CN202401267U - 定型机烟气余热利用及湿式烟气静电处理系统 - Google Patents
定型机烟气余热利用及湿式烟气静电处理系统 Download PDFInfo
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- CN202401267U CN202401267U CN2011205224439U CN201120522443U CN202401267U CN 202401267 U CN202401267 U CN 202401267U CN 2011205224439 U CN2011205224439 U CN 2011205224439U CN 201120522443 U CN201120522443 U CN 201120522443U CN 202401267 U CN202401267 U CN 202401267U
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- flue gas
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- 239000003546 flue gas Substances 0.000 title claims abstract description 40
- UGFAIRIUMAVXCW-UHFFFAOYSA-N carbon monoxide Chemical compound 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- 239000002245 particle Substances 0.000 description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L sodium carbonate Chemical compound 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Abstract
本实用新型公开了一种定型机烟气余热利用及湿式烟气静电处理系统，其特征在于，它包括一余热回用装置，与定型机烘箱连接，内部结构由多条风槽组成一个热交换器；一喷淋雾化器，连接余热回用装置，第一道喷淋降温除烟尘的作用；一烟气静电净化器，与喷淋雾化器连通，其内设置有多目不锈钢过滤网和喷淋装置、多管不锈钢圆筒、多角高压静电发射针，在单元不锈钢圆筒的外面设置一个夹套，在夹套中通入循环冷却水；以及分别与烟气静电净化器和喷淋雾化器连接的油水分离器。本实用新型具有免清洗、永不堵塞、超高压静电电压的优点，不怕水汽、除烟、除油、除臭效果显著。
Description
定型机烟气余热利用及湿式烟气静电处理系统
技术领域
[0001] 本实用新型涉及定型机技术领域，更具体的说是涉及ー种定型机的烟气余热、静电处理系统。
背景技术
[0002] 定型机在生产过程中产生大量烟气，排放出来的烟气温度达到9(Tl60°C左右，且纺织品中附着的油质、蜡质及柔软剂、树脂等在高温条件下变为气态，含有粒状污染物(包括气溶胶、油雾)、有机物蒸汽，且所含油滴粒径大多小于I微米。这种废烟气既不环保，又浪费能源。定型机废气治理设备常见为水喷淋处理工艺，就是用水泵向圆筒状的浄化器内供水，经过筒内的喷嘴形成水雾，定型机的废气经排风机送入浄化器，烟气在筒内穿过水雾，这样烟气中的油烟尘就被水雾捕集，烟气得以净化。浄化器的回水将捕集到的油烟尘带入水箱进行油水尘分离。其缺点是：喷淋所产生的废水导致二次污染；如果设备产生质量问 题或调试运行不当，就会导致烘箱内漏水，影响织物的品质。
[0003]国内在定型机上使用的静电除油烟装置大多数为六角蜂巣式结构，容易堵塞，清洗很不方便，如果清洁、维护及保养不到位会影响除油烟效果；而且密封性不好，周边滴油现象相当严重，六角蜂巣式静电电压比较低，通常只有500(Γ20000伏特的高压电，烟气处理效果不尽理想。
发明内容
[0004] 本实用新型的目的就是为了解决现有技术之不足而提供的一种不仅具有免清洗、永不堵塞、超高压静电电压，而且不怕水汽、除烟、除油、除臭效果显著的定型机烟气余热利用及湿式烟气静电处理系统。
[0005] 本实用新型是采用如下技术解决方案来实现上述目的：ー种定型机烟气余热利用及湿式烟气静电处理系统，其特征在于，它包括一余热回用装置，与定型机连接，内部结构由多条风槽组成ー个热交換器，将吸热后的新鲜空气送入定型机烘箱内；一喷淋雾化器，连接余热回用装置，第一道喷淋降温除烟尘的作用；一烟气静电净化器，与喷淋雾化器连通，其内设置有多目不锈钢过滤网和喷淋装置、多管不锈钢圆筒、多角高压静电发射针，不锈钢过滤网隔除毛绒和细小颗粒杂质，喷淋装置将经过第一道降温除烟尘的烟气进一步喷淋降温，通过喷淋自动冲洗，不用人工清洁，自动排除油污，然后将烟气分布排列均匀地进入多管不锈钢圆筒中，穿过多角高压静电发射针，经过強大的静电网除烟、除臭后达标排放，在単元静电净化钢筒的外面设置ー个夹套，在夹套中通入循环冷却水，当高温高湿的废气经过静电浄化器，与外面的冷凝水发生热量交換，这样使气体的温度迅速下降，气体中的水汽在内壁冷凝，形成ー层水膜，而静电浄化器的夹套中水连续流过，高温气体经过静电处理时，持续冷凝形成水膜，从而保持集尘极洁净，同时由于水汽的冷凝吸附油滴，形成更大颗粒，便于从废气中去除，提高了静电设备的去除效率；一与分别与烟气静电浄化器和喷淋雾化器连接的油水分离器：油水分离器的作用主要是将经过喷淋雾化、冲洗油污过程集中的水和油分离；将水继续循环利用，另外将油污收集后回收利用；油水分离器还起到降温冷却水的作用，在循环使用的喷淋水中加入少量的纯碱混合均匀后，冲洗喷淋雾化油烟清洁的效果将会更好。[0006] 作为上述方案的进ー步说明：所述余热回用装置安装有自动消防和清洗系统，余热回用装置与定型机烘箱之间通过管道连接，管道内设置有抽风机。
[0007] 所述油水分离器包括壳体及其内设置的水箱，水箱入水ロ设置有浮球，水箱内装有10-25目的隔网，水箱的下部连接有排污管。
[0008] 所述油水分离器与喷淋雾化器和烟气静电净化器之间连接有由循环水泵和水管构成的用水循环系统。
[0009] 本实用新型采用上述技术解决方案所能达到的有益效果是：
[0010] 本实用新型采用由余热回用装置、喷淋雾化器、烟气静电净化器和油水分离器构成的处理系统，具有免清洗、永不堵塞、超高压静电电压，不怕水汽、除烟、除油、除臭效果显著，除油烟率可达80%〜90%以上。
附图说明
[0011] 图I为本实用新型的结构示意图；
[0012] 图2为本实用新型的烟气静电净化器结构示意图；
[0013] 图3为本实用新型的油水分离器结构示意图。
[0014] 附图标记说明：I、余热回用装置2、喷淋雾化器3、烟气静电净化器4、油水分离器5、定型机烘箱6、抽风机7、水箱8、隔网9、排污管10、循环水泵11、水管。
具体实施方式
[0015] 如图I-图3所示，本实用新型ー种定型机烟气余热利用及湿式烟气静电处理系统，整个系统分为：余热回用装置I、喷淋雾化器2、烟气静电净化器3和油水分离器4。余热回用装置I :内部结构由多条风槽组成ー个换热面积较大的热交換器，将吸热后的新鮮空气送入定型机烘箱5内，该装置安装有自动消防和清洗系统，余热回用装置I与定型机烘箱5之间通过管道连接，管道内设置有抽风机6。喷淋雾化器2 :与余热回用装置I连接，第一道喷淋降温除烟尘的作用，雾化喷淋，喷淋液滴小，其表面积大，使油烟与水蒸气充分接触、互相碰撞，使颗粒增大沉降，除去部分油烟颗粒。烟气静电净化器3 :连接喷淋雾化器2，将经过第一道降温除烟尘的烟气进一步喷淋降温，经过特制的多目不锈钢过滤网3-1隔除毛绒和细小颗粒杂质，不锈钢过滤网3-1为30目不锈钢网，通过喷淋自动冲洗，不用人工清洁，自动排除油污，然后将烟气分布排列均匀地进入多管不锈钢圆筒3-2中，穿过多角高压静电发射针，经过強大的静电网除烟、除臭后达标排放，在单元不锈钢圆筒的外面设置ー个夹套，在夹套中通入循环冷却水，当高温高湿的废气经过静电浄化器，与外面的冷凝水发生热量交換，这样使气体的温度迅速下降，气体中的水汽在内壁冷凝，形成ー层水膜，而静电浄化器的夹套中水连续流过，高温气体经过静电处理吋，持续冷凝形成水膜，从而保持集尘极洁净，同时由于水汽的冷凝吸附油滴，形成更大颗粒，便于从废气中去除，提高了静电设备的去除效率。油水分离器4 :分别与烟气静电浄化器3和喷淋雾化器2连接，油水分离器4包括壳体及其内设置的水箱7，水箱7入水ロ设置有浮球，水箱内装有10-25目的隔网8，水箱的下部连接有排污管9，油水分离器的作用主要是将经过喷淋雾化、冲洗油污过程集中的水和油分离；将水继续循环利用，另外将油污收集后回收利用；油水分离器还起到降温冷却水的作用，在循环使用的喷淋水中加入少量的纯碱混合均匀后，冲洗喷淋雾化油烟清洁的效果将会更好。油水分离器与喷淋雾化器和烟气静电净化器之间连接有由循环水泵10和水管11构成的用水循环系统，实现节约用水的目的。
[0016] 以上所述的仅是本实用新型的优选实施方式，应当指出，对于本领域的普通技术人员来说，在不脱离本实用新型创造构思的 前提下，还可以做出若干变形和改进，这些都属于本实用新型的保护范围。
Claims (5)
1. ー种定型机烟气余热利用及湿式烟气静电处理系统，其特征在于，它包括一余热回用装置，与定型机烘箱连接，内部结构由多条风槽组成ー个热交換器；一喷淋雾化器，连接余热回用装置，第一道喷淋降温除烟尘的作用；一烟气静电净化器，与喷淋雾化器连通，其内设置有多目不锈钢过滤网和喷淋装置、多管不锈钢圆筒、多角高压静电发射针，在单元不锈钢圆筒的外面设置ー个夹套，在夹套中通入循环冷却水；以及分别与烟气静电浄化器和喷淋雾化器连接的油水分离器。
2.根据权利要求I所述的定型机烟气余热利用及湿式烟气静电处理系统，其特征在于，所述余热回用装置安装有自动消防和清洗系统。
3.根据权利要求I所述的定型机烟气余热利用及湿式烟气静电处理系统，其特征在于，所述余热回用装置与定型机烘箱之间通过管道连接，管道内设置有抽风机。
4.根据权利要求I所述的定型机烟气余热利用及湿式烟气静电处理系统，其特征在于，油水分离器包括壳体及其内设置的水箱，水箱入水ロ设置有浮球，水箱内装有10-25目的隔网，水箱的下部连接有排污管。
5.根据权利要求I所述的定型机烟气余热利用及湿式烟气静电处理系统，其特征在于，所述油水分离器与喷淋雾化器和烟气静电净化器之间连接有由循环水泵和水管构成的用水循环系统。
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| CN102908855A (zh) * | 2012-10-26 | 2013-02-06 | 江苏海大印染机械有限公司 | 一种热定型机余热利用及废油蜡回收装置 |
| CN103623668A (zh) * | 2013-12-03 | 2014-03-12 | 湖州纳尼亚实业股份有限公司 | 一种多台组合斜管式定型机废气湿式静电净化装置 |
| CN105169863A (zh) * | 2015-08-17 | 2015-12-23 | 杭州科瑞特环境技术有限公司 | 一种染整行业定型机废气一体化处理装置及其工艺 |
| CN105289178A (zh) * | 2015-11-09 | 2016-02-03 | 长沙奥佳信息科技有限公司 | 一种环保型印染定型机废气净化治理装置 |
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| CN102908855A (zh) * | 2012-10-26 | 2013-02-06 | 江苏海大印染机械有限公司 | 一种热定型机余热利用及废油蜡回收装置 |
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| CN105999929A (zh) * | 2016-07-25 | 2016-10-12 | 苏州巨联环保科研有限公司 | 一种废气处理系统 |
| CN106994390A (zh) * | 2017-05-24 | 2017-08-01 | 威洁（石狮）中水回用技术有限公司 | 自洁式静电除油装置与高温含油废气处理系统及方法 |
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