CN202366614U - Coating exhaust gas purifier - Google Patents
Coating exhaust gas purifier Download PDFInfo
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- CN202366614U CN202366614U CN2011204940588U CN201120494058U CN202366614U CN 202366614 U CN202366614 U CN 202366614U CN 2011204940588 U CN2011204940588 U CN 2011204940588U CN 201120494058 U CN201120494058 U CN 201120494058U CN 202366614 U CN202366614 U CN 202366614U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
涂装废气净化器,其本体由进风口、漆雾过滤棉装置、机械过滤装置和两个高压锯齿电场吸附区、汞齐灯光催化区、防紫外线机械过滤网、出风口依次连接的箱体,箱体外形可以为圆筒状、矩状,出风口和进风口各与进气管道和排气管道连通。本装置可以有效处理工业生产中的有机物质种类包括苯类、酮类、酯类、醇类、醚类和烷烃类等净化效率达到85%以上。净化效果好处理速度快。
The body of the painted exhaust gas purifier is composed of an air inlet, a paint mist filter cotton device, a mechanical filter device, two high-voltage sawtooth electric field adsorption areas, an amalgam light catalytic area, an anti-ultraviolet mechanical filter, and an air outlet. The shape of the box body can be cylindrical or rectangular, and the air outlet and the air inlet are respectively communicated with the air intake duct and the exhaust duct. The device can effectively process organic substances in industrial production, including benzenes, ketones, esters, alcohols, ethers and alkanes, and the purification efficiency can reach more than 85%. The purification effect is good and the processing speed is fast.
Description
【技术领域】 【Technical field】
本实用新型涉及一种废气处理装置,具体涉及一种应用于石油、化工、橡胶、油漆、涂装、家俱、家电、印刷等行业中产生的低浓度有机废气的净化处理,可处理的有机物质种类包括苯类、酮类、酯类、醇类、醚类和烷烃类等。The utility model relates to a waste gas treatment device, in particular to a purification treatment of low-concentration organic waste gas produced in industries such as petroleum, chemical industry, rubber, paint, coating, furniture, home appliances, printing, etc. Types include benzenes, ketones, esters, alcohols, ethers and alkanes, etc.
【背景技术】 【Background technique】
在现代工业领域例如石油、化工、橡胶、油漆、涂装、家俱、家电、印刷等行业工业生产中会产生的低浓度有机废气,这些废气一般为可处理的有机物质种类包括苯类、酮类、酯类、醇类、醚类和烷烃类等。所产生的有机废气不符合国家气体排放标准,对大气环境造成污染。In modern industrial fields such as petroleum, chemical, rubber, paint, painting, furniture, home appliances, printing and other industries, low-concentration organic waste gas will be produced. These waste gases are generally treatable organic substances, including benzene and ketones. , Esters, Alcohols, Ethers and Alkanes etc. The organic waste gas produced does not meet the national gas emission standards, causing pollution to the atmospheric environment.
现有技术的有机废气处理一般采用活性炭吸附、催化燃烧、催化氧化,酸碱中和,等离子等方式。以上各种方式处理废气有一定效果,但是各种处理方式一般只能处理特定领域的废气,而不能有效处理现代工业生产中产生各种类型废气,综合处理能力较弱。The organic waste gas treatment in the prior art generally adopts methods such as activated carbon adsorption, catalytic combustion, catalytic oxidation, acid-base neutralization, and plasma. The above methods have certain effects on waste gas treatment, but generally they can only treat waste gas in specific fields, but cannot effectively deal with various types of waste gas produced in modern industrial production, and the comprehensive treatment capacity is weak.
【实用新型内容】 【Content of utility model】
为克服现有技术不足,本实用新型提供一种涂装废气净化器,该装置采用漆雾过滤+机械过滤+等离子+UVC的结合方式来净化有机废气,该装置可以有效处理的有机物质种类包括苯类、酮类、酯类、醇类、醚类和烷烃类等。该装置废气综合处理能力强,可以有效降低废气含量达到国家废气排放标准。In order to overcome the shortcomings of the existing technology, the utility model provides a painting waste gas purifier. The device adopts a combination of paint mist filtration + mechanical filtration + plasma + UVC to purify organic waste gas. The types of organic substances that can be effectively treated by the device include Benzene, ketones, esters, alcohols, ethers and alkanes, etc. The device has a strong exhaust gas comprehensive treatment capability, and can effectively reduce the exhaust gas content to meet the national exhaust gas emission standards.
本实用新型所采用的技术方案是:涂装废气净化器,其本体由进风口、漆雾过滤棉装置、机械过滤装置和两个高压锯齿电场吸附区、汞齐灯光催化区、防紫外线机械过滤网、出风口依次连接的箱体,箱体外形可以为圆筒状、矩状,出风口和进风口各与进气管道和排气管道连通。The technical solution adopted in the utility model is: a painted waste gas purifier, the body of which is composed of an air inlet, a paint mist filter cotton device, a mechanical filter device, two high-voltage sawtooth electric field adsorption areas, an amalgam light catalytic area, and an ultraviolet-resistant mechanical filter. The box body connected in turn by the net and the air outlet, the shape of the box body can be cylindrical or rectangular, and the air outlet and the air inlet are respectively connected with the intake pipe and the exhaust pipe.
作为优选,所述的涂装废气净化器,其特征是,高压锯齿电场吸附区包含3-10对喇叭口形高压放电电极,并可以前后排列2-5排,依次接近两排喇叭口形高压放电电极相互错开,在一端为气流流向,依次相连两排中心区域形成臭氧区域。As a preference, the exhaust gas purifier for painting is characterized in that the high-voltage sawtooth electric field adsorption area contains 3-10 pairs of trumpet-shaped high-voltage discharge electrodes, and can be arranged in 2-5 rows before and after, approaching two rows of trumpet-shaped high-voltage discharge electrodes in turn. They are staggered from each other, and one end is the air flow direction, and the two rows of central areas are connected in turn to form an ozone area.
作为优选,所述的涂装废气净化器,其特征是,汞齐灯光催化区采用可以200-280mn光谱能量的紫外线杀菌灯,并在紫外线杀菌灯套接石英套管。Preferably, the exhaust gas purifier for painting is characterized in that the amalgam light catalytic zone adopts an ultraviolet germicidal lamp with a spectrum energy of 200-280mn, and a quartz sleeve is socketed in the ultraviolet germicidal lamp.
机废气经收集后进入等离子有机废气净化器内,首先有机废气中的粉尘等颗粒状物质经过预处理段被进口漆雾过滤棉吸附过滤,使流出的有机废气中的粉尘浓度大大降低,从而保证高压等离子电场的正常工作。经过预处理装置后的有机废气浓度比较均衡,废气在经过两级恒洁独创的锯齿形等离子电场,被电场中电晕放电的大量电荷撞击,废气中的粒子被高度电离,充分分解、炭化;经过等离子高压电场后的废气再经过紫外光催化区域,由低压汞齐灯(德国贺利氏)产生的大量臭氧对废气中的甲苯、二甲苯等有机物质进行氧化分解,从而达到有机废气净化的目的,净化效率达到85%以上。废气全部通过“喇叭口”阴极板的放电区域,使废气完全被高压电场击穿、电离、氧化。“喇叭口”的锯齿放电,通风效果好,处理面积大,放电臭氧含量高,效果比一般板板式处理效果好。The machine waste gas enters the plasma organic waste gas purifier after being collected. First, the dust and other particulate matter in the organic waste gas is absorbed and filtered by the imported paint mist filter cotton through the pretreatment section, so that the dust concentration in the outflowing organic waste gas is greatly reduced, thus ensuring Normal operation of high-voltage plasma electric field. After the pretreatment device, the concentration of organic waste gas is relatively balanced. After the waste gas passes through the two-stage Hengjie original zigzag plasma electric field, it is hit by a large number of electric charges caused by corona discharge in the electric field. The particles in the waste gas are highly ionized, fully decomposed and carbonized; After passing through the plasma high-voltage electric field, the exhaust gas passes through the ultraviolet photocatalytic area, and a large amount of ozone generated by the low-pressure amalgam lamp (Germany Heraeus) oxidizes and decomposes organic substances such as toluene and xylene in the exhaust gas, thereby achieving the goal of purifying organic waste gas. The purpose is to achieve a purification efficiency of more than 85%. All the exhaust gas passes through the discharge area of the "horn mouth" cathode plate, so that the exhaust gas is completely broken down, ionized and oxidized by the high-voltage electric field. The sawtooth discharge of the "horn mouth" has good ventilation effect, large treatment area and high discharge ozone content, and the effect is better than that of general plate treatment.
本实用新型有益效果是:本装置可以有效处理工业生产中的有机物质种类包括苯类、酮类、酯类、醇类、醚类和烷烃类等净化效率达到85%以上。净化效果好处理速度快。The beneficial effects of the utility model are: the device can effectively process organic substances in industrial production, including benzenes, ketones, esters, alcohols, ethers and alkanes, and the purification efficiency reaches more than 85%. The purification effect is good and the processing speed is fast.
为使更进一步了解本实用新型的特征和技术内容,详见本实用新型附图和实施方式,然而所附图式仅供参考与说明用,并非是对本实用新型加以限制。In order to further understand the features and technical content of the utility model, please refer to the drawings and implementations of the utility model for details. However, the attached drawings are only for reference and description, and are not intended to limit the utility model.
【附图说明】 【Description of drawings】
图1为本实用新型结构图;Fig. 1 is a structural diagram of the utility model;
图2为本实用新型高压锯齿电场吸附区结构图;Fig. 2 is the structural diagram of the high-voltage sawtooth electric field adsorption area of the utility model;
图3为本实用新型高压锯齿电场吸附区A-A’剖视图;Fig. 3 is the sectional view of the high-voltage sawtooth electric field adsorption area A-A' of the utility model;
图中,1-本体;2-进风口;3-漆雾过滤棉装置;4-机械过滤装置;5-高压锯齿电场吸附区;6-汞齐灯光催化区;7-防紫外线机械过滤网;8-出风口;9-高压放电电极;10-臭氧区域;11-气流流向。In the figure, 1-body; 2-air inlet; 3-paint mist filter cotton device; 4-mechanical filter device; 5-high voltage sawtooth electric field adsorption area; 6-amalgam light catalytic area; 7-ultraviolet protection mechanical filter; 8-air outlet; 9-high voltage discharge electrode; 10-ozone area; 11-air flow direction.
【具体实施方式】 【Detailed ways】
下面结合附图和实施实例对本实用新型作进一步说明。Below in conjunction with accompanying drawing and implementation example the utility model is further described.
如图1-3所示,其本体(1)由进风口(2)、漆雾过滤棉装置(3)、机械过滤装置(4)和两个高压锯齿电场吸附区(5)、汞齐灯光催化区(6)、防紫外线机械过滤网(7)、出风口(8)依次连接的箱体,箱体外形可以为圆筒状、矩状,出风口(2)和进风口(8)各与进气管道和排气管道连通。高压锯齿电场吸附区(5)包含3-10对喇叭口形高压放电电极(9),并可以前后排列2-5排,依次接近两排喇叭口形高压放电电极(9)相互错开,在一端为气流流向(11),依次相连两排中心区域形成臭氧区域(10)。汞齐灯光催化区(6)采用可以200-280mn光谱能量的紫外线杀菌灯,并在紫外线杀菌灯套接石英套管。As shown in Figure 1-3, its body (1) consists of an air inlet (2), a paint mist filter cotton device (3), a mechanical filter device (4), two high-voltage sawtooth electric field adsorption areas (5), an amalgam light Catalytic zone (6), anti-ultraviolet mechanical filter screen (7), and air outlet (8) are connected sequentially to the casing, and the shape of the casing can be cylindrical or rectangular, and the air outlet (2) and the air inlet (8) are respectively It communicates with the intake pipe and exhaust pipe. The high-voltage sawtooth electric field adsorption area (5) contains 3-10 pairs of trumpet-shaped high-voltage discharge electrodes (9), and can be arranged in 2-5 rows before and after, and the two rows of trumpet-shaped high-voltage discharge electrodes (9) are staggered in turn, and one end is airflow The flow direction (11) connects two rows of central areas successively to form an ozone area (10). The amalgam light catalytic zone (6) adopts an ultraviolet germicidal lamp with a spectral energy of 200-280mn, and a quartz sleeve is sleeved on the ultraviolet germicidal lamp.
实施例1,机废气经收集后进入等离子有机废气净化器内,首先有机废气中的粉尘等颗粒状物质经过预处理段被进口漆雾过滤棉吸附过滤,使流出的有机废气中的粉尘浓度大大降低,从而保证高压等离子电场的正常工作。经过预处理装置后的有机废气浓度比较均衡,废气在经过两级恒洁独创的锯齿形等离子电场,被电场中电晕放电的大量电荷撞击,废气中的粒子被高度电离,充分分解、炭化;经过等离子高压电场后的废气再经过紫外光催化区域,由低压汞齐灯(德国贺利氏)产生的大量臭氧对废气中的甲苯、二甲苯等有机物质进行氧化分解,从而达到有机废气净化的目的,净化效率达到85%以上。废气全部通过“喇叭口”阴极板的放电区域,使废气完全被高压电场击穿、电离、氧化。“喇叭口”的锯齿放电,通风效果好,处理面积大,放电臭氧含量高,效果比一般板板式处理效果好。Example 1, the machine waste gas enters the plasma organic waste gas purifier after being collected. First, the dust and other particulate matter in the organic waste gas is absorbed and filtered by the imported paint mist filter cotton through the pretreatment section, so that the dust concentration in the outflowing organic waste gas is greatly increased. Reduced, so as to ensure the normal operation of the high-voltage plasma electric field. After the pretreatment device, the concentration of organic waste gas is relatively balanced. After the waste gas passes through the two-stage Hengjie original zigzag plasma electric field, it is hit by a large number of electric charges caused by corona discharge in the electric field. The particles in the waste gas are highly ionized, fully decomposed and carbonized; After passing through the plasma high-voltage electric field, the exhaust gas passes through the ultraviolet photocatalytic area, and a large amount of ozone generated by the low-pressure amalgam lamp (Germany Heraeus) oxidizes and decomposes organic substances such as toluene and xylene in the exhaust gas, thereby achieving the goal of purifying organic waste gas. The purpose is to achieve a purification efficiency of more than 85%. All the exhaust gas passes through the discharge area of the "horn mouth" cathode plate, so that the exhaust gas is completely broken down, ionized and oxidized by the high-voltage electric field. The sawtooth discharge of the "horn mouth" has good ventilation effect, large treatment area and high discharge ozone content, and the effect is better than that of general plate treatment.
实施例2,高压电场维护电场单元必须定期清洗,以免影响处理效率及引发事故,漆雾浓度一般的地区清洗间隔为1-2个月,漆雾浓度高的地点清洗周期可适当缩短。在正常工作期间,风机与净化器不能频繁开关,由于净化器有延时功能,在开始的8分钟电场并不工作,故频繁开机等于不工作,将会影响处理效果,并缩短使用寿命。不得在没有接上电场时开启净化器电源,以免过高的空载高压击穿绝缘子和发生放电事故。Example 2, high-voltage electric field maintenance The electric field unit must be cleaned regularly to avoid affecting the processing efficiency and causing accidents. The cleaning interval is 1-2 months in areas with average paint mist concentration, and the cleaning cycle can be appropriately shortened in places with high paint mist concentration. During normal operation, the fan and purifier cannot be switched on and off frequently. Since the purifier has a time-delay function, the electric field does not work in the first 8 minutes, so frequent startup is equal to not working, which will affect the treatment effect and shorten the service life. Do not turn on the power supply of the purifier when the electric field is not connected, so as to avoid excessive no-load high voltage breakdown insulators and discharge accidents.
实施例3,紫外灯管的维护,由于紫外线辐射直接作用于人体时具有一定的危害作用,所以使用时需避免人的直接照射。紫外线灯管使用寿命一般可达9000小时,在使用过程中处理效率与时间成反比,要达到较好的处理效果,需定期更换灯管。紫外灯管属于易碎物品,在安装和搬运时需轻拿轻放。
实施例4,阻漆棉的维护,阻漆棉为易耗品,需要根据现场处理效率,来更换阻漆棉。
本装置可以有效处理工业生产中的有机物质种类包括苯类、酮类、酯类、醇类、醚类和烷烃类等净化效率达到85%以上。净化效果好处理速度快。The device can effectively process organic substances in industrial production, including benzenes, ketones, esters, alcohols, ethers and alkanes, and the purification efficiency can reach more than 85%. The purification effect is good and the processing speed is fast.
然而上述仅本实用新型较佳可行的实施例而已,非因此局限本实用新型保护范围,依照上述实施例所作各种变形或套用均在此技术方案保护范围之内。However, the above are only preferred and feasible embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Various modifications or applications made according to the above embodiments are within the protection scope of this technical solution.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2011204940588U CN202366614U (en) | 2011-12-02 | 2011-12-02 | Coating exhaust gas purifier |
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| CN2011204940588U CN202366614U (en) | 2011-12-02 | 2011-12-02 | Coating exhaust gas purifier |
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| CN202366614U true CN202366614U (en) | 2012-08-08 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104984620A (en) * | 2015-06-30 | 2015-10-21 | 成都市新都区鑫悦空气净化设备厂 | Paint mist treatment equipment |
| CN105056727A (en) * | 2015-08-25 | 2015-11-18 | 钱向然 | Air purification device |
| CN111185065A (en) * | 2020-01-16 | 2020-05-22 | 江苏万和涂装机械有限公司 | Coating paint mist purification treatment mechanism |
| CN116078077A (en) * | 2023-04-07 | 2023-05-09 | 杭州智和净化科技有限公司 | Automatic replacement device and automatic replacement method for dry type filter module |
-
2011
- 2011-12-02 CN CN2011204940588U patent/CN202366614U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104984620A (en) * | 2015-06-30 | 2015-10-21 | 成都市新都区鑫悦空气净化设备厂 | Paint mist treatment equipment |
| CN105056727A (en) * | 2015-08-25 | 2015-11-18 | 钱向然 | Air purification device |
| CN111185065A (en) * | 2020-01-16 | 2020-05-22 | 江苏万和涂装机械有限公司 | Coating paint mist purification treatment mechanism |
| CN116078077A (en) * | 2023-04-07 | 2023-05-09 | 杭州智和净化科技有限公司 | Automatic replacement device and automatic replacement method for dry type filter module |
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