CN202398675U - Chain ring hook production device - Google Patents
Chain ring hook production device Download PDFInfo
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- CN202398675U CN202398675U CN201120523163XU CN201120523163U CN202398675U CN 202398675 U CN202398675 U CN 202398675U CN 201120523163X U CN201120523163X U CN 201120523163XU CN 201120523163 U CN201120523163 U CN 201120523163U CN 202398675 U CN202398675 U CN 202398675U
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- 238000004519 manufacturing process Methods 0.000 title abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 14
- 230000008569 process Effects 0.000 claims abstract description 13
- 238000009966 trimming Methods 0.000 claims 2
- 238000007493 shaping process Methods 0.000 claims 1
- 238000000465 moulding Methods 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000000641 cold extrusion Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000009440 infrastructure construction Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
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Abstract
本实用新型公开了一种链环钩生产装置,包括上模装置和下模装置,其下模装置包括底板,底板上设置有两个垂直固定的支撑架,底板下方还设置有十字形的顶压块,在顶压块与支撑架之间设置有弹簧I,底板上设置有旋转模座,旋转模座上通过销轴固定设置有旋转模,旋转模内设置有滚轮,旋转模与支撑板之间设置有弹簧II。由于本实用新型的模具分为上下模,固定在开式压力机上,下模的开口程度可以调节,因此,使用本实用新型可一道工序完成链环钩的生产成型工作,其结构设计简单、合理,利用半自动操作,对链环钩进行生产成型,解决了链环钩生产效率低的问题,且保证了成品质量,具有很好的工业化应用价值。
The utility model discloses a chain link hook production device, which comprises an upper die device and a lower die device, the lower die device includes a bottom plate, two vertically fixed support frames are arranged on the bottom plate, and a cross-shaped top is arranged under the bottom plate. The briquetting block is provided with a spring I between the top briquetting block and the support frame, the base plate is provided with a rotary mold base, the rotary mold base is fixedly provided with a rotary mold through a pin shaft, and a roller is arranged in the rotary mold, and the rotary mold and the support plate A spring II is arranged between them. Because the mold of the utility model is divided into upper and lower molds, which are fixed on the open press, and the opening degree of the lower mold can be adjusted, therefore, the production and molding of the chain link hook can be completed in one process by using the utility model, and its structural design is simple and reasonable , using semi-automatic operation to produce and shape the chain link hook, which solves the problem of low production efficiency of the chain link hook, and ensures the quality of the finished product, which has good industrial application value.
Description
技术领域 technical field
本实用新型涉及一种生产装置,尤其是涉及一种链环钩生产装置,属于机械加工技术领域。The utility model relates to a production device, in particular to a chain link hook production device, which belongs to the technical field of mechanical processing.
背景技术 Background technique
随着国家大规模基础建设的进行,生产水泥的重要设备-斗式提升机的使用不断扩大,其重要零部件——链环钩的需求就日益增加。目前国内生产链环钩的工艺是:下料-编U环-编成型-机加工-热处理-检验-浸沥青。目前大多数生产厂家都采用落后的生产工艺,一般是先要编U环,然后再更换模具,再编成型,经过两道工序。这样操作存在如下缺点:效率低,一般要2~3人来操作该工序,要经过两道工序,特别是还要更换模具,生产前还要调试,不仅浪费原材料,而且效率非常低、外观难看;另外,由于两道工序都是工人用专用工具将上道工序的半成品放在模具上,难免放的位置不准确,以致质量难以保证;由于该生产方法要经过两道冷挤压工序,加工应力比较大,容易产生加工硬化现象。因此,针对以上情况,研究一种高效率的生产链环钩的装置是十分必要的。With the progress of large-scale infrastructure construction in the country, the use of bucket elevators, an important equipment for cement production, continues to expand, and the demand for chain link hooks, an important part of them, is increasing day by day. The current domestic production process of chain link hooks is: blanking-weaving U-ring-braiding-machining-heat treatment-inspection-asphalt dipping. At present, most manufacturers adopt backward production technology. Generally, U-rings are compiled first, then the mold is replaced, and then formed into shapes. After two processes. This operation has the following disadvantages: low efficiency, generally 2 to 3 people are required to operate the process, and two processes are required, especially the mold needs to be replaced, and debugging is required before production, which not only wastes raw materials, but also has very low efficiency and ugly appearance ; In addition, because the workers in the two processes use special tools to place the semi-finished products of the previous process on the mold, it is inevitable that the position of the placement is not accurate, so that the quality is difficult to guarantee; because the production method has to go through two cold extrusion processes, processing The stress is relatively large, which is prone to work hardening. Therefore, for the above situation, it is very necessary to study a kind of device for producing chain link hooks with high efficiency.
实用新型内容 Utility model content
针对现有技术存在的上述不足,本实用新型所要解决的技术问题是,提供一种能高效率、高质量、低成本生产链环钩的链环钩生产装置,以满足工业化生产需求。In view of the above-mentioned deficiencies in the prior art, the technical problem to be solved by the utility model is to provide a link hook production device capable of producing link hooks with high efficiency, high quality and low cost, so as to meet the needs of industrial production.
为解决上述技术问题,本实用新型采取的技术方案如下:For solving the problems of the technologies described above, the technical scheme that the utility model takes is as follows:
一种链环钩生产装置,包括上模装置和下模装置,其下模装置包括底板,底板上设置有两个垂直固定的支撑架,底板下方还设置有十字形的顶压块,在顶压块与支撑架之间设置有弹簧I,底板上设置有旋转模座,旋转模座上通过销轴固定设置有旋转模,旋转模内设置有滚轮,旋转模与支撑板之间设置有弹簧II,上模装置包括U型的模柄和固定于模柄上的上冲模,成型工件位于上冲模和旋转模之间。A chain link hook production device, including an upper mold device and a lower mold device, the lower mold device includes a bottom plate, two vertically fixed support frames are arranged on the bottom plate, and a cross-shaped top pressure block is arranged under the bottom plate. A spring I is arranged between the briquetting block and the support frame, a rotary mold base is arranged on the bottom plate, a rotary mold is fixedly arranged on the rotary mold base through a pin shaft, a roller is arranged in the rotary mold, and a spring is arranged between the rotary mold and the supporting plate. II. The upper die device includes a U-shaped die handle and an upper die fixed on the die handle, and the formed workpiece is located between the upper die and the rotary die.
作为进一步优选方案,所述的支撑架上还设置有调节螺钉。As a further preferred solution, the support frame is also provided with adjustment screws.
作为进一步优选方案,所述的底板固定于压力机的工作台上。As a further preferred solution, the bottom plate is fixed on the workbench of the press.
与现有技术相比,由于本实用新型的模具分为上下模,固定在开式压力机上,下模的开口程度可以调节,因此,使用本实用新型可一道工序完成链环钩的生产成型工作,其结构设计简单、合理,利用半自动操作,对链环钩进行生产成型,解决了链环钩生产效率低的问题,且保证了成品质量,具有很好的工业化应用价值。Compared with the prior art, since the mold of the utility model is divided into upper and lower molds, which are fixed on the open press, the opening degree of the lower mold can be adjusted. Therefore, the utility model can complete the production and molding of the chain link hook in one process. , the structural design is simple and reasonable, and the semi-automatic operation is used to produce and shape the chain link hook, which solves the problem of low production efficiency of the chain link hook, and ensures the quality of the finished product, and has good industrial application value.
附图说明 Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是本实用新型中所述的链环钩的结构示意图。Fig. 2 is a structural schematic diagram of the chain link hook described in the utility model.
具体实施方式 Detailed ways
下面结合附图及其实施例对本实用新型作进一步详细说明。Below in conjunction with accompanying drawing and embodiment thereof, the utility model is described in further detail.
如图1和图2所示,本实用新型提供的一种链环钩生产装置,包括上模装置和下模装置,其下模装置包括底板1,底板1上设置有两个垂直固定的支撑架3,底板1下方还设置有十字形的顶压块13,在顶压块13与支撑架3之间设置有弹簧I 14,底板1上设置有旋转模座12,旋转模座12上通过销轴10固定设置有旋转模2,旋转模2内设置有滚轮9,旋转模2与支撑板3之间设置有弹簧II4,上模装置15包括U型的模柄7和固定于模柄7上的上冲模8,成型工件11位于上冲模8和旋转模2之间,支撑架3上还设置有调节螺钉6,毛坯工件5位于两个调节螺钉6之间,底板1固定于压力机的工作台上。As shown in Figure 1 and Figure 2, a chain link hook production device provided by the utility model includes an upper mold device and a lower mold device, and the lower mold device includes a
使用本实用新型生产链环钩的操作方法,包括如下步骤:1)启动压力机;2)将一根圆棒料准确对应的放置于下模的滚轮上;3)踩下压力机脚踏开关,上冲模在压力机曲柄滑块机构的带动下向下运动,冲压圆棒料毛坯,最终使毛坯弯曲成型,注意压力机的离合器打开后马上抬脚;4)完成上述过程后,压力机滑块在下死点位置,由于惯性作用,上冲模与模柄随压力机滑块一起返回到上死点位置,拉伸弹簧使旋转模回复到初始状态,顶压块在压缩弹簧的作用下回弹到原始位置;5)用专用夹具把成型好的链环钩成型工件拿出,放在专用半成品周转箱中。The operating method of using the utility model to produce chain link hooks includes the following steps: 1) start the press; 2) accurately place a round bar on the roller of the lower die; 3) step on the foot switch of the press , the upper die moves downward under the drive of the crank slider mechanism of the press, punches the round bar blank, and finally bends the blank, pay attention to lift the foot immediately after the clutch of the press is opened; 4) After the above process is completed, the press slides The block is at the bottom dead point. Due to the inertia, the upper die and the die handle return to the top dead point together with the press slider. The tension spring makes the rotary die return to the initial state, and the top pressure block rebounds under the action of the compression spring. Go to the original position; 5) Take out the molded chain link hook molding workpiece with a special fixture and put it in a special semi-finished turnover box.
由于本实用新型的模具分为上下模,固定在开式压力机上,下模的开口程度可以调节,因此,使用本实用新型可一道工序完成链环钩的生产成型工作,其结构设计简单、合理,利用半自动操作,对链环钩进行生产成型,解决了链环钩生产效率低的问题,且保证了成品质量,具有很好的工业化应用价值。Because the mold of the utility model is divided into upper and lower molds, which are fixed on the open press, and the opening degree of the lower mold can be adjusted, therefore, the production and molding of the chain link hook can be completed in one process by using the utility model, and its structural design is simple and reasonable , using semi-automatic operation to produce and shape the chain link hook, which solves the problem of low production efficiency of the chain link hook, and ensures the quality of the finished product, which has good industrial application value.
最后有必要在此指出的是:以上实施例只用于对本实用新型作进一步详细说明,不能理解为对本实用新型保护范围的限制,本领域的技术人员根据本实用新型的上述内容作出的一些非本质的改进和调整均属于本实用新型的保护范围。At last it is necessary to point out that: the above embodiments are only used to further describe the utility model in detail, and cannot be interpreted as limiting the protection scope of the utility model. Essential improvements and adjustments all belong to the protection scope of the present utility model.
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CN201120523163XU CN202398675U (en) | 2011-12-14 | 2011-12-14 | Chain ring hook production device |
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CN201120523163XU CN202398675U (en) | 2011-12-14 | 2011-12-14 | Chain ring hook production device |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103203403A (en) * | 2012-01-12 | 2013-07-17 | 上海工程技术大学 | Device for processing chain ring hook and use method of device |
CN103785729A (en) * | 2014-01-26 | 2014-05-14 | 太仓中博铁路紧固件有限公司 | Forming device for bending rod-shaped part into arc |
CN103894466A (en) * | 2012-12-28 | 2014-07-02 | 上海工程技术大学 | Device for machining large-size chain ring hook and using method of device for machining large-size chain ring hook |
CN104493005A (en) * | 2014-11-29 | 2015-04-08 | 汝州郑铁三佳水泥制品有限公司 | Hook device for double-hook hooping machine |
CN105251884A (en) * | 2015-11-16 | 2016-01-20 | 安徽省凌锋冶金机械有限公司 | Floor heating pipeline duct forming combination die and floor heating pipeline duct forming method |
CN105268864A (en) * | 2015-11-16 | 2016-01-27 | 安徽省凌锋冶金机械有限公司 | Method for manufacturing floor heating pipeline groove forming combination die |
CN105382095A (en) * | 2015-12-04 | 2016-03-09 | 苏州广硕精密电子有限公司 | Spring self-locking type stamping die |
-
2011
- 2011-12-14 CN CN201120523163XU patent/CN202398675U/en not_active Expired - Fee Related
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103203403A (en) * | 2012-01-12 | 2013-07-17 | 上海工程技术大学 | Device for processing chain ring hook and use method of device |
CN103894466A (en) * | 2012-12-28 | 2014-07-02 | 上海工程技术大学 | Device for machining large-size chain ring hook and using method of device for machining large-size chain ring hook |
CN103785729A (en) * | 2014-01-26 | 2014-05-14 | 太仓中博铁路紧固件有限公司 | Forming device for bending rod-shaped part into arc |
CN104493005A (en) * | 2014-11-29 | 2015-04-08 | 汝州郑铁三佳水泥制品有限公司 | Hook device for double-hook hooping machine |
CN105251884A (en) * | 2015-11-16 | 2016-01-20 | 安徽省凌锋冶金机械有限公司 | Floor heating pipeline duct forming combination die and floor heating pipeline duct forming method |
CN105268864A (en) * | 2015-11-16 | 2016-01-27 | 安徽省凌锋冶金机械有限公司 | Method for manufacturing floor heating pipeline groove forming combination die |
CN106391874A (en) * | 2015-11-16 | 2017-02-15 | 安徽省凌锋冶金机械有限公司 | Floor heating pipeline groove forming method |
CN105251884B (en) * | 2015-11-16 | 2017-03-08 | 安徽省凌锋冶金机械有限公司 | A kind of floor heating pipeline Slot shaping assembling die |
CN105268864B (en) * | 2015-11-16 | 2017-04-26 | 安徽省凌锋冶金机械有限公司 | Method for manufacturing floor heating pipeline groove forming combination die |
CN105382095A (en) * | 2015-12-04 | 2016-03-09 | 苏州广硕精密电子有限公司 | Spring self-locking type stamping die |
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