CN202366989U - Welding rod drawing and cutting production line - Google Patents
Welding rod drawing and cutting production line Download PDFInfo
- Publication number
- CN202366989U CN202366989U CN2011204817193U CN201120481719U CN202366989U CN 202366989 U CN202366989 U CN 202366989U CN 2011204817193 U CN2011204817193 U CN 2011204817193U CN 201120481719 U CN201120481719 U CN 201120481719U CN 202366989 U CN202366989 U CN 202366989U
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- coalignment
- welding rod
- wire
- production line
- cutterhead
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Abstract
The utility model discloses a welding rod drawing and cutting production line, and belongs to the field of electric welding rod production equipment. The welding rod drawing and cutting production line is characterized in that: a wire drawing machine and a wire cutting machine are horizontally fixed in parallel in tandem; a material outlet of the wire drawing machine faces a material inlet of the wire cutting machine, and is positioned on the same straight line with the material inlet of the wire cutting machine; the wire drawing machine comprises a plurality of wire drawing units which are the same and arranged in parallel in tandem; the wire cutting machine comprises a straightening device, a cutting device (11) and a feeding device; the straightening device and the cutting device (11) are horizontally fixed on a rack (7); and the feeding device is arranged at the rear end of the rack (7). Compared with the prior art, the welding rod drawing and cutting production line has the advantages that: feeding, straightening and cutting processes can be automatically finished, so that production efficiency is improved; and moreover, the surface of a welding wire is smooth, and the crop of the welding wire is smooth, so that the quality of the product is improved.
Description
Technical field
Welding rod draw cut production line belongs to welding rod production equipment field, relates in particular to a kind of draw cut production line of producing welding rod.
Background technology
Present domestic welding rod production field, it is first through the wire drawing machine drawing using the widest, again the technology of alignment cutting; This technology mainly contains wire drawing machine, admission machine, paying out machine, filament cutter and receiving mechanism to be formed, and floor space is bigger, in use; Have many weak points, can not be used with wire drawing machine and realize serialization production, steel wire must artificial unload from the wire drawing machine admission machine; Deliver to and carry out the alignment chopping on the filament cutter paying out machine, labor strength is big, and production efficiency is low.
Summary of the invention
The technical problem that the utility model will solve is: overcome the deficiency of prior art, provide a kind of and can automation accomplish feeding, alignment and cutting-off process, and can make welding wire surface smooth, the welding rod draw cut production line that the welding wire crop is smooth.
The utility model solves the technical scheme that its technical problem adopted: this welding rod draw cut production line; It is characterized in that: wire drawing machine and filament cutter front and back are horizontal fixed side by side; The wire drawing machine discharging opening is towards the feeding mouth of filament cutter; And be on same the straight line, wire drawing machine comprises the wire drawing unit that a plurality of identical front and back are installed together side by side, and filament cutter comprises in advance straight device, shearing device and pay-off; Coalignment and shearing device level are to being fixed on the frame, and pay-off is installed on frame rear end.Wire drawing machine mainly is that wire horizontal is delivered into filament cutter, and the filament cutter major function is alignment and cuts off wire rod, and the wire rod that cuts off is collected.
Described wire drawing unit comprises line box, reel, movable tension pulley and fixing tension pulley; And variable-frequency motor is installed, the line box is installed a side inferior horn place that fixes on reel, movable tension pulley and fixedly tension pulley be installed in the opposite side of reel; Movable tension pulley is at Shang Jiaochu, and fixedly tension pulley is at the inferior horn place.Wire rod warp box twines reel, then through movable tension pulley and fixedly tension pulley get into next unit, form continuous wire drawing, and can regulate drawing speed through variable-frequency motor, maintenance work is carried out synchronously.
Described coalignment comprises straight in advance device, vertical coalignment and horizontal coalignment; In advance straight device is fixed on the frame end; Vertical coalignment and horizontal coalignment are fixed on the back side by side, and also have 4 fixing side by side box for feeding odd between straight in advance device and the vertical coalignment.
Described in advance straight device comprises handwheel, two fixing preparatory through ships and a rotating preparatory through ship; Three preparatory through ships are positive triangular shape and distribute; Two fixing preparatory through ships also come the below, and another rotating preparatory through ship and is connected through screw mandrel with the handwheel on top up; In advance a side of straight device is installed guide pipe, towards the discharging opening direction of wire drawing machine and be in same straight line.Wire rod gets into straight in advance device through guide pipe, and in advance straight device can be eliminated a part of internal stress of wire rod, for the alignment work of back is laid the groundwork.
Described vertical coalignment is identical with horizontal coalignment structure, be interspersed up and down and be fixed on the support by a plurality of alignment wheels, the alignment wheels direction of vertical coalignment down, the alignment wheels horizontal positioned of horizontal coalignment; Vertical coalignment can be eliminated wire rod internal stress longitudinally, and horizontal coalignment can be eliminated the horizontal internal stress of wire rod, can play better alignment effect.
Described alignment wheels comprise that straightening wheel shaft, slide block, pad and Surface Machining have the alignment bearing of deep-slotted chip breaker; The alignment bearing is clipped between slide block and the straightening wheel shaft; And also be provided with pad between slide block and the alignment bearing; The clamping screw that the outer ring is with spring is fixed on slide block on the support, between each alignment wheels the axis of guide is installed.The alignment wheels pass through clamping screw up-down adjustment position, and guarantee that by the axis of guide direction of a plurality of alignment wheels is consistent, and the spring of adorning on the clamping screw can remedy the trickle deficiency that bolt is regulated the gap; Deep-slotted chip breaker on the alignment bearing is through high-precision grinding, and trough rim and bottom land are smooth smooth, and surface smoothness reaches 0.6; To guarantee wire surface no marking through alignment; Improve the surface flatness of wire rod, strengthen pliability, make wire rod fully obtain alignment.
Described shearing device comprises cutterhead, blade and conduit; Cutterhead has two, and blade is installed above, and the gear connection of back is vertically installed and passed through to two cutterheads side by side; Following cutterhead links to each other with synchronous pulley through main shaft; Conduit is equipped with in the cutterhead both sides, and conduit is aimed at the space in the middle of two cutterheads, and wire rod passes from conduit and rotates through cutterhead and cuts off wire rod.
Blade on the described cutterhead is three, is distributed on the circumference of cutterhead, is provided with parallels between cutterhead and the blade and carves piece.There is certain angle at the blade place of blade, and blade can also form cutting knife and cut off angle through the parallels fine setting naturally, will carve piece locking then, thereby guarantees the shearing length and the end face precision of wire rod.
Described pay-off comprises output device, transmitting device, material-falling hopper and the case that connects material, and output device is installed in the shearing device rear, is connected with the transmitting device of vertical placement, and the transmitting device other end links together through the material-falling hopper and the case that connects material.The main effect of output device is that the wire rod that has just cut off is exported from shearing device, and is transported on the transmitting device, gets into material-falling hopper then, and the wire rod of final cutting falls into the case that connects material from material-falling hopper.
Compared with prior art, the beneficial effect that had of the welding rod draw cut production line of the utility model is:
1, automated production, reduce cost, raise the efficiency: make wire drawing machine and filament cutter synchronous operation through automatically controlled, make steel wire pull to wire feed and arrive steel wire again and cut off one-shot forming, automaticity is high, reduced human cost, and production efficiency improves greatly;
2, improve the quality of products: adopt advanced swage and straightening technology; Improve the Steel Wire Surface flatness; Do not hinder bar, played key effect to improving wire quality, shut-off mechanism can make cutting knife form naturally and cut off angle; Thereby guarantee the shearing length and the end face precision of wire rod, make the welding wire crop smooth;
3, safe and reliable: adopt totally-enclosed guard system, noise is low, and prevents the accident generation, and security is good.
Description of drawings
Fig. 1 is the utility model structural representation front view.
Fig. 2 is the straight in advance front view that installs.
Fig. 3 is the front view of vertical coalignment and horizontal coalignment.
Fig. 4 is the front view of shearing device.
Fig. 5 is the left view of shearing device.
Wherein: 1; Casing 2; Line box 3; Reel 4; Movable tension pulley 5; Fixedly tension pulley 6; Straight in advance device 7; Frame 8; Box for feeding odd 9; Vertical coalignment 10; Horizontal coalignment 11; Shearing device 12; Output device 13; Transmitting device 14; Material-falling hopper 15; Case 16 connects material; Guide pipe 17; Handwheel 18; Preparatory through ship 19; Alignment wheels 20; Clamping screw 21; Spring 22; The axis of guide 23; Slide block 24; Alignment bearing 25; Straightening wheel shaft 26; Pad 27; Support 28; Cutterhead 29; Blade 30; Conduit 31; Main shaft 32; Synchronous pulley 33; Gear 34; Carve piece 35; Parallels.
Fig. 1 is the most preferred embodiment of the utility model welding rod draw cut production line, and 1-5 further specifies the utility model below in conjunction with accompanying drawing:
The specific embodiment
With reference to accompanying drawing 1: this welding rod draw cut production line, horizontal fixed side by side before and after wire drawing machine and the filament cutter, the wire drawing machine discharging opening is towards the feeding mouth of filament cutter; And be in same straight line; Wire drawing machine comprises the wire drawing unit that 5 identical front and back are installed together side by side, and outer cup has casing 1, and filament cutter comprises coalignment, shearing device 11 and pay-off; Coalignment and shearing device 11 levels are to being fixed on the frame 7, and pay-off is installed on frame 7 rear ends.Wire drawing machine mainly is that wire horizontal is delivered into filament cutter, and the filament cutter major function is alignment and cuts off wire rod, and the wire rod that cuts off is collected.Whole production line keeps whole process of production to carry out synchronously through the variable-frequency motor governing speed.
The wire drawing unit comprises line box 2, reel 3, movable tension pulley 4 and fixing tension pulley 5; And variable-frequency motor is installed; Line box 2 is installed a side inferior horn place that fixes on reel 3; Movable tension pulley 4 and fixing tension pulley 5 are installed in the opposite side of reel 3, and movable tension pulley 4 is at Shang Jiaochu, and fixedly tension pulley 5 is at the inferior horn place.Wire rod warp box 2 twines reels 3, gets into next unit through movable tension pulley 4 and fixing tension pulley 5 then, forms continuous wire drawing; And the variable ratio frequency changer motor is regulated drawing speed, reel 3 employing narrow slit type water-cooleds and air-cooled, line box 2 employing direct water-cooling; Good cooling results; And adopting the classical V-belt transmission, transmission efficiency is high, noise is low, easy to maintenance.
Coalignment comprises in advance directly device 6, vertical coalignment 9 and horizontal coalignment 10; Straight in advance device 6 is fixed on frame 7 ends; Vertical coalignment 9 is fixed on the back side by side with horizontal coalignment 10, and also has 4 fixing side by side box for feeding odd 8 between straight in advance device 6 and the vertical coalignment 9.
With reference to accompanying drawing 2: straight in advance device 6 comprises handwheel 17, two fixing preparatory through ships 18 and rotating preparatory through ships 18; Three preparatory through ships 18 are positive triangular shape and distribute; Two fixing preparatory through ships 18 also come the below, and another rotating preparatory through ship 18 and is connected through screw mandrel with the handwheel on top 17 up; In advance a side of straight device 6 is installed guide pipe 16, towards the discharging opening direction of wire drawing machine and be in same straight line.Wire rod gets into straight in advance device 6 through guide pipe 16, and straight in advance device 6 can be eliminated a part of internal stress of wire rod, for the alignment work of back is laid the groundwork.
With reference to accompanying drawing 3: described vertical coalignment 9 is identical with horizontal coalignment 10 structures; Be interspersed up and down and be fixed on the support 27 by a plurality of alignment wheels 19; Alignment wheels 19 directions of vertical coalignment 9 down, alignment wheels 19 horizontal positioned of horizontal coalignment 10; The coalignment best results that last five times six alignment wheels 19 aligning methods are formed.Vertical coalignment 9 can be eliminated wire rod internal stress longitudinally, and horizontal coalignment 10 can be eliminated the horizontal internal stress of wire rod, can play better alignment effect.
Alignment wheels 19 comprise that straightening wheel shaft 25, slide block 23, pad 26 and Surface Machining have the alignment bearing 24 of deep-slotted chip breaker; Alignment bearing 24 is clipped between slide block 23 and the straightening wheel shaft 25; And also be provided with pad 26 between slide block 23 and the alignment bearing 24; The clamping screw 20 that the outer ring is with spring 21 is fixed on slide block 23 on the support 27, and the axis of guide 22 is installed between each alignment wheels 19.Alignment wheels 19 pass through clamping screw 20 up-down adjustment positions, and guarantee that by the axis of guide 22 direction of a plurality of alignment wheels 19 is consistent, and the spring 21 of dress can remedy the trickle deficiency that bolt is regulated the gap on the clamping screw 20; Deep-slotted chip breaker on the alignment bearing 24 is through high-precision grinding, and trough rim and bottom land are smooth smooth, and surface smoothness reaches 0.6; To guarantee wire surface no marking through alignment; Improve the surface flatness of wire rod, strengthen pliability, make wire rod fully obtain alignment.
With reference to accompanying drawing 4-5: shearing device comprises cutterhead 28, blade 29 and conduit 30; Cutterhead 28 has two, and gear 33 connections that the back was vertically installed and passed through to 29, two cutterheads of blade 28 side by side are installed above; Following cutterhead 28 links to each other with synchronous pulley 32 through main shaft 31; Conduit 30 is equipped with in cutterhead 28 both sides, and conduit 30 is aimed at the space in the middle of two cutterheads 28, and wire rod passes from conduit and rotates through cutterhead and cuts off wire rod.
With reference to accompanying drawing 1: pay-off comprises output device 12, transmitting device 13, material-falling hopper 14 and the case 15 that connects material; Output device 12 is installed in shearing device 11 rears; Be connected with the transmitting device 13 of vertical placement, transmitting device 13 other ends link together through the material-falling hopper 14 and the case 15 that connects material.The main effect of output device 12 is that the wire rod that has just cut off is exported from shearing device 11, and is transported on the transmitting device 13, gets into material-falling hopper 14 then, and the wire rod of final cutting falls into the case 15 that connects material from material-falling hopper 14.
The course of work is following: wire rod gets into the line box 2 of wire drawing machine by paying out machine, twines reel 3, then through movable tension pulley 4 and fixing tension pulley 5 next wire drawing unit of entering; Form continuous wire drawing, the wire rod that comes out from wire drawing machine passes the straight in advance device 6 that guide pipe 16 gets into filament cutters, and it is straight to carry out prestretching; And elimination wire segment internal stress; Get into vertical coalignment 9 and horizontal coalignment 10 through guide pipe 16 again, eliminate wire rod internal stress and the horizontal internal stress of wire rod longitudinally respectively, can play better alignment effect; After wire rod after the alignment gets into shearing device 11 cut-outs; Get into output device 12 again, be delivered into material-falling hopper 14 through transmitting device 13 then, the wire rod of final cutting directly falls into the case 15 that connects material.Whole process can be regulated through variable-frequency motor and made the speed of wire drawing and feeding, cut-out be consistent the completion that entire work process is changed fast and automatically.
The above; It only is the preferred embodiment of the utility model; Be not to be the restriction of the utility model being made other form, any professional and technical personnel of being familiar with possibly utilize the technology contents of above-mentioned announcement to change or be modified as the equivalent embodiment of equivalent variations.But every the utility model technical scheme content that do not break away to any simple modification, equivalent variations and remodeling that above embodiment did, still belongs to the protection domain of the utility model technical scheme according to the technical spirit of the utility model.
Claims (7)
1. welding rod draw cut production line; It is characterized in that: horizontal fixed side by side before and after wire drawing machine and the filament cutter, wire drawing machine discharging opening be towards the feeding mouth of filament cutter, and be on same the straight line; Wire drawing machine comprises the wire drawing unit that a plurality of identical front and back are installed together side by side; Filament cutter comprises coalignment, shearing device (11) and pay-off, and coalignment and shearing device (11) level is to being fixed on the frame (7), and pay-off is installed on frame (7) rear end.
2. welding rod draw cut production line according to claim 1; It is characterized in that: described wire drawing unit comprises line box (2), reel (3), movable tension pulley (4) and fixing tension pulley (5); And variable-frequency motor is installed, line box (2) is fixed on a side inferior horn place of reel (3), movable tension pulley (4) and fixedly tension pulley (5) be installed in the opposite side of reel (3); Movable tension pulley (4) is at Shang Jiaochu, and fixedly tension pulley (5) is at the inferior horn place.
3. welding rod draw cut production line according to claim 1; It is characterized in that: described coalignment comprises straight device (6), vertical coalignment (9) and horizontal coalignment (10) in advance; Straight device (6) is fixed on frame (7) end in advance; Vertical coalignment (9) and horizontal coalignment (10) are fixed on the back successively side by side, and straight in advance the device also is fixed with 4 fixing side by side box for feeding odd (8) between (6) and the vertical coalignment (9).
4. welding rod draw cut production line according to claim 3; It is characterized in that: described in advance straight device (6) comprises handwheel (17), two fixing preparatory through ships (18) and a rotating preparatory through ship (18); Three preparatory through ships (18) are positive triangular shape and distribute; Two fixing preparatory through ships (18) also come the below, and another rotating preparatory through ship (18) and is connected through screw mandrel with the handwheel (17) on top up; In advance a side of straight device (6) is installed guide pipe (16), towards the discharging opening direction of wire drawing machine and be in same straight line.
5. welding rod draw cut production line according to claim 3; It is characterized in that: described vertical coalignment (9) is identical with horizontal coalignment (10) structure; Be interspersed up and down and be fixed on the support (27) by a plurality of alignment wheels (19); Alignment wheels (19) direction of vertical coalignment (9) down, alignment wheels (19) horizontal positioned of horizontal coalignment (10);
Described alignment wheels (19) comprise that straightening wheel shaft (25), slide block (23), pad (26) and Surface Machining have the alignment bearing (24) of deep-slotted chip breaker; Alignment bearing (24) is clipped between slide block (23) and the straightening wheel shaft (25); And also be provided with pad (26) between slide block (23) and the alignment bearing (24); The clamping screw (20) that the outer ring is with spring (21) is fixed on slide block (23) on the support (27), between each alignment wheels (19) axis of guide (22) is installed.
6. welding rod draw cut production line according to claim 1 is characterized in that: described shearing device comprises cutterhead (28), blade (29) and conduit (30), and cutterhead (28) has two; Blade (29) is installed above; Gear (33) connection of back is vertically installed and passed through to two cutterheads (28) side by side, and following cutterhead (28) links to each other with synchronous pulley (32) through main shaft (31), and conduit (30) is equipped with in cutterhead (28) both sides; Conduit (30) is aimed at the space in the middle of two cutterheads (28)
Blade (29) on described each cutterhead (28) is three, is distributed on the circumference of cutterhead (28), is provided with parallels (35) between cutterhead (28) and the blade (29) and carves piece (34).
7. welding rod draw cut production line according to claim 1; It is characterized in that: described pay-off comprises output device (12), transmitting device (13), material-falling hopper (14) and the case that connects material (15); Output device (12) is installed in shearing device (11) rear; Be connected with the transmitting device (13) of vertical placement, transmitting device (13) other end links together through material-falling hopper (14) and the case that connects material (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204817193U CN202366989U (en) | 2011-11-28 | 2011-11-28 | Welding rod drawing and cutting production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204817193U CN202366989U (en) | 2011-11-28 | 2011-11-28 | Welding rod drawing and cutting production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202366989U true CN202366989U (en) | 2012-08-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011204817193U Expired - Fee Related CN202366989U (en) | 2011-11-28 | 2011-11-28 | Welding rod drawing and cutting production line |
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| Country | Link |
|---|---|
| CN (1) | CN202366989U (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103286482A (en) * | 2013-06-13 | 2013-09-11 | 郑州亚丰立得表面技术有限公司 | Full-automatic straight welding wire machining production line |
| CN104096718A (en) * | 2014-06-26 | 2014-10-15 | 芜湖楚江合金铜材有限公司 | Copper alloy wire for zipper and processing equipment thereof |
| CN104731077A (en) * | 2015-03-20 | 2015-06-24 | 天津市金桥焊材集团有限公司 | Linear wire drawing machine and high-speed wire cutting machine continuous production integrated device and control method |
| CN105093260A (en) * | 2015-09-22 | 2015-11-25 | 北京师范大学 | Square polycapillary X-ray regulation device and preparation method thereof |
| CN106624622A (en) * | 2016-11-11 | 2017-05-10 | 李克山 | Welding pin forming process for waste heat recovery boiler |
| CN108296674A (en) * | 2017-12-21 | 2018-07-20 | 浙江高博焊接材料有限公司 | A kind of welding wire wire drawing chopping all-in-one machine |
| CN109647929A (en) * | 2018-12-20 | 2019-04-19 | 贵州航天南海科技有限责任公司 | A kind of wire drawing machine winding system with alignment function |
| CN112222325A (en) * | 2020-09-28 | 2021-01-15 | 五矿联众(天津)焊接材料有限公司 | Welding wire cutting device for drawing |
| CN112820800A (en) * | 2020-12-31 | 2021-05-18 | 保定易通光伏科技股份有限公司 | Device and method for machining segmented triangular welding strip |
| CN116274442A (en) * | 2022-12-27 | 2023-06-23 | 江阴市华硕机械制造有限公司 | Full-automatic wire drawing device with surface cleaning mechanism |
-
2011
- 2011-11-28 CN CN2011204817193U patent/CN202366989U/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103286482A (en) * | 2013-06-13 | 2013-09-11 | 郑州亚丰立得表面技术有限公司 | Full-automatic straight welding wire machining production line |
| CN104096718A (en) * | 2014-06-26 | 2014-10-15 | 芜湖楚江合金铜材有限公司 | Copper alloy wire for zipper and processing equipment thereof |
| CN104731077A (en) * | 2015-03-20 | 2015-06-24 | 天津市金桥焊材集团有限公司 | Linear wire drawing machine and high-speed wire cutting machine continuous production integrated device and control method |
| CN105093260A (en) * | 2015-09-22 | 2015-11-25 | 北京师范大学 | Square polycapillary X-ray regulation device and preparation method thereof |
| CN106624622A (en) * | 2016-11-11 | 2017-05-10 | 李克山 | Welding pin forming process for waste heat recovery boiler |
| CN106624622B (en) * | 2016-11-11 | 2019-09-17 | 李克山 | A kind of heat recovery boiler capillary forming technology |
| CN108296674A (en) * | 2017-12-21 | 2018-07-20 | 浙江高博焊接材料有限公司 | A kind of welding wire wire drawing chopping all-in-one machine |
| CN109647929A (en) * | 2018-12-20 | 2019-04-19 | 贵州航天南海科技有限责任公司 | A kind of wire drawing machine winding system with alignment function |
| CN112222325A (en) * | 2020-09-28 | 2021-01-15 | 五矿联众(天津)焊接材料有限公司 | Welding wire cutting device for drawing |
| CN112820800A (en) * | 2020-12-31 | 2021-05-18 | 保定易通光伏科技股份有限公司 | Device and method for machining segmented triangular welding strip |
| CN116274442A (en) * | 2022-12-27 | 2023-06-23 | 江阴市华硕机械制造有限公司 | Full-automatic wire drawing device with surface cleaning mechanism |
| CN116274442B (en) * | 2022-12-27 | 2023-11-10 | 江阴市华硕机械制造有限公司 | Full-automatic wire drawing device with surface cleaning mechanism |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120808 Termination date: 20151128 |