CN202391532U - Exhaust manifold of automobile engine - Google Patents

Exhaust manifold of automobile engine Download PDF

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Publication number
CN202391532U
CN202391532U CN2011204798402U CN201120479840U CN202391532U CN 202391532 U CN202391532 U CN 202391532U CN 2011204798402 U CN2011204798402 U CN 2011204798402U CN 201120479840 U CN201120479840 U CN 201120479840U CN 202391532 U CN202391532 U CN 202391532U
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exhaust manifold
automobile engine
engine exhaust
rib
intake branch
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王德远
杨陈
王超
胡景彦
沈源
由毅
赵福全
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Zhejiang Geely Holding Group Co Ltd
Zhejiang Geely Automobile Research Institute Co Ltd
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Zhejiang Geely Holding Group Co Ltd
Zhejiang Geely Automobile Research Institute Co Ltd
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Abstract

本实用新型提供了一种汽车发动机排气歧管,属于车辆技术领域。它解决了现有汽车发动机排气歧管结构强度低、使用寿命短等技术问题。本汽车发动机排气歧管,包括本体,本体具有相互连通的进气支管和排气总管,所述的进气支管与所述的排气总管的连接处设置有若干个加强筋。本实用新型具有结构强度高、结构简单、使用寿命长、可靠性高等优点。

Figure 201120479840

The utility model provides an automobile engine exhaust manifold, which belongs to the technical field of vehicles. It solves the technical problems of low structural strength and short service life of the existing automobile engine exhaust manifold. The automobile engine exhaust manifold includes a main body, the main body has an intake branch pipe and an exhaust main pipe connected to each other, and several reinforcing ribs are arranged at the connection between the intake branch pipe and the exhaust main pipe. The utility model has the advantages of high structural strength, simple structure, long service life and high reliability.

Figure 201120479840

Description

汽车发动机排气歧管Automobile Engine Exhaust Manifold

技术领域 technical field

本实用新型属于车辆技术领域,涉及一种汽车发动机排气歧管。The utility model belongs to the technical field of vehicles and relates to an exhaust manifold of an automobile engine.

背景技术 Background technique

随着我国经济的快速发展和人们对汽车认知程度的提高,人们对车辆的要求已经不仅仅是安全、动力和外观,车辆的NVH性能已经越来越影响到顾客对车辆的直观感觉,顾客在挑选车辆的时候,大都会关注车辆的噪音与振动性能。With the rapid development of my country's economy and the improvement of people's awareness of cars, people's requirements for vehicles are not only safety, power and appearance. The NVH performance of vehicles has increasingly affected customers' intuitive feelings about vehicles. When choosing a vehicle, the metropolis pays attention to the noise and vibration performance of the vehicle.

众所周知发动机是靠燃料在汽缸内燃烧作功来产生功率的,由于输入的燃料量受到吸入汽缸内空气量的限制,因此发动机所产生的功率也会受到限制,如果发动机的运行性能已处于最佳状态,再增加输出功率只能通过压缩更多的空气进入汽缸来增加燃料量,从而提高燃烧作功能力。在目前的技术条件下,涡轮增压器是惟一能使发动机在工作效率不变的情况下增加输出功率的机械装置。As we all know, the engine generates power by burning fuel in the cylinder. Since the amount of fuel input is limited by the amount of air sucked into the cylinder, the power generated by the engine will also be limited. If the engine is running at its best state, increasing the output power can only increase the amount of fuel by compressing more air into the cylinder, thereby improving the combustion performance. Under the current technical conditions, the turbocharger is the only mechanical device that can increase the output power of the engine without changing the working efficiency.

一般来说,涡轮增压都是通过在发动机排气歧管中下方设置增压器,利用由发动机排气歧管排出的废气惯性冲力来推动增压器涡轮室内的涡轮,涡轮又带动同轴的叶轮,叶轮压送由空气滤清器管道送来的空气,使之增压进入汽缸。由于排气歧管直接与发动机相连,发动机的振动也就直接传递给排气歧管,因此,增压器的布置对排气歧管的要求较高,目前发动机排气歧管由于设计不合理,其结构强度很难满足实际的使用需求,尤其是在整车加减速、转弯及上下颠簸时,排气歧管受热负荷与振动的影响,会造成断裂的危险,导致增压器失效,严重影响发动机的正常运行,同时还会影响到汽车NVH特性,造成汽车的振动、噪音等大幅度增加。Generally speaking, turbocharging is to install a supercharger in the middle and lower part of the engine exhaust manifold, and use the inertial momentum of the exhaust gas discharged from the engine exhaust manifold to drive the turbine in the turbocharger turbine chamber, and the turbine drives the coaxial The impeller pressurizes the air sent by the air filter pipe to pressurize it into the cylinder. Since the exhaust manifold is directly connected to the engine, the vibration of the engine is directly transmitted to the exhaust manifold. Therefore, the layout of the supercharger has higher requirements on the exhaust manifold. At present, due to the unreasonable design of the engine exhaust manifold , its structural strength is difficult to meet the actual use requirements, especially when the vehicle accelerates and decelerates, turns and bumps up and down, the exhaust manifold is affected by thermal load and vibration, which will cause the risk of fracture, resulting in failure of the supercharger, serious It affects the normal operation of the engine, and at the same time affects the NVH characteristics of the car, causing a significant increase in the vibration and noise of the car.

发明内容 Contents of the invention

本实用新型的目的是针对现有的技术存在上述问题,提出了一种汽车发动机排气歧管,该汽车发动机排气歧管具有更高的结构强度,同时具有更长的使用寿命。The purpose of the utility model is to solve the above-mentioned problems in the existing technology, and propose an automobile engine exhaust manifold, which has higher structural strength and longer service life.

本实用新型的目的可通过下列技术方案来实现:一种汽车发动机排气歧管,包括本体,本体具有相互连通的进气支管和排气总管,所述的进气支管与所述的排气总管的连接处设置有若干个加强筋。The purpose of the utility model can be achieved through the following technical proposals: an automobile engine exhaust manifold, comprising a body, the body has an intake branch pipe and an exhaust main pipe communicated with each other, the intake branch pipe and the exhaust exhaust pipe Several reinforcing ribs are arranged at the junction of the main pipe.

由于发动机排气歧管的排气总管与增压器相连,进气支管与排气总管相连接的部位为整个排气歧管最容易损坏的部位,因此,在进气支管与排气总管的连接处设置加强筋,能最有效地提高发动机排气歧管的整体结构强度,有利于增压器稳定运行,降低发动机运行的振动与噪音,改善整机的NVH特性。另外,排气歧管结构强度增加,排气歧管能够承工作所需的振动而不产生损坏,因此排气歧管的使用寿命得到延长,可靠性也得到很大的提高。Since the exhaust manifold of the engine exhaust manifold is connected to the supercharger, the part where the intake branch pipe is connected to the exhaust manifold is the most easily damaged part of the entire exhaust manifold. Reinforcing ribs are set at the connection, which can most effectively improve the overall structural strength of the engine exhaust manifold, which is conducive to the stable operation of the supercharger, reduces the vibration and noise of the engine operation, and improves the NVH characteristics of the whole machine. In addition, the structural strength of the exhaust manifold is increased, and the exhaust manifold can withstand the vibration required for work without damage, so the service life of the exhaust manifold is extended and the reliability is also greatly improved.

在上述的汽车发动机排气歧管中,所述的加强筋与所述的本体为一体。加强筋与本体为一体,使排气歧管结构简单,同时能降低制造难度和生产成本。In the above automobile engine exhaust manifold, the reinforcing rib is integrated with the body. The reinforcing rib is integrated with the main body, so that the structure of the exhaust manifold is simple, and at the same time, the manufacturing difficulty and production cost can be reduced.

在上述的汽车发动机排气歧管中,所述的排气总管呈弧形,所述的加强筋位于所述的排气总管内凹面一侧。加强筋位于排气总管内凹面一侧,能最有效地增加排气歧管的结构强度。In the above automobile engine exhaust manifold, the exhaust manifold is arc-shaped, and the reinforcing rib is located on the concave side of the exhaust manifold. The ribs are located on the concave side of the exhaust manifold, which can most effectively increase the structural strength of the exhaust manifold.

在上述的汽车发动机排气歧管中,所述的加强筋沿所述的排气总管周向分布。In the above automobile engine exhaust manifold, the reinforcing ribs are distributed along the circumference of the exhaust manifold.

在上述的汽车发动机排气歧管中,所述的本体还具有隔热罩螺栓凸台,其中一个加强筋与所述的隔热罩螺栓凸台相连。In the above automobile engine exhaust manifold, the body further has a heat shield bolt boss, and one of the reinforcing ribs is connected with the heat shield bolt boss.

在上述的汽车发动机排气歧管中,所述的加强筋的数量为2~8个。作为最优方案,本汽车发动机排气歧管的加强筋的数量为5个。In the above automobile engine exhaust manifold, the number of the reinforcing ribs is 2-8. As an optimal solution, the number of reinforcing ribs of the automobile engine exhaust manifold is 5.

与现有技术相比,本汽车发动机排气歧管具有以下优点:Compared with the prior art, the automobile engine exhaust manifold has the following advantages:

1、本汽车发动机排气歧管在进气支管与排气总管的连接处设置了加强筋,很大程度上提高了排气歧管的结构强度,降低了发动机运行的振动与噪音,改善了整机的NVH特性。1. The exhaust manifold of the automobile engine is equipped with reinforcing ribs at the connection between the intake branch pipe and the exhaust main pipe, which greatly improves the structural strength of the exhaust manifold, reduces the vibration and noise of the engine running, and improves the The NVH characteristics of the whole machine.

2、发动机排气歧管结构强度增加,因此排气歧管具有更好的耐久性和可靠性。2. The structural strength of the engine exhaust manifold is increased, so the exhaust manifold has better durability and reliability.

3、本汽车发动机排气歧管具有结构简单、使用寿命长、可靠性高等优点。3. The automobile engine exhaust manifold has the advantages of simple structure, long service life and high reliability.

附图说明 Description of drawings

图1是本汽车发动机排气歧管的立体结构示意图。Fig. 1 is the three-dimensional structure schematic diagram of the automobile engine exhaust manifold.

图2是本汽车发动机排气歧管的主视结构示意图。Fig. 2 is a front structural schematic diagram of the exhaust manifold of the automobile engine.

图3是本汽车发动机排气歧管的仰视结构示意图。Fig. 3 is a bottom-view structure schematic diagram of the automobile engine exhaust manifold.

图4是本汽车发动机排气歧管的剖视结构示意图。Fig. 4 is a schematic sectional structure diagram of the automobile engine exhaust manifold.

图中,1、进气支管;2、排气总管;3、加强筋;4、隔热罩螺栓凸台;31、加强筋一;32、加强筋二;33、加强筋三;34、加强筋四;35、加强筋五。In the figure, 1. Intake branch pipe; 2. Exhaust main pipe; 3. Reinforcing rib; 4. Bolt boss of heat shield; 31. Reinforcing rib 1; 32. Reinforcing rib 2; 33. Reinforcing rib 3; 34. Reinforcement Rib four; 35, strengthen rib five.

具体实施方式 Detailed ways

以下是本实用新型的具体实施例并结合附图,对本实用新型的技术方案作进一步的描述,但本实用新型并不限于这些实施例。The following are specific embodiments of the utility model and in conjunction with the accompanying drawings, the technical solution of the utility model is further described, but the utility model is not limited to these embodiments.

如图1、图2、图3所示,本汽车发动机排气歧管包括本体,本体具有进气支管1和排气总管2等。As shown in Fig. 1, Fig. 2 and Fig. 3, the automobile engine exhaust manifold comprises a body, and the body has an intake branch pipe 1 and an exhaust main pipe 2 and the like.

具体来说,本汽车发动机排气歧管的本体的进气支管1和排气总管2相互连通,本体上还具有用于安装隔热罩的隔热罩螺栓凸台4,其中一个加强筋与该隔热罩螺栓凸台4相连,进气支管1与排气总管2的管口处均各自设置有法兰。为了增加发动机排气歧管的结构强度,在进气支管1与排气总管2的连接处设置有若干个加强筋3,同时为了使排气歧管结构简单并节省生产成本,设计加强筋3与排气歧管的本体为一体。本发动机排气歧管排气总管2呈弧形,加强筋3位于排气总管2内凹面一侧且沿着排气总管2周向分布。理论上加强筋3的数量可以随意设计,但通常实际情况下选择加强筋3的数量为2~8个,作为最优方案,本汽车发动机排气歧管的加强筋3的数量为5个。Specifically, the intake branch pipe 1 and the exhaust manifold 2 of the body of the automobile engine exhaust manifold communicate with each other, and the body also has a heat shield bolt boss 4 for installing a heat shield, and one of the reinforcing ribs is connected with the heat shield. The bolt bosses 4 of the heat shield are connected, and flanges are respectively arranged at the mouths of the intake branch pipe 1 and the exhaust main pipe 2 . In order to increase the structural strength of the exhaust manifold of the engine, several reinforcing ribs 3 are provided at the junction of the intake branch pipe 1 and the exhaust manifold 2. At the same time, in order to make the structure of the exhaust manifold simple and save production costs, the design of the reinforcing ribs 3 It is integrated with the body of the exhaust manifold. The engine exhaust manifold exhaust main pipe 2 is arc-shaped, and the reinforcing ribs 3 are located on the concave side of the exhaust main pipe 2 and distributed along the exhaust main pipe 2 circumferential direction. Theoretically, the number of ribs 3 can be arbitrarily designed, but usually the number of ribs 3 is selected to be 2 to 8 in actual conditions. As the optimal solution, the number of ribs 3 in the exhaust manifold of the automobile engine is 5.

发动机排气歧管加强筋3设计的合理性对排气歧管整体的结构强度有很大的影响,在上述加强筋3设计方法的基础上,加强筋3的设计方案仍然多种多样,以下是本实用新型的一种加强筋3的设计方案。如图1、图2、图4所示,在本方案中,加强筋3的数量为5个,包括加强筋一31、加强筋二32、加强筋三33、加强筋四34和加强筋五35。加强筋一31一端与排气总管2上的法兰相连,另一端与排气总管2最相近的进气支管1上的法兰相连。由于加强筋一31跨度较长,因此,设计了加强筋二32对加强筋一31进行加强,加强筋二32一端与加强筋一31大致中间位置处相连,另一端与本体上的隔热罩螺栓凸台4相连;加强筋三33连接隔热罩螺栓凸台和排气总管2上的法兰,加强筋三33与加强筋一31、加强筋二32和隔热罩螺栓凸台4共同围成一个区域,筋筋相连,大大增加了排气歧管出口处的结构强度。在上述所有的加强筋3中,加强筋五35的厚度最大,加强筋四34对加强筋五35具有补充作用,通过这样的设计,有效地加强了排气总管2的强度与刚度,防止排气总管2上的法兰连接增压器后发生弯曲产生强度破坏,提高整机NHV特性。The rationality of the design of the rib 3 of the engine exhaust manifold has a great influence on the overall structural strength of the exhaust manifold. On the basis of the design method of the rib 3 above, the design scheme of the rib 3 is still various, as follows It is a design scheme of a reinforcing rib 3 of the present utility model. As shown in Figure 1, Figure 2, and Figure 4, in this scheme, the number of ribs 3 is five, including rib one 31, rib two 32, rib three 33, rib four 34 and rib five 35. One end of the reinforcing rib 31 is connected with the flange on the exhaust main pipe 2, and the other end is connected with the flange on the intake branch pipe 1 closest to the exhaust main pipe 2. Because the span of rib 1 31 is long, therefore, rib 2 32 is designed to strengthen rib 1 31. One end of rib 2 32 is connected to the roughly middle position of rib 1 31, and the other end is connected to the heat shield on the body. The bolt bosses 4 are connected; the rib three 33 connects the heat shield bolt boss and the flange on the exhaust manifold 2, the rib three 33 is in common with the rib one 31, the rib two 32 and the heat shield bolt boss 4 Enclosed into an area, the ribs are connected, which greatly increases the structural strength of the outlet of the exhaust manifold. Among all the reinforcement ribs 3 mentioned above, the thickness of reinforcement rib 5 35 is the largest, and reinforcement rib 4 34 has a supplementary effect on reinforcement rib 5 35. Through such a design, the strength and rigidity of the exhaust main pipe 2 are effectively enhanced to prevent exhaust After the flange on the gas main pipe 2 is connected to the supercharger, it is bent to cause strength damage, which improves the NHV characteristics of the whole machine.

本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are only examples to illustrate the spirit of the present invention. Those skilled in the technical field to which the utility model belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the utility model or go beyond the appended claims defined range.

尽管本文较多地使用了进气支管1、排气总管2、隔热罩螺栓凸台4等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本实用新型的本质;把它们解释成任何一种附加的限制都是与本实用新型精神相违背的。Although terms such as intake branch pipe 1, exhaust manifold 2, and heat shield bolt boss 4 are frequently used in this paper, the possibility of using other terms is not excluded. These terms are only used to describe and explain the essence of the utility model more conveniently; interpreting them as any kind of additional limitation is contrary to the spirit of the utility model.

Claims (6)

1.一种汽车发动机排气歧管,包括本体,本体具有相互连通的进气支管(1)和排气总管(2),其特征在于,所述的进气支管(1)与所述的排气总管(2)的连接处设置有若干个加强筋(3)。1. an automobile engine exhaust manifold, comprising a body, the body has an intake branch pipe (1) and an exhaust manifold (2) communicated with each other, it is characterized in that, the described intake branch pipe (1) and the described A plurality of reinforcing ribs (3) are arranged at the junction of the exhaust main pipe (2). 2.根据权利要求1所述的汽车发动机排气歧管,其特征在于,所述的加强筋(3)与所述的本体为一体。2. The automobile engine exhaust manifold according to claim 1, characterized in that, the reinforcing rib (3) is integrated with the body. 3.根据权利要求2所述的汽车发动机排气歧管,其特征在于,所述的排气总管(2)呈弧形,所述的加强筋(3)位于所述的排气总管(2)内凹面一侧。3. The automobile engine exhaust manifold according to claim 2, characterized in that, the exhaust manifold (2) is arc-shaped, and the reinforcing rib (3) is located at the exhaust manifold (2) ) on the concave side. 4.根据权利要求3所述的汽车发动机排气歧管,其特征在于,所述的加强筋(3)沿所述的排气总管(2)周向分布。4. The automobile engine exhaust manifold according to claim 3, characterized in that, the reinforcing ribs (3) are distributed along the circumference of the exhaust manifold (2). 5.根据权利要求1或2或3或4所述的汽车发动机排气歧管,其特征在于,所述的本体还具有隔热罩螺栓凸台(4),其中一个加强筋(3)与所述的隔热罩螺栓凸台(4)相连。5. according to claim 1 or 2 or 3 or 4 described automobile engine exhaust manifolds, it is characterized in that, described body also has heat shield bolt boss (4), wherein a reinforcement rib (3) and The bolt bosses (4) of the heat shield are connected to each other. 6.根据权利要求1或2或3或4所述的汽车发动机排气歧管,其特征在于,所述的加强筋(3)的数量为2~8个。6. The automobile engine exhaust manifold according to claim 1 or 2 or 3 or 4, characterized in that the number of the reinforcing ribs (3) is 2-8.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103975138A (en) * 2011-12-06 2014-08-06 丰田自动车株式会社 Exhaust system structure of internal combustion engine
CN105370360A (en) * 2015-10-21 2016-03-02 安徽江淮汽车股份有限公司 Intake manifold and exhaust system mounting structure
CN111322147A (en) * 2020-03-12 2020-06-23 安徽航瑞航空动力装备有限公司 Engine exhaust manifold

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103975138A (en) * 2011-12-06 2014-08-06 丰田自动车株式会社 Exhaust system structure of internal combustion engine
CN103975138B (en) * 2011-12-06 2017-05-03 丰田自动车株式会社 Exhaust gas evacuation system structure for internal combustion engine
CN105370360A (en) * 2015-10-21 2016-03-02 安徽江淮汽车股份有限公司 Intake manifold and exhaust system mounting structure
CN111322147A (en) * 2020-03-12 2020-06-23 安徽航瑞航空动力装备有限公司 Engine exhaust manifold

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