CN202309249U - A motor structure - Google Patents

A motor structure Download PDF

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Publication number
CN202309249U
CN202309249U CN2011203988109U CN201120398810U CN202309249U CN 202309249 U CN202309249 U CN 202309249U CN 2011203988109 U CN2011203988109 U CN 2011203988109U CN 201120398810 U CN201120398810 U CN 201120398810U CN 202309249 U CN202309249 U CN 202309249U
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thickness
core
rotor
stator
stator core
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CN2011203988109U
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潘明攀
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Zhongshan Broad Ocean Motor Manufacturing Co Ltd
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Zhongshan Broad Ocean Motor Manufacturing Co Ltd
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Priority to CN2011203988109U priority Critical patent/CN202309249U/en
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Priority to US13/571,382 priority patent/US20130038162A1/en
Priority to CA2785401A priority patent/CA2785401A1/en
Priority to US14/842,811 priority patent/US9748807B2/en
Anticipated expiration legal-status Critical
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Abstract

The utility model discloses a motor structure, including stator module and rotor subassembly, stator module include stator core (1) and winding, stator core (1) includes yoke portion (10) and inwards extrudes a plurality of teeth (11) from yoke portion (10), two adjacent teeth (11) form rule groove (12), the winding is located rule groove (12) and convolutes on tooth (11), the rotor subassembly includes rotor core (2) and permanent magnet (3), rotor core (2) include annular drawing (22) that are provided with central shaft hole (21) and from a plurality of magnetic conduction blocks (23) of annular drawing (22) outside protrusion, form radial recess (24) that are used for installing permanent magnet (3) between two adjacent magnetic conduction blocks (23), protruding catch hook (26) in both sides magnetic conduction block (23) of opening (25) of radial recess (24), the thickness of stator core (1) is L1, the thickness of the rotor core (2) is L2, L2 is larger than L1, the structure is simple, the volume is small, the magnetic gathering effect is strong, and the cost of the motor is greatly reduced.

Description

一种电机结构A motor structure

技术领域: Technical field:

本实用新型涉及一种电机结构。The utility model relates to a motor structure.

背景技术: Background technique:

传统的电机结构包括定子组件和转子组件,定子组件包括定子铁芯和绕组,转子组件包括转子铁芯和内嵌在转子铁芯上的永磁体,定子铁芯和转子铁芯的厚度相等,该结构电机聚磁效果差,电机功率达不到较高要求,为满足电机功率高要求,通常采用增加定子铁芯和转子铁芯的厚度,或者选用更强的磁性材料,但该方式增大了电机体积,成本高昂,降低电机市场竞争力。The traditional motor structure includes a stator assembly and a rotor assembly. The stator assembly includes a stator core and windings. The rotor assembly includes a rotor core and a permanent magnet embedded in the rotor core. The thickness of the stator core and the rotor core are equal. Structural motors have poor magnetic concentration effect, and the motor power cannot meet the high requirements. In order to meet the high requirements of the motor power, the thickness of the stator core and rotor core is usually increased, or stronger magnetic materials are used, but this method increases the The size of the motor is high and the cost is high, which reduces the competitiveness of the motor market.

发明内容: Invention content:

本实用新型的目的是提供一种电机结构,它结构简单,体积轻小,聚磁效果强,大大降低了电机成本。The purpose of the utility model is to provide a motor structure, which is simple in structure, light and small in size, strong in magnetism gathering effect, and greatly reduces the cost of the motor.

本实用新型的目的是通过下述技术方案予以实现的。The purpose of this utility model is achieved through the following technical solutions.

一种电机结构,包括定子组件和转子组件,定子组件嵌套在转子组件外面,所述的定子组件包括定子铁芯和绕组,定子铁芯包括轭部和从轭部向内凸出若干齿,相邻两个齿形成嵌线槽,绕组位于嵌线槽里并卷绕在齿上,转子组件包括转子铁芯和永磁体,转子铁芯包括设置有中心轴孔的环形图和从环形图外侧凸出的若干块导磁块,在相邻两导磁块之间形成用于安装永磁体的径向凹槽,在径向凹槽的开口部的两侧导磁块上凸出挡钩,定子铁芯的厚度为L1小于转子铁芯的厚度为L2。A motor structure, including a stator assembly and a rotor assembly, the stator assembly is nested outside the rotor assembly, the stator assembly includes a stator core and a winding, the stator core includes a yoke and a number of teeth protruding inward from the yoke, Two adjacent teeth form a wire groove, and the winding is located in the wire groove and wound on the tooth. The rotor assembly includes a rotor core and a permanent magnet. A plurality of protruding magnetic conductive blocks form radial grooves for installing permanent magnets between two adjacent magnetic conductive blocks, and protrude retaining hooks on both sides of the opening of the radial groove. The thickness of the stator core is L1 less than the thickness of the rotor core is L2.

上述所述的转子铁芯的厚度L2与定子铁芯的厚度L1之差的范围是3mm-50mm。The above-mentioned difference between the thickness L2 of the rotor core and the thickness L1 of the stator core is in the range of 3mm-50mm.

上述所述的转子铁芯的厚度L2与定子铁芯的厚度L1之差的范围是3mm-20mm。The above-mentioned difference between the thickness L2 of the rotor core and the thickness L1 of the stator core is in the range of 3mm-20mm.

上述所述的转子铁芯的厚度L2与定子铁芯的厚度L1之差的范围是3mm-10mm。The above-mentioned difference between the thickness L2 of the rotor core and the thickness L1 of the stator core is in the range of 3mm-10mm.

上述所述的导磁块的外侧面的截面形状是圆弧线,外侧面是以偏移中心轴孔的中心O一定距离H的点A为圆心。The cross-sectional shape of the outer surface of the above-mentioned magnetic permeable block is an arc line, and the outer surface is centered at point A which is offset by a certain distance H from the center O of the central axis hole.

上述所述的齿的内侧面是由中间的向内弯曲的外弧线和两侧的外切边构成,导磁块的外侧面与齿的内侧面相互配合。The inner surface of the tooth mentioned above is composed of an inwardly curved outer arc in the middle and outer trimming edges on both sides, and the outer surface of the magnetic permeable block cooperates with the inner surface of the tooth.

上述所述的外弧线是圆弧线。The above-mentioned outer arcs are circular arcs.

上述所述的定子铁芯的外侧边缘设有若干切线,在靠近切线、定子铁芯上设有安装孔。The outer edge of the above-mentioned stator core is provided with several tangent lines, and there are mounting holes on the stator core near the tangent lines.

本实用新型与现有技术相比,具有如下效果:1)定子铁芯的厚度为L1,转子铁芯的厚度为L2,转子铁芯的厚度L2大于定子铁芯的厚度L1,电机结构简单,体积轻小,聚磁效果强,大大降低了电机成本;2)导磁块的外侧面的截面形状是圆弧线,外侧面是以偏移中心轴孔的中心O一定距离H的点A为圆心,使转子铁芯漏磁减少,齿槽转矩脉动降低,反电势常数大,反电势的波形平滑,提高电机性能,降低损耗;3)齿的内侧面是由中间的向内弯曲的外弧线和两侧的外切边构成,导磁块的外侧面与齿的内侧面相互配合,外弧线是圆弧线,可以进一步减少漏磁,使齿槽转矩脉动降低。Compared with the prior art, the utility model has the following effects: 1) the thickness of the stator iron core is L1, the thickness of the rotor iron core is L2, the thickness L2 of the rotor iron core is greater than the thickness L1 of the stator iron core, the motor structure is simple, The volume is light and small, and the magnetic effect is strong, which greatly reduces the cost of the motor; 2) The cross-sectional shape of the outer surface of the magnetic block is an arc line, and the outer surface is a point A that is offset from the center O of the central shaft hole by a certain distance H. The center of the circle reduces the magnetic flux leakage of the rotor core, reduces the cogging torque ripple, the back EMF constant is large, and the back EMF waveform is smooth, which improves the performance of the motor and reduces loss; The arc and the outer trim on both sides are formed. The outer surface of the magnetic block and the inner surface of the tooth cooperate with each other. The outer arc is a circular arc, which can further reduce the magnetic flux leakage and reduce the cogging torque ripple.

附图说明: Description of drawings:

图1是本实用新型的立体图。Fig. 1 is a perspective view of the utility model.

图2是本实用新型的结构示意图。Fig. 2 is a schematic structural view of the utility model.

图3是本实用新型的定、转子聚磁结构示意图。Fig. 3 is a schematic diagram of the magnetism gathering structure of the stator and rotor of the present invention.

图4是本实用新型转子铁芯局部放大结构示意图。Fig. 4 is a partial enlarged structure diagram of the rotor core of the present invention.

图5是本实用新型定子铁芯局部放大结构示意图。Fig. 5 is a partial enlarged structure diagram of the stator core of the utility model.

具体实施方式: Detailed ways:

下面通过具体实施例并结合附图对本实用新型作进一步详细的描述。The utility model will be described in further detail below through specific embodiments in conjunction with the accompanying drawings.

如图1、图2、图3、图4和图5所示,本实用新型一种电机结构,包括定子组件和转子组件,定子组件嵌套在转子组件外面,所述的定子组件包括定子铁芯1和绕组,定子铁芯1包括轭部10和从轭部10向内凸出若干齿11,相邻两个齿11形成嵌线槽12,绕组位于嵌线槽12里并卷绕在齿11上,转子组件包括转子铁芯2和永磁体3,转子铁芯2包括设置有中心轴孔21的环形图22和从环形图22外侧凸出的若干块导磁块23,在相邻两导磁块23之间形成用于安装永磁体3的径向凹槽24,在径向凹槽24的开口部25的两侧导磁块23上凸出挡钩26,定子铁芯1的厚度为L1,转子铁芯2的厚度为L2,L2大于L1;转子铁芯2的厚度L2与定子铁芯1的厚度L1之差的范围是3mm-50mm;转子铁芯2的厚度L2与定子铁芯1的厚度L1之差的范围是3mm-20mm;转子铁芯2的厚度L2与定子铁芯1的厚度L1之差的范围是3mm-10mm;导磁块23的外侧面231的截面形状是圆弧线,外侧面231是以偏移中心轴孔21的中心O一定距离H的点A为圆心;齿11的内侧面是由中间的向内弯曲的外弧线110和两侧的外切边111构成,导磁块23的外侧面与齿11的内侧面相互配合;外弧线110是圆弧线;定子铁芯1的外侧边缘设有若干切线13,在靠近切线13、定子铁芯1上设有安装孔14。As shown in Figure 1, Figure 2, Figure 3, Figure 4 and Figure 5, a motor structure of the present invention includes a stator assembly and a rotor assembly, the stator assembly is nested outside the rotor assembly, and the stator assembly includes a stator iron Core 1 and windings. The stator core 1 includes a yoke 10 and a number of teeth 11 protruding inward from the yoke 10. Two adjacent teeth 11 form a wire slot 12. The winding is located in the wire slot 12 and wound on the teeth. 11, the rotor assembly includes a rotor core 2 and a permanent magnet 3, the rotor core 2 includes a ring figure 22 with a central axis hole 21 and several magnetic blocks 23 protruding from the outside of the ring figure 22. A radial groove 24 for installing the permanent magnet 3 is formed between the magnetic conductive blocks 23, and a retaining hook 26 protrudes from the magnetic conductive block 23 on both sides of the opening 25 of the radial groove 24. The thickness of the stator core 1 is is L1, the thickness of the rotor core 2 is L2, and L2 is greater than L1; the range of the difference between the thickness L2 of the rotor core 2 and the thickness L1 of the stator core 1 is 3mm-50mm; The range of the difference between the thickness L1 of the core 1 is 3mm-20mm; the range of the difference between the thickness L2 of the rotor core 2 and the thickness L1 of the stator core 1 is 3mm-10mm; the cross-sectional shape of the outer surface 231 of the magnetic block 23 is The arc line, the outer surface 231 is centered on the point A that is offset from the center O of the central shaft hole 21 by a certain distance H; the inner surface of the tooth 11 is formed by the middle inwardly curved outer arc 110 and the circumscribed Side 111 constitutes, and the outer surface of magnetic permeable block 23 and the inner surface of tooth 11 cooperate with each other; Outer arc 110 is arc line; The outer edge of stator core 1 is provided with several tangent lines 13, near tangent line 13, stator iron core 1 is provided with mounting holes 14.

如图3所示,虚线表示磁场线,转子铁芯不仅在径向上具有高导磁率,在轴向上也有高导磁率,所以,借用这类结构优势,可以通过增加转子铁芯和磁钢的轴向长度来增大气隙磁通量,多出定子铁芯一定厚度的磁钢部分可以通过转子铁芯的轴向聚磁效应在定转子内产生,在定转子铁芯内部未饱和的情况下,高出定子铁芯厚度的磁钢部分发出的磁通,除正常漏磁外,全部有效并进行垒加,聚磁效果好,不仅保证了定子厚度以及电机体积没有增加,而且还大大降低了电机成本。As shown in Figure 3, the dotted lines indicate the magnetic field lines. The rotor core not only has high magnetic permeability in the radial direction, but also has high magnetic permeability in the axial direction. The axial length is used to increase the air gap magnetic flux, and the magnetic steel part with a certain thickness beyond the stator core can be generated in the stator and rotor through the axial magnetic concentration effect of the rotor core. The magnetic flux emitted by the magnetic steel part beyond the thickness of the stator core, except for the normal leakage flux, is all effective and added, and the magnetic flux collection effect is good, which not only ensures that the thickness of the stator and the volume of the motor do not increase, but also greatly reduces the cost of the motor .

Claims (8)

1.一种电机结构,包括定子组件和转子组件,定子组件嵌套在转子组件外面,所述的定子组件包括定子铁芯(1)和绕组,定子铁芯(1)包括轭部(10)和从轭部(10)向内凸出若干齿(11),相邻两个齿(11)形成嵌线槽(12),绕组位于嵌线槽(12)里并卷绕在齿(11)上,转子组件包括转子铁芯(2)和永磁体(3),转子铁芯(2)包括设置有中心轴孔(21)的环形图(22)和从环形图(22)外侧凸出的若干块导磁块(23),在相邻两导磁块(23)之间形成用于安装永磁体(3)的径向凹槽(24),在径向凹槽(24)的开口部(25)的两侧导磁块(23)上凸出挡钩(26),其特征在于:定子铁芯(1)的厚度为L1小于转子铁芯(2)的厚度为L2。1. A motor structure, comprising a stator assembly and a rotor assembly, the stator assembly is nested outside the rotor assembly, the stator assembly includes a stator core (1) and a winding, the stator core (1) includes a yoke (10) And a number of teeth (11) protrude inward from the yoke (10), two adjacent teeth (11) form a wire slot (12), and the winding is located in the wire slot (12) and wound on the teeth (11) Above, the rotor assembly includes a rotor core (2) and a permanent magnet (3), and the rotor core (2) includes a ring figure (22) provided with a central shaft hole (21) and a ring figure (22) protruding from the outside of the ring figure (22). A plurality of magnetic permeable blocks (23), form radial grooves (24) for installing permanent magnets (3) between two adjacent magnetic permeable blocks (23), at the openings of radial grooves (24) Protruding retaining hooks (26) on both sides of the magnetic conduction block (23) of (25), is characterized in that: the thickness of the stator core (1) is L1 less than the thickness of the rotor core (2) is L2. 2.根据权利要求1所述的一种电机结构,其特征在于:转子铁芯(2)的厚度L2与定子铁芯(1)的厚度L1之差的范围是3mm-50mm。2. A motor structure according to claim 1, characterized in that the range of the difference between the thickness L2 of the rotor core (2) and the thickness L1 of the stator core (1) is 3mm-50mm. 3.根据权利要求2所述的一种电机结构,其特征在于:转子铁芯(2)的厚度L2与定子铁芯(1)的厚度L1之差的范围是3mm-20mm。3. A motor structure according to claim 2, characterized in that the range of the difference between the thickness L2 of the rotor core (2) and the thickness L1 of the stator core (1) is 3mm-20mm. 4.根据权利要求3所述的一种电机结构,其特征在于:转子铁芯(2)的厚度L2与定子铁芯(1)的厚度L1之差的范围是3mm-10mm。4. A motor structure according to claim 3, characterized in that the range of the difference between the thickness L2 of the rotor core (2) and the thickness L1 of the stator core (1) is 3mm-10mm. 5.根据权利要求1或2或3或4所述的一种电机结构,其特征在于:导磁块(23)的外侧面(231)的截面形状是圆弧线,外侧面(231)是以偏移中心轴孔(21)的中心O一定距离H的点(A)为圆心。5. A motor structure according to claim 1 or 2 or 3 or 4, characterized in that: the cross-sectional shape of the outer surface (231) of the magnetic permeable block (23) is an arc line, and the outer surface (231) is Take the point (A) at a certain distance H from the center O of the center shaft hole (21) as the center of the circle. 6.根据权利要求5所述的一种电机结构,其特征在于:齿(11)的内侧面是由中间的向内弯曲的外弧线(110)和两侧的外切边(111)构成,导磁块(23)的外侧面与齿(11)的内侧面相互配合。6. A motor structure according to claim 5, characterized in that: the inner surface of the tooth (11) is composed of an inwardly curved outer arc (110) in the middle and outer trimming edges (111) on both sides , the outer surface of the magnetic block (23) cooperates with the inner surface of the tooth (11). 7.根据权利要求6所述的一种电机结构,其特征在于:外弧线(110)是圆弧线。7. A motor structure according to claim 6, characterized in that the outer arc (110) is a circular arc. 8.根据权利要求5所述的一种电机结构,其特征在于:定子铁芯(1)的外侧边缘设有若干切线(13),在靠近切线(13)、定子铁芯(1)上设有安装孔(14)。8. A motor structure according to claim 5, characterized in that: the outer edge of the stator core (1) is provided with a number of tangents (13), near the tangents (13), the stator core (1) is provided with Has mounting holes (14).
CN2011203988109U 2011-08-11 2011-10-19 A motor structure Expired - Lifetime CN202309249U (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
CN2011203988109U CN202309249U (en) 2011-10-19 2011-10-19 A motor structure
US13/571,382 US20130038162A1 (en) 2011-08-11 2012-08-10 Motor
CA2785401A CA2785401A1 (en) 2011-08-11 2012-08-13 Permanent magnet rotor and motor comprising the same
US14/842,811 US9748807B2 (en) 2011-08-11 2015-09-01 Motor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011203988109U CN202309249U (en) 2011-10-19 2011-10-19 A motor structure

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015027556A1 (en) * 2013-08-30 2015-03-05 中山大洋电机股份有限公司 Permanent magnet rotor structure
CN105932804A (en) * 2016-06-20 2016-09-07 广东威灵电机制造有限公司 Rotor for motor and motor with rotor
CN106253615A (en) * 2016-08-26 2016-12-21 广东威灵电机制造有限公司 Motor
CN108429394A (en) * 2018-05-18 2018-08-21 深圳超磁机器人科技有限公司 A kind of hollow big torque servo motor

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015027556A1 (en) * 2013-08-30 2015-03-05 中山大洋电机股份有限公司 Permanent magnet rotor structure
CN105932804A (en) * 2016-06-20 2016-09-07 广东威灵电机制造有限公司 Rotor for motor and motor with rotor
CN106253615A (en) * 2016-08-26 2016-12-21 广东威灵电机制造有限公司 Motor
CN106253615B (en) * 2016-08-26 2019-01-08 广东威灵电机制造有限公司 Motor
CN108429394A (en) * 2018-05-18 2018-08-21 深圳超磁机器人科技有限公司 A kind of hollow big torque servo motor

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Granted publication date: 20120704