CN202366743U - High-performance energy-saving type abrasive belt rice mill - Google Patents
High-performance energy-saving type abrasive belt rice mill Download PDFInfo
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- CN202366743U CN202366743U CN2011205505555U CN201120550555U CN202366743U CN 202366743 U CN202366743 U CN 202366743U CN 2011205505555 U CN2011205505555 U CN 2011205505555U CN 201120550555 U CN201120550555 U CN 201120550555U CN 202366743 U CN202366743 U CN 202366743U
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- chamber
- whitening
- rice
- abrasive band
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Abstract
A high-performance energy-saving type abrasive belt rice mill comprises a machine frame, a feeding device, a discharging device and whitening chambers, wherein the feeding device, the discharging device and the whitening chambers are arranged on the machine frame. The high-performance energy-saving abrasive belt rice mill is characterized by further comprising a roller with an abrasive belt on the outer wall, the whitening chambers are a plurality of independent unit bodies, and each whitening chamber is installed on the periphery of the abrasive belt of the roller through an opened face on one side in axial clinging mode. A whitening chamber inlet and a whitening chamber outlet are arranged at two ends of each whitening chamber and are respectively connected with a material inlet device and a material outlet device. By adopting the abrasive belt type roller, the plurality of independent integrated whitening chambers and the technologies of freefall type material conveying processing, touch screen numerical control and the like, the rice mill has the advantages of being compact in structure, high in intelligentized degree and the like. Single-way or double-way milling can finish processing milling operations of brown rice with different grain types, and the rice mill can be used for processing polished rice and processing active nutritious rice with germ retained.
Description
[technical field]
The utility model relates to a kind of rice mill, especially belongs to a kind of high performance and energy-saving abrasive band rice mill.
[technical background]
Paddy husking becomes brown rice, brown rice peeling edible rice, and the shelling peeling equipment be exactly the application the rice mill that will relate to.Tradition rice mill of a great variety, but its structure is made up of feed arrangement, whitening chamber, drawing mechanism etc. usually, wherein whitening chamber is a core component, its structure comprises sand roller or iron roll, propeller, rice huller screen and rice cutter etc.During operation; Brown rice is admitted in the whitening chamber by the hopper of feed arrangement, through the promotion of sand roller internal pressure and mechanical force, makes brown rice in whitening chamber, obtain extruding; Through between brown rice from friction mutually, with the mutual friction of sand roller after remove cortex rice, accomplish the husk rice operation.But there is following problem in the rice mill of traditional structure: husk rice power is milled from the high pressure propelling and the brute force of sand roller; Not only need expend very big power of motor; And it is very high to increase broken rate, and therefore, a lot of enterprises increase broken rate and reach corresponding machining accuracy for reducing in actual production; Have to adopt multiple devices (being generally the 3-5 platform) series connection carrying out multiple tracks husk rice; Even so still have the high problem of energy consumption, ton material power consumption is generally more than 20kwh, but also the processing that can only adapt to a kind of type (long-grained nonglutinous rice type or round-grained rice type) brown rice is milled; In addition, also there is the big defective of machine-processed rice temperature rise.
[summary of the invention]
For solving the problems of the technologies described above; The utility model aims to provide a kind of high performance and energy-saving abrasive band rice mill; These facility have power consumption low, fit to grind that the grain type is many, to increase broken rate low and go out the little advantage of machine-processed rice temperature rise; It not only can have been processed polished rice but also can be used for the processing of active nutritional rice with remained germ, can accomplish the husk rice operation after general single track or twice are milled.
For realizing above-mentioned purpose; The utility model has adopted following technical scheme: this high performance and energy-saving abrasive band rice mill; Comprise frame, and be arranged on feed arrangement, drawing mechanism and whitening chamber on the frame, it is characterized in that: also comprise the cylinder that is equipped with the abrasive band on the outer wall; Said whitening chamber is a plurality of and cell cube independently each other, and each whitening chamber all axially is close to the periphery that formula is installed in said cylinder abrasive band through the opening surface of a side; The two ends of each whitening chamber have whitening chamber inlet and whitening chamber outlet, and they are connected with drawing mechanism with feed arrangement respectively.
Described abrasive band rice mill; It is characterized in that: said cylinder is vertically to the bottom that is installed in feed arrangement; Said feed arrangement is made up of feed pipe, branch barrel and sub-material arm, and every sub-material arm is corresponding to a whitening chamber, and the outlet of sub-material arm is docked with the whitening chamber inlet seal.
Described abrasive band rice mill; It is characterized in that: said drawing mechanism is the discharge chamber of a two-double cylinder; On the roof of the interlayer chamber of this discharge chamber, have quantity and the corresponding to receiving opening of said whitening chamber number, each receiving opening docks with a whitening chamber exit seal; The internal layer chamber of said discharge chamber and said whitening chamber bottom have passage; Said internal layer chamber is a vacuum chamber; Interlayer chamber and internal layer chamber are respectively equipped with delivery outlet.
Described abrasive band rice mill; It is characterized in that: the periphery in said cylinder abrasive band has 12 whitening chambers of arranging shoulder to shoulder; Isolate each other by seal between each whitening chamber and the whitening chamber, form 12 separate rice milling chambers between 12 whitening chambers and the said abrasive band; Axially the row of being provided with brushes outside two free whitening chamber sidewalls.
Described abrasive band rice mill is characterized in that: said cylinder is rotated by stepless speed change device control.
Beneficial effect: compared with prior art; The innovation of the maximum of the utility model be to adopt the abrasive belt cylinder and be arranged on cylinder periphery, have a plurality of separate and become whole whitening chamber structure; Thereby thoroughly changed the traditional structure that present all rice mills have only a whitening chamber, therefore existing more ubiquitous problems of rice mill are readily solved: at first, after the alternative extruding rice of abrasive band mill rice technology technology; Not only can omit members such as sand roller (or iron roll), propeller, rice huller screen, rice cutter and pressure door; And help cutting down the consumption of energy significantly, the ton material power consumption that facts have proved this machine generally below 8kWh, can reduce power consumption 44%-55%; As requested, take the circumstances into consideration to adjust factors such as abrasive band, sand number, drum rotation speed after, just can adapt to milling of various grain type (long-grained nonglutinous rice type or round-grained rice type) brown rice, not only can process polished rice but also can be used for the processing of active nutritional rice with remained germ.Moreover whitening chamber is by a plurality of separate, and connects into whole pearling cell again and constitute, and it is little not only to go out the machine-processed rice temperature rise, and very helps reducing percentage of damage, facts have proved that percentage of damage can reduce about 5%.At last, owing to adopt technology such as the defeated material of free fall type, infinitely variable speeds cylinder and touch-screen numerical control, make this machine have plurality of advantages such as compact conformation, intelligent degree height concurrently.Measure through relevant departments: adopt single track or twice to mill to accomplish the processing of the different grain type brown rice operation of milling.
For sharpening understanding,, the utility model is described in further detail through embodiment below in conjunction with accompanying drawing.
[description of drawings]
Fig. 1 is the perspective view of an embodiment of the utility model, and the visual angle of this figure is to observe forward from the rear side of product.
Fig. 2 is the three-dimensional structure for amplifying sketch map of a whitening chamber 13 among Fig. 1.
Fig. 3 is the side structure perspective view of Fig. 1.
Among the figure: feed pipe 1, valve plate 2, cylinder 21 divides barrel 3, sub-material arm 4, feed space 5, frame 6; Rice outlet tube 7, chaff crushed rices delivery outlet 71, pad foot 8, underframe 9, discharge chamber 10, discharge chamber roof 11, receiving opening 111; Cylinder 12, shirt rim 121, motor 122, power transmission shaft 123, balance staff 124, drive 125, regulating wheel 126; Driving-belt 127, trailing arm 128, drum shaft 129, whitening chamber 13, rice milling chamber 131, rice milling chamber inlet 132, rice milling chamber outlet 133; Gap 14, abrasive band 15, baffle plate 16, ramp 161, diaphragm seal 162, row's brush 17.
[specific embodiment]
Referring to Fig. 1.The innovation of the maximum of the utility model has been to adopt abrasive belt cylinder 12 and has been arranged on the periphery in cylinder 12 abrasive bands 15, has a plurality of separately and become the structure of the whitening chamber 13 of integral unit body, and it is that example describes that present embodiment is provided with 12 whitening chambers 13 with cylinder 12 peripheries.During practical implementation, the barrel dliameter of the visual cylinder 12 of the quantity of whitening chamber 13 size, and whitening chamber 13 sized own are determined by circumstances.
This rice mill is by frame 6, and feed arrangement, cylinder 12, drawing mechanism and 12 parts such as whitening chamber 13 of being arranged on from top to bottom on the frame 6 constitute.Frame 6 is "] from the K of Fig. 1 to observing substantially " shape."] " bottom one of shape is horizontal is the tetrapod that 9, four adjustable pad foots 8 of underframe are arranged on this underframe 9; Top one a horizontal part that becomes feed arrangement; The one perpendicular main body that is frame 6, except that playing a supporting role, motor 122, transmission mechanism and control instrument etc. all are arranged on this main body.
The top one horizontal feed space 5 that is of frame 6, feed pipe 1, the valve plate 2 at this feed space 5 and its top divide barrel 3 and sub-material arm 4 to constitute the feed arrangement of these rice mills.The inner chamber of feed space 5 is divided into 12 compartments.Each upper compartment communicates with a sub-material arm 4 (crushed element that the compartment of sub-material chamber 5 also can be regarded sub-material arm 4 as) respectively in 12 compartments, and the raw material of feed pipe 1 input can be slipped to each compartment through minute barrel 3, sub-material arm 4.Valve plate 2 radially is arranged on the interface of feed pipe 1 and branch barrel 3, by cylinder control folding.
Referring to Fig. 1, and combine Fig. 3.Cylinder 12 is vertical to the bottom that is arranged on feed space 5, and shirt rim 121 clearance-types wrap in the upper edge of cylinder 12 outward.During installation, cylinder 12 is vertically to being fixed on the drum shaft 129, and drum shaft 129 is supported by trailing arm 128, and its two ends are provided with bearing, by the output shaft of the motor 122 of transmission mechanism through power transmission shaft 123, synchronizing wheel 125, regulating wheel 126, driving-belt 127 driven in rotation.Balance staff 124 is used to install abrasive band 15, and the change in location of balance staff 124 is controlled by cylinder, and its degree of tightness can be adjusted the rate of tension in abrasive band 15, and reaches dismounting, purpose easy for installation.Abrasive band 15 tension types are arranged on the periphery of cylinder 12 and balance staff 124, rotate with cylinder 12.The outside at balance staff 124 is provided with safety door.
The bottom of 12 compartments of feed space 5 all has an outlet, rice milling chamber inlet 132 (please combine Fig. 2) sealed butt joint of this outlet and whitening chamber 13.In Fig. 1, only drawn a whitening chamber 13, and exposed the abrasive band 15 on the cylinder 12, in fact, be provided with 12 whitening chambers 13 in the periphery of cylinder 12, they shoulder to shoulder, axially-aligned is in the periphery of cylinder 12.Isolate each other by diaphragm seal 162 between each whitening chamber 13 and the whitening chamber, that is: formed between the outer wall of 12 whitening chambers 13 and said cylinder 12 12 separate, but be linked to be the rice milling chamber 131 of integral unit body.Be linked to be whole 12 whitening chambers, 13 similar C shape section rings and put periphery at cylinder 12; Port at C shape section; Two promptly free whitening chamber 13 sidewalls are the axial row of being respectively equipped with brush 17 outward, and the purpose of the row of setting brush 17 is to stop that the excessive and removing of powder in the whitening chamber 13 is attached to the powder on the abrasive band 15.
In conjunction with Fig. 2.The height of each whitening chamber 13 is consistent, and is complementary with the height of cylinder 12, but the diapire of the rice milling chamber 131 of husk rice chamber 13 should be lower than the bottom surface of cylinder 12 slightly, has passage with the internal layer chamber and said whitening chamber 13 bottoms of guaranteeing discharge chamber 10.Each whitening chamber 13 is made up of the inner chamber that rice milling chamber 131 and baffle plate 16 surround; Wherein rice milling chamber 131 is the husk rice workplace; The inner chamber that baffle plate 16 surrounds is that (next door and the gap between the abrasive band 15 between collecting chamber and the husk rice workplace are very little for the collecting chamber of chaff crushed rices; Only allow the chaff crushed rices to pass through), rice milling chamber 131 is provided with diaphragm seal 162 all around with the inner chamber that baffle plate 16 surrounds, and does not have diaphragm seal 162 between the inner chamber that rice milling chamber 131 and baffle plate 16 surround.Smooth mouthful of the relative face in both and abrasive band 15; Wherein, Pearling chamber 131 have rice milling chamber inlet 132, rice milling chamber outlet 133 up and down, rice milling chamber inlet 132 docks with the compartment exit seal of aforementioned feed space 5, rice milling chamber export 133 with discharge chamber 10 roofs 11 on receiving opening 111 sealed butt joint.The bottom of baffle plate 16 is provided with the ramp 161 of an introversion, and collection chaff crushed rices can be got in the discharge chambers 10 from ramp 161.During installation, each whitening chamber 13 corresponding receiving openings 111, upper articulation on the peripheral jointed shaft in shirt rim 121, the bottom by the locking plate positioning and fixing of cylinder control on the roof 11 of discharge chamber 10.
Said drawing mechanism is the discharge chamber 10 of a two-double cylinder, and it has peripheral interlayer chamber and the formed internal layer chamber of internal layer, and the interlayer chamber is cover plate, is delivery outlet with the outlet of rice outlet tube 7 with roof 11.The internal layer chamber roof is freely opened, and is vacuum chamber (therefore excessive powder all can siphon away) that the bottom is provided with chaff crushed rices delivery outlet 71.This discharge chamber 10 is arranged on the underframe 9, and is positioned at the bottom of cylinder 12, and the internal diameter of its roof 11 is a bit larger tham the external diameter of cylinder 12, after the installation, leaves annular gap 14 between the two.On the roof 11 of the interlayer chamber of this discharge chamber 10, have 12 receiving openings 111, the shape of each receiving opening 111, size all export 133 with whitening chamber and are complementary.
The foregoing description is intended to deepen the further understanding to this machine design concept through explanation, and is not only to be confined to this structure, and any distressed structure of designing based on this thought also should receive the restriction of this patent.
For improving the intelligent degree of this machine, this machine also can be done following consideration in the specific implementation.Power supply adopts AC380V/3 electricity mutually, utilizes the Frequency Converter Control motor speed, and rice machine digitial controller CPU, rice machine display screen are installed on the machine.The running of one cover programme-control rice machine is set on the rice machine digitial controller CPU.The displaying contents of rice machine display screen can comprise: parameters such as the switching on and shutting down of rice machine, operating current, machine operation frequency, rice machine valve plate switch, rice this running time of machine and rice machine accumulated running time.
The course of work of this machine is following: drive power transmission shaft 123 rotations by motor 122, through drive 125, regulating wheel 126, driving-belt 127 drive cylinder 12 rotations, and the 15 pairs of brown rice in cylinder 12 drive abrasive bands carry out grinding.Brown rice divides barrel 3 entering whitening chambers 13 to mill through brown rice, and brown rice is motion from top to bottom not only, and is driven rotations by abrasive band 15, thereby each surface of brown rice is ground to polished rice by abrasive band 15.Powdered chaff crushed rices is taken out of whitening chamber 13 by abrasive band 15 and is got in the inner chamber that baffle plates 16 surround, the negative pressure of internal layer chamber make the chaff crushed rices through chaff crushed rices delivery outlet 71 by the pipeline sucking-off.Polished rice stops that relying on conducts oneself with dignity drops to rice outlet tube 7, is exported by elevator through its outlet owing to receive the outer wall of rice milling chamber 131.
Claims (5)
1. high performance and energy-saving abrasive band rice mill; Comprise frame (6); And be arranged on feed arrangement, drawing mechanism and the whitening chamber (13) on the frame (6); It is characterized in that: also comprise the cylinder (12) that is equipped with abrasive band (15) on the outer wall, said whitening chamber (13) is a plurality of and cell cube independently each other, and each whitening chamber (13) all axially is close to the periphery that formula is installed in said cylinder (12) abrasive band (15) through the opening surface of a side; The two ends of each whitening chamber (13) have whitening chamber inlet (132) and whitening chamber outlet (133), and they are connected with drawing mechanism with feed arrangement respectively.
2. abrasive band as claimed in claim 1 rice mill; It is characterized in that: said cylinder (12) is vertical to the bottom that is installed in feed arrangement; Said feed arrangement is made up of feed pipe (1), branch barrel (3) and sub-material arm (4); Every sub-material arm (4) is corresponding to a whitening chamber (13), the outlet of sub-material arm (4) and whitening chamber inlet (132) sealed butt joint.
3. abrasive band as claimed in claim 1 rice mill; It is characterized in that: said drawing mechanism is the discharge chamber (10) of a two-double cylinder; On the roof (11) of the interlayer chamber of this discharge chamber (10), have quantity and the corresponding to receiving opening of said whitening chamber (13) number (111), each receiving opening (111) and whitening chamber outlet (a 133) sealed butt joint; The internal layer chamber of said discharge chamber (10) and said whitening chamber bottom have passage; Said internal layer chamber is a vacuum chamber; Interlayer chamber and internal layer chamber are respectively equipped with delivery outlet.
4. abrasive band as claimed in claim 1 rice mill; It is characterized in that: the periphery in said cylinder (12) abrasive band (15) has 12 whitening chambers of arranging shoulder to shoulder (13); Isolate each other by seal between each whitening chamber (13) and the whitening chamber, form 12 separate rice milling chambers (131) between 12 whitening chambers (13) and said abrasive band (15); Axially (17) are brushed by the row of being provided with outside two free whitening chamber sidewalls.
5. abrasive band as claimed in claim 1 rice mill is characterized in that: said cylinder (12) is rotated by stepless speed change device control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205505555U CN202366743U (en) | 2011-12-26 | 2011-12-26 | High-performance energy-saving type abrasive belt rice mill |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205505555U CN202366743U (en) | 2011-12-26 | 2011-12-26 | High-performance energy-saving type abrasive belt rice mill |
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| Publication Number | Publication Date |
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| CN202366743U true CN202366743U (en) | 2012-08-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011205505555U Expired - Lifetime CN202366743U (en) | 2011-12-26 | 2011-12-26 | High-performance energy-saving type abrasive belt rice mill |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102553667A (en) * | 2011-12-26 | 2012-07-11 | 戴智华 | High-performance energy-saving abrasive belt rice machine |
| CN102941135A (en) * | 2012-11-20 | 2013-02-27 | 湖南省天龙米业有限公司 | Air tube type rice pealing machine |
| CN103816957A (en) * | 2014-03-18 | 2014-05-28 | 彭才贵 | Slab abrasive belt rice milling machine |
| CN104338574A (en) * | 2014-10-27 | 2015-02-11 | 哈尔滨北仓粮食仓储工程设备有限公司 | Belt type lattice flow rice husking machine and rice husking method |
| CN104338573A (en) * | 2014-10-27 | 2015-02-11 | 刘全义 | Belt type lattice flow rice husking machine and rice husking method |
| CN104492523A (en) * | 2014-10-27 | 2015-04-08 | 哈尔滨北仓粮食仓储工程设备有限公司 | Flow-isolating and energy-saving rice mill and rice milling method |
| CN105642389A (en) * | 2016-03-23 | 2016-06-08 | 苏州库浩斯信息科技有限公司 | Intelligent rice milling machine |
| TWI643676B (en) * | 2013-08-27 | 2018-12-11 | 佐竹股份有限公司 | Grinding-type vertical grain polishing machine |
-
2011
- 2011-12-26 CN CN2011205505555U patent/CN202366743U/en not_active Expired - Lifetime
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102553667A (en) * | 2011-12-26 | 2012-07-11 | 戴智华 | High-performance energy-saving abrasive belt rice machine |
| CN102941135A (en) * | 2012-11-20 | 2013-02-27 | 湖南省天龙米业有限公司 | Air tube type rice pealing machine |
| CN102941135B (en) * | 2012-11-20 | 2015-02-11 | 湖南省天龙米业有限公司 | Air tube type rice whitening machine |
| TWI643676B (en) * | 2013-08-27 | 2018-12-11 | 佐竹股份有限公司 | Grinding-type vertical grain polishing machine |
| CN103816957A (en) * | 2014-03-18 | 2014-05-28 | 彭才贵 | Slab abrasive belt rice milling machine |
| CN104338574A (en) * | 2014-10-27 | 2015-02-11 | 哈尔滨北仓粮食仓储工程设备有限公司 | Belt type lattice flow rice husking machine and rice husking method |
| CN104338573A (en) * | 2014-10-27 | 2015-02-11 | 刘全义 | Belt type lattice flow rice husking machine and rice husking method |
| CN104492523A (en) * | 2014-10-27 | 2015-04-08 | 哈尔滨北仓粮食仓储工程设备有限公司 | Flow-isolating and energy-saving rice mill and rice milling method |
| CN104338574B (en) * | 2014-10-27 | 2018-03-30 | 哈尔滨北仓粮食仓储工程设备有限公司 | Belt flow blocking rice mill and husk rice method |
| CN105642389A (en) * | 2016-03-23 | 2016-06-08 | 苏州库浩斯信息科技有限公司 | Intelligent rice milling machine |
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| GR01 | Patent grant | ||
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Granted publication date: 20120808 |