CN202339229U - A device for measuring the weight of produced fluid on-line at low temperature and under pressure for pumping wells - Google Patents
A device for measuring the weight of produced fluid on-line at low temperature and under pressure for pumping wells Download PDFInfo
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Abstract
Description
技术领域 technical field
本实用新型涉及油田采油技术领域,特别涉及一种采出液计量专用装置,是一种抽油机井低温在线带压称采出液重量的装置。The utility model relates to the technical field of oil production in oil fields, in particular to a special device for measuring production fluid, which is a device for weighing production fluid on-line at low temperature and under pressure in a pumping well.
背景技术 Background technique
随着油田滚动开发的深入,许多低产油田、抽油机井采用串联式集油工艺流程,由于串联式抽油井的集油工艺特点,使单井产量无法正常计量,老区块抽油井通常采用的腰轮、涡轮、弹性刮板流量计等不适应稠油进行计量,而超声波流量计和传统的二相分离器,在实际应用中测量误差较大,因而只能采用相互关停井求差的方法进行计量,频繁启停会影响油井产量和单井生产工况。With the deepening of rolling development of oilfields, many low-yield oilfields and pumping wells adopt tandem oil-gathering process. Due to the characteristics of oil-gathering technology of tandem pumping wells, the production of a single well cannot be measured normally. Wheels, turbines, and elastic scraper flowmeters are not suitable for measuring heavy oil, while ultrasonic flowmeters and traditional two-phase separators have large measurement errors in practical applications, so the method of shutting down the wells to find the difference can only be used For metering, frequent start and stop will affect oil well production and single well production conditions.
目前,采油现场推广应用的功图法量液技术,受到气体影响、油管漏失、杆管偏磨、油稠等特殊工况的影响,导致部分特低产液井的产液量计量误差较大。现场需要一种更加准确的计量方式进行功图法计量结果的对比验证。At present, the liquid measurement technology of the power map method popularized and applied in the oil production field is affected by special working conditions such as gas influence, tubing leakage, partial wear of the rod and pipe, and thick oil, resulting in large errors in the liquid production measurement of some ultra-low liquid production wells. A more accurate measurement method is needed on site to compare and verify the measurement results of the power diagram method.
实用新型内容 Utility model content
本实用新型的目的是:提供一种抽油机井低温在线带压称采出液重量的装置,实现对抽油机井进行带压在线计量采出液,满足油田生产中串联井单井计量的急需。满足偏远、寒冷地区抽油机井单井计量,同时作为功图法计算产液量计量结果的对比标准。The purpose of the utility model is to provide a device for weighing the weight of the produced fluid on-line at low temperature and under pressure in the pumping well, so as to realize the on-line measurement of the produced fluid under pressure in the pump well, and meet the urgent need for single-well measurement of serial wells in oil field production . It meets the single well measurement of pumping wells in remote and cold areas, and is also used as a comparison standard for the calculation of fluid production measurement results by the work diagram method.
本实用新型采用的技术方案是:抽油机井低温在线带压称采出液重量的装置,主要由微波加热器、量油罐、电动阀、气液分离器、安全阀、载荷传感器、齿轮泵、含水分析仪、气体流量计、信号采集模块、控制台、高压氮气平衡罐和液压升降平台组成,量油罐采用卧式圆柱体罐,在量油罐的顶部连接有安全阀,其特征在于:在量油罐的上部固定有气液分离器,气液分离器的进液管线上连接有第一电动阀,气液分离器下部的排液管与量油罐的进液口连接;气液分离器上部的排气口连接有排气管线,排气管线上连接有气体流量计和第三电动阀;在量油罐的下部有排液管线,排液管线上连接有齿轮泵、含水分析仪和第二电动阀;气液分离器的排气管线与量油罐的排液管线连接在一起;在量油罐的上部连接有氮气管线,氮气管线的另一端连接高压氮气平衡罐,在油井产液量计量过程中通过氮气平衡罐补充量液罐内的气压实现模拟井口回压的定压计量状态。在量油罐的底部有三个载荷传感器,传感器的底部固定有手动的液压升降平台立柱上,第一电动阀、第二电动阀、第三电动阀、安全阀、载荷传感器、齿轮泵和含水分析仪通过信号线连接信号采集模块(PLC),信号采集模块(PLC)通过导线连接控制台。The technical scheme adopted in the utility model is: a device for weighing the weight of the produced fluid on-line with pressure at low temperature in the pumping well, mainly composed of a microwave heater, an oil measuring tank, an electric valve, a gas-liquid separator, a safety valve, a load sensor, and a gear pump. , water content analyzer, gas flow meter, signal acquisition module, console, high-pressure nitrogen balance tank and hydraulic lifting platform, the oil measuring tank is a horizontal cylindrical tank, and a safety valve is connected to the top of the oil measuring tank, which is characterized in that : A gas-liquid separator is fixed on the upper part of the oil measuring tank, the first electric valve is connected on the liquid inlet line of the gas-liquid separator, and the liquid discharge pipe at the lower part of the gas-liquid separator is connected with the liquid inlet of the oil measuring tank; The exhaust port on the upper part of the liquid separator is connected with an exhaust pipeline, and the gas flow meter and the third electric valve are connected to the exhaust pipeline; there is a drain pipeline at the lower part of the oil measuring tank, and a gear pump, water-containing pipeline is connected to the drain pipeline. The analyzer and the second electric valve; the exhaust line of the gas-liquid separator is connected with the drain line of the oil measuring tank; a nitrogen pipeline is connected to the upper part of the oil measuring tank, and the other end of the nitrogen pipeline is connected to a high-pressure nitrogen balance tank. In the process of oil well liquid production metering, the air pressure in the metering liquid tank is supplemented by the nitrogen balance tank to realize the constant pressure metering state of simulating wellhead back pressure. There are three load sensors at the bottom of the oil measuring tank. The bottom of the sensor is fixed on the column of the manual hydraulic lifting platform. The first electric valve, the second electric valve, the third electric valve, the safety valve, the load sensor, the gear pump and the water analysis The instrument is connected to the signal acquisition module (PLC) through the signal line, and the signal acquisition module (PLC) is connected to the console through the wire.
为了适应冬季低温油井产出液的计量,在量油罐的一端固定有微波加热器。In order to adapt to the metering of low-temperature oil well production fluid in winter, a microwave heater is fixed at one end of the oil measuring tank.
简述抽油机井低温在线带压称采出液重量的装置的操作过程,有利于理解本实用新型。参阅图1。通过手动的液压升降平台15将一个量油罐体2的全部重量承载于三支载荷传感器6上。计量时,通过快速接头用高压软管与井口连接。油井井口产出液首先进入气液分离器4,分离出的液体通过斜板流入量油罐2内;分离出的气体进入排气管线,信号采集模块12(PLC)记录载荷传感器6的示值变化,根据计量时长与载荷增量计算井口的产液总量,称重计量避免了气体对产出液体积的影响,当产出液到达设定重量时,通过控制台13开启齿轮泵7,快速排出量油罐2内的液体,排液至单体罐总重量降低到设定重量时,停止排液,继续第二次计量,如此重复实现连续计量。一口井计量完毕,排出量油罐内全部液体。计量过程中,当量油罐体内气体压力低于系统回压时,该装置自备的高压氮气罐14自动向量油罐内充气,保持量油罐内压力与生产回压管线压力平衡,实现抽油机井在线带压量液。冬季计量施工时,通过高压软管连接量油罐2和采油井口,开启微波加热器1对整个计量系统进行预热,预热完成后,保持工作状态的设定恒温,可以实现-35℃低温条件下的正常计量。安全阀6主要用于控制系统压力上限。A brief description of the operation process of the device for measuring the weight of produced fluid on-line at low temperature and under pressure in pumping wells is helpful for understanding the utility model. See Figure 1. The entire weight of a
操作步骤:参阅图1。Operation steps: refer to Figure 1.
1.称重计量装置使用时车体要尽量选择上风且与抽油机平行位置摆放,保持平稳,不允许有大的倾斜,量油罐2进出口与油井进出口保持最近距离。1. When the weighing and measuring device is in use, the car body should be placed upwind and parallel to the pumping unit to keep it stable, and no large inclination is allowed. The inlet and outlet of the oil measuring
2、量油罐2的进液口应和油井的出液口用高压软管连接,量油罐2的出液口和油井回压管线用高压软管连接(或环套阀门连接),并保证各连接端无渗漏,检查各手动控制阀是否处于灵活开闭工作状态。2. The liquid inlet of the oil measuring
3.系统电源可通过单井变压器接入,反复检查连接无误后,打开主机电源开关,控制柜的电源指示灯亮。3. The power supply of the system can be connected through a single well transformer. After repeatedly checking that the connection is correct, turn on the power switch of the main engine, and the power indicator light of the control cabinet will be on.
4、排液管线加热到预定温度后,检查电机正反转(方法见电控部分),保证齿轮泵7的电机正转,齿轮泵7排液工作正常,准备工作就绪。4. After the liquid discharge pipeline is heated to the predetermined temperature, check the forward and reverse rotation of the motor (see the electric control part for the method) to ensure that the motor of the
5.打开油井出液阀门,开启抽油机,量油罐进液,记录时间,进入计量状态;同时打开高压氮气平衡罐14的调节阀,调节量油罐2的压力到系统回压,关闭高压氮气平衡罐14,保持计量状态的压力平衡。5. Open the liquid outlet valve of the oil well, turn on the pumping unit, measure the liquid into the oil tank, record the time, and enter the metering state; at the same time, open the regulating valve of the high-pressure
6.计量过程中:记录时间,读取结果并记录下来,当量油罐2中进液达到所设定的载荷上限时排液电机自动启动,开始排液;当量油罐2载荷下降到下限位时,控制系统发出信号,齿轮泵7停止排液;完成一次计量过程,如此重复直至计量结束。6. During the measurement process: record the time, read the results and record them. When the liquid in the
7.计量结束后关闭产出液阀门,待量油罐2排空后切断电源,落下液压升降平台15,载荷传感器6卸载,在井口进出液连接短节处,通过电动阀控制放压,压力放空后拆除井口高压软管,断开电源,整理井场,恢复油井正常生产。7. Close the production fluid valve after the measurement is completed, cut off the power supply after the
本实用新型的有益效果:本实用新型抽油机井低温在线带压称采出液重量的装置,在全过程带压在线计量产液,提高了单井计量的准确性,车载移动实现多井计量。采用微波整体加热量油罐及管线实现冬季低温计量,和腰轮、涡轮、弹性刮板流量计量油相比,计量不受产液含蜡、高粘和低凝影响;与通常采用的超声波流量计以及传统的二相分离器计量相比,计量误差较小。与传统的计量方式相比,带压移动计量装置可以简化流程工艺,节约大量地面建设费用,便于及时了解抽油井运行工况。Beneficial effects of the utility model: The utility model is a device for weighing the weight of the produced fluid on-line at low temperature and under pressure in the pumping well, and can measure the production fluid on-line under pressure in the whole process, which improves the accuracy of single well measurement, and realizes multi-well measurement by vehicle-mounted movement . Microwave overall heating oil tanks and pipelines are used to realize low-temperature metering in winter. Compared with waist wheel, turbine, and elastic scraper flow metering oil, the metering is not affected by the wax content, high viscosity and low condensation of the product liquid; it is different from the commonly used ultrasonic flow rate Compared with the meter and the traditional two-phase separator meter, the metering error is small. Compared with the traditional metering method, the mobile metering device with pressure can simplify the process technology, save a lot of ground construction costs, and facilitate timely understanding of the operating conditions of the pumping well.
附图说明 Description of drawings
图1是本实用新型抽油机井低温在线带压称采出液重量的装置结构示意图。Fig. 1 is a schematic diagram of the structure of the utility model low-temperature online pressure weighing device for producing fluid in pumping wells.
图中,1-微波加热器,2-量油罐,3-第一电动阀,4-气液分离器,5-安全阀,6-载荷传感器,7-齿轮泵,8-含水分析仪,9-第二电动阀,10-第三电动阀,11-气体流量计,12-信号采集模块,13-控制台,14-高压氮气平衡罐,15-液压升降平台。In the figure, 1-microwave heater, 2-oil gauge tank, 3-first electric valve, 4-gas-liquid separator, 5-safety valve, 6-load sensor, 7-gear pump, 8-moisture analyzer, 9-Second electric valve, 10-Third electric valve, 11-Gas flow meter, 12-Signal acquisition module, 13-Console, 14-High pressure nitrogen balance tank, 15-Hydraulic lifting platform.
具体实施方式 Detailed ways
实施例1:以一个抽油机井低温在线带压称采出液重量的装置为例,对本实用新型作进一步详细说明。Embodiment 1: Taking a low-temperature online pressure-bearing device for weighing produced fluid in a pumping well as an example, the utility model is further described in detail.
参阅图1。本实用新型抽油机井低温在线带压称采出液重量的装置,主要由微波加热器1、量油罐2、三个电动阀、气液分离器4、安全阀5、三个载荷传感器6、齿轮泵7、含水分析仪8、气体流量计11、信号采集模块12、控制台13、高压氮气平衡罐14和液压升降平台15组成。See Figure 1. The utility model is a device for weighing the weight of the produced liquid on-line at low temperature and under pressure in the pumping well, mainly composed of a microwave heater 1, an
量油罐2采用内容积为1m3的卧式圆柱体罐,在量油罐2的顶部连接有一个安全阀5。在量油罐2的上部与进液管线之间安装有气液分离器4,进液管线上安装有第一电动阀3,气液分离器4下部的排液管与量油罐2的进液口连接;气液分离器4上部的排气口连接有排气管线,排气管线上连接有气体流量计11和第三电动阀10;在量油罐2的下部有排液管线,在量油罐2下部的排液管线上连接有齿轮泵7、含水分析仪8和第二电动阀9;气液分离器4的排气管线与量油罐2下部的排液管线连接在一起;在量油罐2的上部另外连接有氮气管线,氮气管线的另一端连接高压氮气平衡罐14;在量油罐2的底部有三个量程为700kN的高精度载荷传感器6,在量油罐2的底部固定有手动的液压升降平台15。三个700kN高精度载荷传感器6安装在手动的液压升降平台15的三根立柱上。第一电动阀3、第二电动阀9、第三电动阀10、安全阀5、载荷传感器6、齿轮泵7和含水分析仪8通过信号线连接到信号采集模块12(西门子PLC),信号采集模块12(PLC)通过导线连接控制台13。系统通过一个西门子触摸屏实现人机交互。The
在量油罐2的一端固定有微波加热器1。One end of the
该抽油机井低温在线带压称采出液重量的装置,适用于油田开采中常规抽油机井,产液计量范围:0~150m3/d;产气量:0~3000m3/d;工作压力:0.11~2.5MPa;环境温度:-45℃~80℃。产油粘度:≤3000mPa·s、含水:0~100%。The device for measuring the weight of produced fluid on-line with pressure at low temperature for pumping wells is suitable for conventional pumping wells in oil field production. The measurement range of liquid production: 0-150m 3 /d; gas production: 0-3000m 3 /d; working pressure : 0.11~2.5MPa; Ambient temperature: -45℃~80℃. Oil production viscosity: ≤3000mPa·s, water content: 0-100%.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102975647A (en) * | 2012-12-10 | 2013-03-20 | 北京富机达能电气产品股份有限公司 | Vehicle-mounted movable metering device |
| CN103482561A (en) * | 2013-09-30 | 2014-01-01 | 遵义中土粮油收储有限公司 | High-accuracy oil product conveying weighing system and use method thereof |
| CN110931281A (en) * | 2019-09-05 | 2020-03-27 | 国网辽宁省电力有限公司电力科学研究院 | Transformer on-load switch degassing device and method convenient for field operation |
| CN111747369A (en) * | 2020-07-06 | 2020-10-09 | 中国石油天然气集团公司 | Unpowered automatic loading method and device for oil well produced liquid |
-
2011
- 2011-10-17 CN CN2011203946394U patent/CN202339229U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102975647A (en) * | 2012-12-10 | 2013-03-20 | 北京富机达能电气产品股份有限公司 | Vehicle-mounted movable metering device |
| CN103482561A (en) * | 2013-09-30 | 2014-01-01 | 遵义中土粮油收储有限公司 | High-accuracy oil product conveying weighing system and use method thereof |
| CN103482561B (en) * | 2013-09-30 | 2016-02-24 | 遵义中土粮油收储有限公司 | A kind of high precision oil product conveying Weighing system and using method thereof |
| CN110931281A (en) * | 2019-09-05 | 2020-03-27 | 国网辽宁省电力有限公司电力科学研究院 | Transformer on-load switch degassing device and method convenient for field operation |
| CN111747369A (en) * | 2020-07-06 | 2020-10-09 | 中国石油天然气集团公司 | Unpowered automatic loading method and device for oil well produced liquid |
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