CN202390321U - Sandwich glass production line roll-in furnace and lifting mechanism thereof - Google Patents

Sandwich glass production line roll-in furnace and lifting mechanism thereof Download PDF

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Publication number
CN202390321U
CN202390321U CN2011205541250U CN201120554125U CN202390321U CN 202390321 U CN202390321 U CN 202390321U CN 2011205541250 U CN2011205541250 U CN 2011205541250U CN 201120554125 U CN201120554125 U CN 201120554125U CN 202390321 U CN202390321 U CN 202390321U
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furnace body
furnace
production line
glass production
lifting mechanism
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李玉强
李彬
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Tianjin CSG Energy Conservation Glass Co Ltd
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Tianjin CSG Architectural Glass Co Ltd
Tianjin CSG Energy Conservation Glass Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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Abstract

The utility model relates to a sandwich glass production line roll-in furnace and a lifting mechanism thereof. The sandwich glass production line roll-in furnace comprises a furnace body, a radiant heater and a driving roller, wherein the furnace body comprises an upper furnace body and a lower furnace body which are mutually buckled, wherein the radiant heater is arranged on the upper furnace body, and the driving roller is arranged on the lower furnace body; the sandwich glass production line roll-in furnace also comprises the lifting mechanism, wherein the lifting mechanism is respectively connected with the upper furnace body and the lower furnace body; and the lifting mechanism comprises a plurality of lifting cylinders, a shunt gas reservoir and gas-intake ducts, wherein the shunt gas reservoir is respectively connected with a plurality of lifting cylinders through the gas-intake ducts and are connected with an external gas source through a gas source pipeline. According to the sandwich glass production line roll-in furnace and the lifting mechanism thereof, the maintenance efficiency of the roll-in furnace is greatly improved, the performance of the roll-in furnace is more perfected, the artificial loss rate of components in the equipment maintenance is reduced to be zero, and a great deal of maintenance cost is saved.

Description

夹层玻璃生产线辊压炉及其升降机构Laminated glass production line rolling furnace and its lifting mechanism

技术领域 technical field

本实用新型涉及一种夹层玻璃生产设备,特别是一种分体式夹层玻璃生产线辊压炉及其升降机构。The utility model relates to a laminated glass production equipment, in particular to a split-type laminated glass production line rolling furnace and a lifting mechanism thereof.

背景技术 Background technique

目前,夹层玻璃生产线加热炉大多为整体结构,部件安装顺序为先安装底部加热器,然后从侧位孔插入安装传动辊,再安装上部加热器、隔热板,最后安装盖板和温度传感器。这样的结构在生产时一旦出现炉内起火或玻璃自爆在炉内等问题无法及时解决,设备保养维修时无法快速接触工作点,费时费力且需要很大空间,频繁拆卸辐射加热器会造成其早期损坏,增加了维修成本。At present, most of the heating furnaces in the laminated glass production line are integral structures. The order of component installation is to install the bottom heater first, then insert and install the drive roller from the side hole, then install the upper heater, heat shield, and finally install the cover plate and temperature sensor. Such a structure cannot be solved in time if there is a fire in the furnace or glass self-explosion in the furnace during production, and it is impossible to quickly contact the working point during equipment maintenance, which is time-consuming and laborious and requires a lot of space. damage, which increases maintenance costs.

实用新型内容 Utility model content

本实用新型所要解决的技术问题是提供一种提高维修效率、降低维修成本的夹层玻璃生产线辊压炉及其升降机构。The technical problem to be solved by the utility model is to provide a rolling furnace and its lifting mechanism for a laminated glass production line which improves the maintenance efficiency and reduces the maintenance cost.

为了实现上述目的,本实用新型提供了一种夹层玻璃生产线辊压炉的升降机构,其中,包括多个升降气缸、分流储气筒和进气导管,所述分流储气筒分别通过进气导管与所述多个升降气缸连接,所述分流储气筒通过气源管路与外接气源连接。In order to achieve the above purpose, the utility model provides a lifting mechanism for a rolling furnace of a laminated glass production line, which includes a plurality of lifting cylinders, a split air storage tank and an air intake duct, and the split air storage tank passes through the intake duct and the air intake duct respectively. The above-mentioned multiple lifting cylinders are connected, and the split air storage tank is connected to an external air source through an air source pipeline.

上述的夹层玻璃生产线辊压炉的升降机构,其中,所述气源管路上安装有控制阀,所述控制阀为手动控制阀、气动控制阀或电磁控制阀。In the lifting mechanism of the rolling furnace of the laminated glass production line mentioned above, a control valve is installed on the gas source pipeline, and the control valve is a manual control valve, a pneumatic control valve or an electromagnetic control valve.

上述的夹层玻璃生产线辊压炉的升降机构,其中,所述升降气缸的底部安装有气管接头和调节阀。The lifting mechanism of the above-mentioned rolling furnace of the laminated glass production line, wherein, the bottom of the lifting cylinder is equipped with a gas pipe joint and a regulating valve.

上述的夹层玻璃生产线辊压炉的升降机构,其中,连接所述分流储气筒与所述多个升降气缸的所述进气导管的长度相等。In the lifting mechanism of the rolling furnace of the laminated glass production line mentioned above, the lengths of the air intake ducts connecting the split air storage tank and the plurality of lifting cylinders are equal.

为了更好地实现上述目的,本实用新型还提供了一种夹层玻璃生产线辊压炉,包括炉体、辐射加热器和传动辊,其中,所述炉体包括互相扣合的上炉体和下炉体,所述辐射加热器安装在所述上炉体上,所述传动辊安装在所述下炉体上,还包括升降机构,所述升降机构分别与所述上炉体和所述下炉体连接,所述升降机构包括多个升降气缸、分流储气筒和进气导管,所述分流储气筒分别通过进气导管与所述多个升降气缸连接,所述分流储气筒通过气源管路与外接气源连接。In order to better achieve the above purpose, the utility model also provides a rolling furnace for a laminated glass production line, which includes a furnace body, a radiation heater and a transmission roller, wherein the furnace body includes an upper furnace body and a lower furnace body that are engaged with each other. Furnace body, the radiation heater is installed on the upper furnace body, the transmission roller is installed on the lower furnace body, and also includes a lifting mechanism, and the lifting mechanism is connected with the upper furnace body and the lower furnace body respectively. The furnace body is connected, and the lifting mechanism includes a plurality of lifting cylinders, a split gas storage tank and an air intake duct, and the split gas storage tanks are respectively connected to the plurality of lifting cylinders through the intake ducts, and the split gas storage tanks are connected to the multiple lifting cylinders through the gas source pipe The circuit is connected to an external air source.

上述的夹层玻璃生产线辊压炉,其中,所述气源管路上安装有控制阀,所述控制阀为手动控制阀、气动控制阀或电磁控制阀。In the aforementioned rolling furnace for a laminated glass production line, a control valve is installed on the gas source pipeline, and the control valve is a manual control valve, a pneumatic control valve or an electromagnetic control valve.

上述的夹层玻璃生产线辊压炉,其中,所述升降气缸的底部安装有气管接头和调节阀。In the above-mentioned rolling furnace of the laminated glass production line, an air pipe joint and a regulating valve are installed at the bottom of the lifting cylinder.

上述的夹层玻璃生产线辊压炉,其中,连接所述分流储气筒与所述多个升降气缸的所述进气导管的长度相等。In the above-mentioned rolling furnace of the laminated glass production line, the lengths of the air intake ducts connecting the split air storage tank and the plurality of lifting cylinders are equal.

上述的夹层玻璃生产线辊压炉,其中,还包括一用于辐射加热器连接导线用的坦克链,所述坦克链的两端分别与所述上炉体和所述下炉体连接。The above-mentioned rolling furnace for a laminated glass production line further includes a tank chain for connecting wires to the radiant heater, and the two ends of the tank chain are respectively connected to the upper furnace body and the lower furnace body.

本实用新型的有益功效在于:本实用新型大大的提高了辊压炉的维修效率,同时也使其性能更加完善,设备维修时的部件人为损失率降为零,节约了大量的维修成本。The beneficial effects of the utility model are: the utility model greatly improves the maintenance efficiency of the roller press furnace, and at the same time makes its performance more perfect, and the artificial loss rate of components during equipment maintenance is reduced to zero, saving a lot of maintenance costs.

以下结合附图和具体实施例对本实用新型进行详细描述,但不作为对本实用新型的限定。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments, but not as a limitation of the utility model.

附图说明 Description of drawings

图1为本实用新型一实施例的结构示意图;Fig. 1 is the structural representation of an embodiment of the utility model;

图2为本实用新型一实施例的升降机构控制原理图。Fig. 2 is a control schematic diagram of the lifting mechanism according to an embodiment of the present invention.

其中,附图标记Among them, reference signs

1  炉体1 furnace body

11 上炉体11 upper furnace body

12 下炉体12 lower furnace body

13 加强筋板13 Rib plate

14 支撑板14 support plate

2  辐射加热器2 radiant heaters

3  传动辊3 drive roller

4   升降机构4 lifting mechanism

41  升降气缸41 lift cylinder

411 气管接头411 Tracheal connector

412 调节阀412 regulating valve

42  分流储气筒42 Split air reservoir

43  进气导管43 Air intake duct

5   气源管路5 Air source pipeline

6   外接气源6 external air source

7   控制阀7 control valve

8   坦克链8 tank chains

具体实施方式 Detailed ways

下面结合附图对本实用新型的结构原理和工作原理作具体的描述:Below in conjunction with accompanying drawing, structural principle and working principle of the present utility model are specifically described:

参见图1及图2,图1为本实用新型一实施例的结构示意图,图2为本实用新型一实施例的升降机构控制原理图。本实用新型的夹层玻璃生产线辊压炉,包括炉体1、辐射加热器2和传动辊3,所述炉体1包括互相扣合的上炉体11和下炉体12,所述辐射加热器2安装在所述上炉体11上,所述传动辊3安装在所述下炉体12上,还包括升降机构4,所述升降机构4分别与所述上炉体11和所述下炉体12连接,所述升降机构4包括多个升降气缸41、分流储气筒42和进气导管43,所述分流储气筒42分别通过进气导管43与所述多个升降气缸41连接,连接所述分流储气筒42与所述多个升降气缸41的所述进气导管43的长度优选相等,所述分流储气筒42通过气源管路5与外接气源6连接。Referring to Fig. 1 and Fig. 2, Fig. 1 is a schematic structural diagram of an embodiment of the utility model, and Fig. 2 is a control schematic diagram of the lifting mechanism of an embodiment of the utility model. The rolling furnace of the laminated glass production line of the present utility model includes a furnace body 1, a radiation heater 2 and a transmission roller 3. The furnace body 1 includes an upper furnace body 11 and a lower furnace body 12 that are interlocked. The radiation heater 2 is installed on the upper furnace body 11, the transmission roller 3 is installed on the lower furnace body 12, and also includes a lifting mechanism 4, and the lifting mechanism 4 is connected with the upper furnace body 11 and the lower furnace body respectively. body 12, the lifting mechanism 4 includes a plurality of lifting cylinders 41, a split air reservoir 42 and an intake duct 43, the split air reservoir 42 is connected to the plurality of lifting cylinders 41 through the intake duct 43 respectively, and the connected The split air reservoir 42 is preferably equal in length to the intake ducts 43 of the plurality of lift cylinders 41 , and the split air reservoir 42 is connected to an external air source 6 through an air source pipeline 5 .

其中,所述气源管路5上可安装用于接通外接气源6的控制阀7,该控制阀7可为手动控制阀、气动控制阀或电磁控制阀。本实施例中,优选手动控制阀。所述升降气缸41的底部还可安装有气管接头411和调节阀412,该调节阀优选螺旋节流阀。Wherein, the air source pipeline 5 can be installed with a control valve 7 for connecting the external air source 6, and the control valve 7 can be a manual control valve, a pneumatic control valve or an electromagnetic control valve. In this embodiment, the valve is preferably controlled manually. The bottom of the lifting cylinder 41 can also be equipped with an air pipe joint 411 and a regulating valve 412, the regulating valve is preferably a spiral throttle valve.

本实施例中,该夹层玻璃生产线辊压炉还可包括一用于辐射加热器2连接导线用的坦克链8,所述坦克链8的两端分别与所述上炉体11和所述下炉体12连接。In this embodiment, the rolling furnace of the laminated glass production line may also include a tank chain 8 for connecting wires to the radiation heater 2, and the two ends of the tank chain 8 are connected to the upper furnace body 11 and the lower furnace body 11 respectively. Body of furnace 12 is connected.

本实施例中的夹层玻璃生产线辊压炉,沿传动辊3的中心分割线分割成上炉体11和下炉体12,上炉体11和下炉体12分别用不锈钢板封好,在上炉体11距分割线200毫米部位安装加强筋板13,材质优选为30*60毫米不锈钢矩管,氩弧焊焊接,M12*100螺杆固定。本实施例中的升降机构4,可包括一个手动控制阀7,一个十三孔储气罐,一套炉体1固定装置,六个100*1000气缸,十二个25*10可调节节流阀。在加强筋板13上焊接支撑板14,在下炉体12上等距离安装升降气缸41,升降气缸41的顶部支撑点对准支撑板14,在上炉体11和下炉体12的角部可安装一个辐射加热器2的连接导线用的不锈钢材质的坦克链8,在升降气缸41的底部安装气管接头411和螺旋调节阀412,分流储气筒42与升降气缸41用同规格的进气管连接,分流储气筒42通过进气导管43与外接气源6连接,进气导管43上可安装手动控制阀。The rolling furnace of the laminated glass production line in this embodiment is divided into an upper furnace body 11 and a lower furnace body 12 along the central dividing line of the transmission roller 3, and the upper furnace body 11 and the lower furnace body 12 are respectively sealed with stainless steel plates. The furnace body 11 is installed with a rib plate 13 at a position 200 mm away from the dividing line, and the material is preferably a 30*60 mm stainless steel rectangular tube, welded by argon arc welding, and fixed by an M12*100 screw. The lifting mechanism 4 in this embodiment may include a manual control valve 7, a thirteen-hole gas storage tank, a set of furnace body 1 fixing device, six 100*1000 cylinders, and twelve 25*10 adjustable throttling valve. Weld support plate 14 on stiffener plate 13, equidistantly install lift cylinder 41 on lower body of furnace 12, the top supporting point of lift cylinder 41 is aimed at support plate 14, can be at the angle of upper body of furnace 11 and lower body of furnace 12 The tank chain 8 of the stainless steel material that the connecting wire of a radiant heater 2 is used is installed, and air pipe joint 411 and screw control valve 412 are installed in the bottom of lifting cylinder 41, and shunt air storage tank 42 is connected with the intake pipe of same specification with lifting cylinder 41, The split air storage tank 42 is connected with the external air source 6 through the air inlet conduit 43, and a manual control valve can be installed on the air inlet conduit 43.

当生产中出现紧急情况或设备维修保养需要提升上炉体11时,打开气源管路5上的手动阀,压缩空气开始进入分流储气筒42,分流储气筒42通过等长度的进气导管43将压缩空气均匀的分流给升降气缸41,上炉体11缓慢均匀升起,坦克链8随炉体升高缓慢伸长,升降气缸41伸展到顶部时停止,此时上炉体11和下炉体12之间可分离开约700毫米的作业面,完全能够进行紧急情况处理和设备维修保养。工作结束后,将手动控制阀切换到下降位,进气关闭,手动阀上的排气孔打开,上炉体11在自身重量的作用下缓慢下降,直至上、下炉体11、12重合。When there is an emergency in production or when the upper furnace body 11 needs to be lifted for equipment maintenance, the manual valve on the air source pipeline 5 is opened, and the compressed air starts to enter the split air storage tank 42, and the split air storage tank 42 passes through the intake duct 43 of equal length Evenly distribute the compressed air to the lifting cylinder 41, the upper furnace body 11 rises slowly and evenly, the tank chain 8 slowly elongates with the furnace body rising, and stops when the lifting cylinder 41 stretches to the top. At this time, the upper furnace body 11 and the lower furnace body The work surface of about 700 millimeters can be separated between the body 12, can carry out emergency treatment and equipment maintenance fully. After the work is finished, the manual control valve is switched to the descending position, the air intake is closed, the exhaust hole on the manual valve is opened, and the upper furnace body 11 slowly descends under the effect of its own weight until the upper and lower furnace bodies 11 and 12 overlap.

该机构的优点是结构简单、易安装、免维修、操作简便、日常运营成本为零、且占据空间小工作效率高,可改装于多个厂家生产的夹层线辊压炉上,提高了设备维修保养的效率和处理紧急事故的及时率,从而降低了维修成本,保障了生产和设备的安全。The advantages of this mechanism are simple structure, easy installation, maintenance-free, easy operation, zero daily operating cost, small space occupation and high work efficiency. The efficiency of maintenance and the timely rate of dealing with emergencies reduce maintenance costs and ensure the safety of production and equipment.

当然,本实用新型还可有其它多种实施例,在不背离本实用新型精神及其实质的情况下,熟悉本领域的技术人员当可根据本实用新型作出各种相应的改变和变形,但这些相应的改变和变形都应属于本实用新型所附的权利要求的保护范围。Of course, the utility model can also have other various embodiments, and those skilled in the art can make various corresponding changes and deformations according to the utility model without departing from the spirit and essence of the utility model, but These corresponding changes and deformations should all belong to the protection scope of the appended claims of the present utility model.

Claims (10)

1.一种夹层玻璃生产线辊压炉的升降机构,其特征在于,包括多个升降气缸、分流储气筒和进气导管,所述分流储气筒分别通过进气导管与所述多个升降气缸连接,所述分流储气筒通过气源管路与外接气源连接。1. A lifting mechanism for a rolling furnace of a laminated glass production line, characterized in that it comprises a plurality of lifting cylinders, a split air storage tank and an air intake duct, and the split air storage tank is connected to the plurality of lifting air cylinders through an intake duct respectively , the split gas storage tank is connected to an external gas source through a gas source pipeline. 2.如权利要求1所述的夹层玻璃生产线辊压炉的升降机构,其特征在于,所述气源管路上安装有有控制阀,所述控制阀为手动控制阀、气动控制阀或电磁控制阀。2. The lifting mechanism of the rolling furnace of the laminated glass production line according to claim 1, wherein a control valve is installed on the gas source pipeline, and the control valve is a manual control valve, a pneumatic control valve or an electromagnetic control valve. valve. 3.如权利要求1或2所述的夹层玻璃生产线辊压炉的升降机构,其特征在于,所述升降气缸的底部安装有气管接头和调节阀。3. The lifting mechanism of the rolling furnace of the laminated glass production line according to claim 1 or 2, characterized in that, the bottom of the lifting cylinder is equipped with a gas pipe joint and a regulating valve. 4.如权利要求1或2所述的夹层玻璃生产线辊压炉的升降机构,其特征在于,连接所述分流储气筒与所述多个升降气缸的所述进气导管的长度相等。4. The lifting mechanism of the rolling furnace of the laminated glass production line according to claim 1 or 2, characterized in that the lengths of the air intake ducts connecting the split air storage tank and the plurality of lifting cylinders are equal. 5.一种夹层玻璃生产线辊压炉,包括炉体、辐射加热器和传动辊,其特征在于,所述炉体包括互相扣合的上炉体和下炉体,所述辐射加热器安装在所述上炉体上,所述传动辊安装在所述下炉体上,还包括升降机构,所述升降机构分别与所述上炉体和所述下炉体连接,所述升降机构包括多个升降气缸、分流储气筒和进气导管,所述分流储气筒分别通过进气导管与所述多个升降气缸连接,所述分流储气筒通过气源管路与外接气源连接。5. A rolling furnace for a laminated glass production line, comprising a furnace body, a radiation heater and a drive roller, characterized in that the furnace body includes an upper furnace body and a lower furnace body that are interlocked, and the radiation heater is installed on On the upper furnace body, the transmission roller is installed on the lower furnace body, and also includes a lifting mechanism, the lifting mechanism is respectively connected with the upper furnace body and the lower furnace body, and the lifting mechanism includes multiple A lifting cylinder, a split air storage tank and an air intake conduit, the split air storage tanks are respectively connected to the plurality of lifting cylinders through the intake ducts, and the split flow air storage tank is connected to an external gas source through an air source pipeline. 6.如权利要求5所述的夹层玻璃生产线辊压炉,其特征在于,所述气源管路上安装有控制阀,所述控制阀为手动控制阀、气动控制阀或电磁控制阀。6. The rolling furnace of a laminated glass production line according to claim 5, wherein a control valve is installed on the gas source pipeline, and the control valve is a manual control valve, a pneumatic control valve or an electromagnetic control valve. 7.如权利要求5或6所述的夹层玻璃生产线辊压炉,其特征在于,所述升降气缸的底部安装有气管接头和调节阀。7. The rolling furnace for a laminated glass production line according to claim 5 or 6, wherein an air pipe joint and a regulating valve are installed at the bottom of the lifting cylinder. 8.如权利要求5或6所述的夹层玻璃生产线辊压炉,其特征在于,连接所述分流储气筒与所述多个升降气缸的所述进气导管的长度相等。8. The rolling furnace of a laminated glass production line according to claim 5 or 6, characterized in that the lengths of the air intake ducts connecting the split air storage tank and the plurality of lifting cylinders are equal. 9.如权利要求5或6所述的夹层玻璃生产线辊压炉,其特征在于,还包括一用于辐射加热器连接导线用的坦克链,所述坦克链的两端分别与所述上炉体和所述下炉体连接。9. The rolling furnace of a laminated glass production line as claimed in claim 5 or 6, further comprising a tank chain for connecting wires to the radiation heater, and the two ends of the tank chain are connected to the upper furnace respectively. The body is connected with the lower furnace body. 10.如权利要求7所述的夹层玻璃生产线辊压炉,其特征在于,还包括一用于辐射加热器连接导线用的坦克链,所述坦克链的两端分别与所述上炉体和所述下炉体连接。10. The rolling furnace of the laminated glass production line as claimed in claim 7, further comprising a tank chain used for connecting wires of the radiation heater, the two ends of the tank chain are connected to the upper furnace body and the furnace body respectively. The lower furnace body is connected.
CN2011205541250U 2011-12-26 2011-12-26 Sandwich glass production line roll-in furnace and lifting mechanism thereof Expired - Lifetime CN202390321U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102531414A (en) * 2011-12-26 2012-07-04 天津南玻节能玻璃有限公司 Roll-in furnace of sandwich glass production line and elevating mechanism thereof
CN103193082A (en) * 2013-03-28 2013-07-10 双钱集团(如皋)轮胎有限公司 Feeding frame lifting setting program optimization method and special device thereof
CN103387345A (en) * 2013-07-26 2013-11-13 辽宁北方玻璃机械有限公司 Automotive glass rolling line

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102531414A (en) * 2011-12-26 2012-07-04 天津南玻节能玻璃有限公司 Roll-in furnace of sandwich glass production line and elevating mechanism thereof
CN103193082A (en) * 2013-03-28 2013-07-10 双钱集团(如皋)轮胎有限公司 Feeding frame lifting setting program optimization method and special device thereof
CN103193082B (en) * 2013-03-28 2015-09-09 双钱集团(如皋)轮胎有限公司 The special purpose device that a kind of feed frame rising assert program is optimized
CN103387345A (en) * 2013-07-26 2013-11-13 辽宁北方玻璃机械有限公司 Automotive glass rolling line
CN103387345B (en) * 2013-07-26 2016-08-17 辽宁北方玻璃机械有限公司 Vehicle glass rolling line

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