆62伸缩带动翻转板65转动,同时也带动翻转链轮66转动和翻转链条64移动;当翻转链条64的移动带动翻转杆63打开时,钢筋1便进入翻转杆63下面的收料空间68内;当翻转链条64的移动带动翻转杆63闭合时,钢筋1沿翻转杆63上面滑过进入与其相邻的收料空间68内。As shown in Fig. 4 and Fig. 5, the
所述钢筋导出机构30中的多个导出辊道33的转动是由导出动力源31驱动其中一个导出辊道33完成的,即,导出动力源31输出轴装有链轮,通过链条连接一个导出辊道33上的双联链轮中的一个链轮,双联链轮中的另一个链轮套装在导出链条32上;当导出动力源31驱动双联链轮中的一个链轮转动,能通过导出链条32带动多个导出辊道33转动。The rotation of a plurality of lead-out roller tables 33 in the described steel bar lead-
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102527885A (en) * | 2012-01-17 | 2012-07-04 | 建科机械(天津)股份有限公司 | Movable automatic steel bar shearing-collecting device |
| CN104325049A (en) * | 2014-12-01 | 2015-02-04 | 王星月 | Building reinforcing steel bar bending production line |
-
2012
- 2012-01-17 CN CN2012200212726U patent/CN202411292U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102527885A (en) * | 2012-01-17 | 2012-07-04 | 建科机械(天津)股份有限公司 | Movable automatic steel bar shearing-collecting device |
| CN102527885B (en) * | 2012-01-17 | 2014-08-20 | 建科机械(天津)股份有限公司 | Movable automatic steel bar shearing-collecting device |
| CN104325049A (en) * | 2014-12-01 | 2015-02-04 | 王星月 | Building reinforcing steel bar bending production line |
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