CN202399512U - Thermal forming die - Google Patents
Thermal forming die Download PDFInfo
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- CN202399512U CN202399512U CN2011205674360U CN201120567436U CN202399512U CN 202399512 U CN202399512 U CN 202399512U CN 2011205674360 U CN2011205674360 U CN 2011205674360U CN 201120567436 U CN201120567436 U CN 201120567436U CN 202399512 U CN202399512 U CN 202399512U
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- 238000003825 pressing Methods 0.000 claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 14
- 230000000295 complement effect Effects 0.000 claims 1
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000009434 installation Methods 0.000 abstract description 3
- 238000003856 thermoforming Methods 0.000 description 8
- 239000011230 binding agent Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 3
- 239000012528 membrane Substances 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及一种热成型模具,尤其涉及一种可以实现快速定位并安装使用的热成型模具。 The utility model relates to a thermoforming mold, in particular to a thermoforming mold which can realize rapid positioning and installation and use. the
背景技术 Background technique
随着经济的发展,模具工业也得到快速发展,各种模具是大批量制造各种工业产品所广泛应用的工业设备。模具的种类繁多,成形多样,其主要特点是,每一套模具都需要进行一次涉及设计,模具涉及设计的好坏直接影响其产品的好坏。随着手机和POS机市场的发展,越来越多的导光板或者电路板产品都需要不同形状的KEY型来避开LED 或其他突起的结构,针对这类产品价格较低,批量较大的特点,行业上一般采用标准厚度的PC或TPE板料,通过热成型的工艺来成型产品需要的各种形状。生产企业需要一种相对成本较低、生产效率高成型模具来实现这种热成型工艺的需求。 With the development of the economy, the mold industry has also developed rapidly. Various molds are industrial equipment widely used in the mass production of various industrial products. There are many types of molds and various shapes. The main feature is that each set of molds needs to be designed once, and the quality of the mold design directly affects the quality of its products. With the development of the mobile phone and POS machine market, more and more light guide plates or circuit board products require different shapes of KEY type to avoid LED or other protruding structures. Features, the industry generally uses PC or TPE sheets of standard thickness to form various shapes required by the product through a thermoforming process. Manufacturers need a relatively low-cost, high-efficiency molding die to meet the needs of this thermoforming process. the
发明内容 Contents of the invention
本实用新型提供一种热成型模具,可以实现快速定位并装夹在成型机台上,充分实现模架的标准化,针对每一个具体的项目,只需设计内模部分,极大的缩短了制模的周期和制模的成本,提高生产率,解决了上述问题。 The utility model provides a thermoforming mold, which can be quickly positioned and clamped on the molding machine, fully realizes the standardization of the mold base, and only needs to design the inner mold part for each specific project, which greatly shortens the production time. The cycle of the mold and the cost of the mold making are improved, and the productivity is improved to solve the above problems.
本实用新型采用以下技术方案来实现:一种热成型模具,包括上模和下模;所述上模包括上模架和上内模,所述下模包括下模架和下内模,所述上模架和下模架都具有一腔体,所述上内模和下内模以活动方式分别嵌于对应的腔体内,其特征在于,所述上模架和下模架的腔体周边设有导向机构,上内模和下内模分别通过导向机构与上模架和下模架实现活动连接,上内模的下端面和下内模的上端面相匹配且位置相对应。 The utility model is realized by adopting the following technical proposals: a thermoforming mold includes an upper mold and a lower mold; the upper mold includes an upper mold frame and an upper inner mold, and the lower mold includes a lower mold frame and a lower inner mold. Both the upper mold base and the lower mold base have a cavity, and the upper inner mold and the lower inner mold are respectively embedded in the corresponding cavities in a movable manner. It is characterized in that the cavities of the upper mold base and the lower mold base The periphery is provided with a guide mechanism, and the upper inner mold and the lower inner mold are respectively movably connected with the upper mold frame and the lower mold frame through the guide mechanism, and the lower end surface of the upper inner mold matches and corresponds to the upper end surface of the lower inner mold.
优选的,所述导向机构为导槽导条的结构。 Preferably, the guide mechanism is a structure of a guide groove and a guide bar.
进一步的,所述导向机构为在上模架和下模架的腔体的周边设有T型的导槽,在上内模和下内模对应的边上设有与导槽匹配的导条。 Further, the guide mechanism is provided with a T-shaped guide groove on the periphery of the cavity of the upper mold base and the lower mold base, and a guide bar matching the guide groove is provided on the corresponding side of the upper inner mold and the lower inner mold. .
优选的,还包括精定位块和导正槽,所述精定位块设在上模架和下模架上的腔体底部,所述导正槽设在上内模的上端面、下内模的下端面上,所述导正槽的槽底位置与精定位块相吻合,两者实现滑动配合。 Preferably, it also includes a fine positioning block and a guiding groove, the fine positioning block is arranged on the bottom of the cavity on the upper mold base and the lower mold base, and the described guiding groove is arranged on the upper end surface of the upper inner mold and the lower inner mold. On the lower end face of the guide groove, the position of the groove bottom of the guide groove coincides with the fine positioning block, and the two realize a sliding fit.
优选的,还包括挡块组件,所述挡块组件的一端设置在上模架和下模架与导向机构方向垂直的腔体出口处的端面上。 Preferably, a block assembly is further included, and one end of the block assembly is arranged on the end surfaces of the cavity outlets of the upper mold frame and the lower mold frame perpendicular to the direction of the guide mechanism.
优选的,还包括压板组件,所述压板组件设置在上模架和下模架的T型槽边上,所述压板组件包括一块契合在槽边的压板,压板下的弹簧、定距螺钉和固定螺丝。 Preferably, it also includes a pressing plate assembly, the pressing plate assembly is arranged on the T-shaped groove edge of the upper mold base and the lower mold base, the pressing plate assembly includes a pressing plate fitting on the edge of the groove, springs under the pressing plate, distance screws and Set screw.
优选的,还包括定位柱和定位孔,所述定位柱设置在下内模上,定位柱高出下内模的上端面;所述定位孔设置在上内模上,其位置与定位柱相对应。 Preferably, it also includes a positioning column and a positioning hole, the positioning column is arranged on the lower inner mold, and the positioning column is higher than the upper end surface of the lower inner mold; the positioning hole is arranged on the upper inner mold, and its position corresponds to the positioning column .
优选的,还包括在上内模的下端面上的软性压料圈。 Preferably, it also includes a soft binder ring on the lower end surface of the upper inner mold.
本实用新型的有益效果是, 模架和内模通过T型的导向结构实现滑动配合,可实现模架的标准化,内模根据生产需要而更换,节约了模具设计制造成本;模架上设置有挡板组件和压块组件,可固定内膜于模架的腔体内,导正槽和精定位块也可实现内模的精确定位,方便实现快速安装和定位,有效提高生产效率。 The beneficial effect of the utility model is that the mold base and the inner mold realize sliding fit through the T-shaped guiding structure, which can realize the standardization of the mold base, and the inner mold can be replaced according to production needs, which saves the cost of mold design and manufacture; the mold base is provided with The baffle assembly and the pressing block assembly can fix the inner film in the cavity of the mold frame, and the guide groove and the precise positioning block can also realize the precise positioning of the inner mold, which is convenient for quick installation and positioning, and effectively improves production efficiency.
附图说明 Description of drawings
图1为本实用新型的实施例的上模架结构示意图; Fig. 1 is the upper formwork structure schematic diagram of the embodiment of the present utility model;
图2 为本实用新型的实施例的压板组件结构示意图; Fig. 2 is the structural representation of the pressing plate assembly of the embodiment of the present utility model;
图3为本实用新型的实施例的上内模结构示意图; Fig. 3 is the structural representation of upper inner mold of the embodiment of the utility model;
图4为本实用新型的实施例的上内模的下端面结构示意图; Fig. 4 is the schematic diagram of the structure of the lower end surface of the upper inner mold of the embodiment of the present utility model;
图5为本实用新型的实施例的上模装配结构示意图; Fig. 5 is a schematic diagram of an upper die assembly structure of an embodiment of the present utility model;
图6为本实用新型的实施例的下模装配结构示意图; Fig. 6 is the schematic diagram of the assembly structure of the lower mold of the embodiment of the present utility model;
附图标记:1 上模架;2 上内模;3 下模架;4 下内模;11 固定螺丝;12 压板组件;121 固定螺丝;122 定距螺钉;123 弹簧;13 导槽;14 挡块组件;15 定位销;16 精定位块;17 腔体;21 压料圈;22 定位孔;23 导条;24 导正槽;35 大定位孔;42 定位柱。 Reference signs: 1 upper mold base; 2 upper inner mold; 3 lower mold base; 4 lower inner mold; 11 fixing screw; 12 pressure plate assembly; 121 fixing screw; 122 distance screw; 123 spring; Block assembly; 15 positioning pin; 16 fine positioning block; 17 cavity; 21 binder ring; 22 positioning hole; 23 guide bar;
具体实施方式 Detailed ways
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。 Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
如图1-6所示,热成型模具,包括上模和下模;如图5所示,上模包括上模架1和上内模2,如图6所示,下模包括下模架3和下内模4。上模架1和下模架3的结构相同,除了上模架1上有定位销15和对应下模架3的位置上为大定位孔35。下面主要以上模结构为例。如图1和图3所示,上模架1有一腔体17,上内模2以活动方式嵌于腔体17内,腔体17的两边设有T型的导槽13,在上内模2与腔体17连接的面上设有于导槽13匹配的导条23,由导槽13和导条23构成导向机构,实现上模架1和上内模2的活动连接。进一步的,在上模架1和下模架3与导向机构方向垂直的腔体17出口处的端面上设有挡块组件14,挡块组件14的一端的中心固定在上模架1上,另一端可旋转,用于将内模固定在模架里,如图5所示。在上模架1的腔体17底部平面上设有精定位块16,相对的在上内模2的上端面上设有导正槽24,如图4所示,导正槽24的槽底位置与精定位块16相吻合,两者实现滑动配合。如图2所示,在腔体17的导槽13边上设置有压板组件12,压板组件12包括一块契合在槽边的可活动的压板,压板下的弹簧123、定距螺钉122和固定螺丝121,定距螺钉122用于将限定压板偏离导槽13的位置。如图6所示,下模架3和下内模4的连接结构如上所述。
As shown in Figure 1-6, the thermoforming mold includes an upper mold and a lower mold; as shown in Figure 5, the upper mold includes an
上模架1和下模架3两端设有固定螺丝11,用于将模架固定在成型机台上。还设有定位柱42,定位孔22和压料圈21,用于将材料和产品固定在模具上。定位柱42设置在下内模2上,定位柱42高出下内膜2的上端面;定位孔22设置在上内模2上,其位置与定位柱42相对应;软性压料圈21设置在上内模2的下端面上。
Both ends of the
工作状态下,上模架和下模架通过固定螺丝预先固定在热成型机台上;挡块组件旋转处于图1所示的打开位置。拧松上模架和下模架两侧压块组件上的固定螺丝,在弹簧的作用下,压块被向上弹起,弹动的距离受定距螺钉所控制。此时,将上内模和下内膜分别通过T型导槽的导向,水平地推进对应模架的腔体里,通过上内模和下内模背面的导正槽来精确固定内模的水平方面的位置。上内模和下内模推到底后,通过旋紧固定螺丝锁紧模架上两侧的压块组件,旋转模架正面的档块组件到图5所示的关闭位置,整个的模具装夹过程即以完成。上下模打开后,标准片材通过定位柱放在下内模的水平面上,模具合模时,压料圈首先将片材压紧,模具继续闭合时,内模的KEY型接触片材,并最终将片材成型成所要求的形状。开模过程中,压料圈持续的压紧产品,直到内模的KEY型完全脱离。整个过程中,片材完全受到压料圈的持续压紧,位置和形状得到完全的控制。 In the working state, the upper mold frame and the lower mold frame are pre-fixed on the thermoforming machine table by fixing screws; the stopper assembly is rotated in the open position shown in Figure 1. Loosen the fixing screws on the pressing block components on both sides of the upper mold base and the lower mold base, under the action of the spring, the pressing block is bounced upwards, and the distance of the springing is controlled by the distance screw. At this time, push the upper inner mold and the lower inner membrane horizontally into the cavity of the corresponding mold base through the guidance of the T-shaped guide groove, and accurately fix the inner mold through the guide grooves on the back of the upper inner mold and the lower inner mold. horizontal position. After the upper inner mold and the lower inner mold are pushed to the bottom, lock the pressing block assemblies on both sides of the mold base by tightening the fixing screws, and rotate the stopper assembly on the front of the mold base to the closed position shown in Figure 5, and the entire mold is clamped The process is now complete. After the upper and lower molds are opened, the standard sheet is placed on the horizontal surface of the lower inner mold through the positioning column. When the mold is closed, the pressing ring first presses the sheet tightly. When the mold continues to close, the KEY type of the inner mold contacts the sheet, and finally Form the sheet into the desired shape. During the mold opening process, the binder ring continues to press the product until the KEY type of the inner mold is completely separated. During the whole process, the sheet is completely pressed continuously by the binder ring, and the position and shape are completely controlled.
尽管结合优选实施方案具体展示和介绍了本实用新型,但所属领域的技术人员应该明白,在不脱离所附权利要求书所限定的本实用新型的精神和范围内,在形式上和细节上对本实用新型做出各种变化,均为本实用新型的保护范围。 Although the present utility model has been specifically shown and described in conjunction with preferred embodiments, those skilled in the art should understand that, without departing from the spirit and scope of the present utility model defined by the appended claims, changes in form and details have been made to the present utility model. Various changes are made in the utility model, all of which are within the protection scope of the utility model.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205674360U CN202399512U (en) | 2011-12-30 | 2011-12-30 | Thermal forming die |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2011205674360U CN202399512U (en) | 2011-12-30 | 2011-12-30 | Thermal forming die |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102975323A (en) * | 2012-12-26 | 2013-03-20 | 河北株丕特玻璃钢制品有限公司 | Mould for manufacturing 380Km high-speed rail vehicle wallboard SMC |
| CN103286224A (en) * | 2012-10-09 | 2013-09-11 | 湖南同心实业有限责任公司 | Multipurpose quick-assembly die frame |
| CN105618571A (en) * | 2015-12-19 | 2016-06-01 | 浙江黄岩冲模有限公司 | Die with steel seal characters capable of being fast replaced and use method thereof |
| CN110739234A (en) * | 2019-11-25 | 2020-01-31 | 鞍山术立电子有限公司 | A combined adjustable high-pressure silicon stacking tool and operation method |
-
2011
- 2011-12-30 CN CN2011205674360U patent/CN202399512U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103286224A (en) * | 2012-10-09 | 2013-09-11 | 湖南同心实业有限责任公司 | Multipurpose quick-assembly die frame |
| CN103286224B (en) * | 2012-10-09 | 2017-06-06 | 湖南同心实业有限责任公司 | Multiplex quick mounting type mould bases |
| CN102975323A (en) * | 2012-12-26 | 2013-03-20 | 河北株丕特玻璃钢制品有限公司 | Mould for manufacturing 380Km high-speed rail vehicle wallboard SMC |
| CN102975323B (en) * | 2012-12-26 | 2014-10-29 | 河北株丕特玻璃钢制品有限公司 | Mould for manufacturing 380Km high-speed rail vehicle wallboard SMC |
| CN105618571A (en) * | 2015-12-19 | 2016-06-01 | 浙江黄岩冲模有限公司 | Die with steel seal characters capable of being fast replaced and use method thereof |
| CN105618571B (en) * | 2015-12-19 | 2018-07-17 | 浙江黄岩冲模有限公司 | The mold and its application method of Ke Kuaisugenghuan embossing seal character |
| CN110739234A (en) * | 2019-11-25 | 2020-01-31 | 鞍山术立电子有限公司 | A combined adjustable high-pressure silicon stacking tool and operation method |
| CN110739234B (en) * | 2019-11-25 | 2021-08-27 | 鞍山术立电子有限公司 | Combined adjustable high-voltage silicon stack tool and operation method |
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Granted publication date: 20120829 Termination date: 20121230 |