CN202298376U - Elastic padding plate and double-block ballastless track structure adopting same - Google Patents

Elastic padding plate and double-block ballastless track structure adopting same Download PDF

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CN202298376U
CN202298376U CN201120422486XU CN201120422486U CN202298376U CN 202298376 U CN202298376 U CN 202298376U CN 201120422486X U CN201120422486X U CN 201120422486XU CN 201120422486 U CN201120422486 U CN 201120422486U CN 202298376 U CN202298376 U CN 202298376U
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plate
elastic
backing plate
density polyethylene
elastic backing
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许孔斌
张红平
于鹏
许正洪
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Zhejiang Tiantie Industry Co Ltd
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Zhejiang Tiantie Industry Co Ltd
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Abstract

The utility model discloses an elastic padding plate and a double-block ballastless track structure adopting the same, wherein, the elastic padding plate comprises a rubber plate (1) and low density polyethylene (2) which are combined into a whole; the rubber plate (1) comprises a bottom plate (11) and a middle bulge (12) that extends upwards from the bottom plate (11); the low density polyethylene (2) is a flat plate with a hollow part; the hollow part of the low density polyethylene (2) and the middle bulge (12) of the rubber plate (1) are matched with each other so as to form an integral plane surface; in addition, the size of the circumference of low density polyethylene (2) is identical to that of the bottom plate (11) of the rubber plate (1). The elastic padding plate with a simple structure is convenient to manufacture and install, and can effectively prevent impurities from intruding; in addition, the double-block ballastless track structure adopting the elastic padding plate is further provided, is more convenient to install and manufacture, can effectively prevent the impurities from intruding into the elastic padding plate, and can ensure the vibration prevention effect and the construction quality.

Description

弹性垫板及采用该垫板的双块式无砟轨道结构Elastic backing plate and double-block ballastless track structure using the backing plate

技术领域 technical field

本实用新型涉及的铁路轨道及其防振装置的领域,尤其涉及一种弹性垫板及采用该垫板的双块式无砟轨道结构。The utility model relates to the field of railway tracks and anti-vibration devices, in particular to an elastic backing plate and a double-block ballastless track structure using the backing plate.

背景技术 Background technique

在我国的铁路建设中,高速铁路的重要性越来越大,而由于火车的质量和速度不断增大,在高速铁路的建设中就必须要解决车辆快速运行时产生的振动和噪音对运行和道床方面的影响,否则其使用寿命将大大缩短,所出现故障的机率也大大提高,为克服振动噪音对道床稳固和车辆运行的干扰和损害,就必须有能够有效减振降噪的技术和产品,以保障线路运行的安全和达到理想的速度。In my country's railway construction, the importance of high-speed railways is increasing, and due to the increasing quality and speed of trains, in the construction of high-speed railways, it is necessary to solve the impact of vibration and noise generated by vehicles running quickly on operation and Otherwise, its service life will be greatly shortened, and the probability of failure will also be greatly increased. In order to overcome the interference and damage of vibration noise to the stability of the ballast bed and the operation of the vehicle, it is necessary to have technologies and products that can effectively reduce vibration and noise. , to ensure the safety of line operation and achieve the ideal speed.

现有的铁轨用弹性装置可参见图1,这样的弹性装置设置于道床板和底座板之间,采用了在弹性板98的周围设置低密度聚乙烯99,在施工时先安装弹性板98,然后再弹性板98的四周拼接低密度聚乙烯99,低密度聚乙烯99通过胶带100固定至弹性板98的两侧,这样的结构通过弹性板98进行减振,但这样的弹性装置工序繁琐,拼接质量难以保证,容易造成弹性板的两侧进水或杂物,导致减振效果变差。Existing rail elastic device can be referred to Fig. 1, and such elastic device is arranged between ballast bed plate and base plate, has adopted low-density polyethylene 99 to be set around elastic plate 98, and elastic plate 98 is installed earlier during construction, Then splicing low-density polyethylene 99 around the elastic plate 98, the low-density polyethylene 99 is fixed to both sides of the elastic plate 98 by adhesive tape 100, and such a structure is damped by the elastic plate 98, but such an elastic device has a complicated process. The quality of splicing is difficult to guarantee, and it is easy to cause water or debris to enter the two sides of the elastic board, resulting in poor vibration reduction effect.

为此,本实用新型的设计者有鉴于上述缺陷,通过潜心研究和设计,综合长期多年从事相关产业的经验和成果,研究设计出一种弹性垫板及采用该垫板的双块式无砟轨道结构,以克服上述缺陷。For this reason, in view of the above-mentioned defects, the designers of the utility model have researched and designed a kind of elastic backing plate and a double-block ballastless backing plate using the backing plate by concentrating on research and design, and integrating the experience and achievements of related industries for many years. track structure to overcome the above defects.

发明内容 Contents of the invention

本实用新型的目的在于提供一种弹性垫板,其结构简单,制造便利,安装方便,且能有效防止杂物侵入。The purpose of the utility model is to provide an elastic backing plate, which has a simple structure, is convenient to manufacture, is convenient to install, and can effectively prevent sundries from intruding.

本实用新型的目的还在于提供一种采用弹性垫板的双块式无砟轨道结构,该结构的安装和制造更为便利,能有效防止杂物侵入弹性垫板,保证防振效果和施工质量。The purpose of this utility model is also to provide a double-block ballastless track structure using an elastic backing plate, which is more convenient to install and manufacture, can effectively prevent sundries from invading the elastic backing plate, and ensure the anti-vibration effect and construction quality .

为实现上述目的,本实用新型公开了一种弹性垫板,其特征在于:该弹性垫板包含结合为一体的橡胶板1和低密度聚乙烯2,该橡胶板1包含底板11和从该底板11向上延伸的中间凸起12,低密度聚乙烯2为具有中空部的平板,该低密度聚乙烯2的中空部与橡胶板1的中间凸起12相互配合形成一个整体平面,而且,该低密度聚乙烯2的外周尺寸与橡胶板1的底板11的外周尺寸相同。In order to achieve the above object, the utility model discloses an elastic backing plate, which is characterized in that: the elastic backing plate includes a rubber plate 1 and a low-density polyethylene 2 combined into one, the rubber plate 1 includes a bottom plate 11 and from the bottom plate 11 The middle protrusion 12 extending upwards, the low-density polyethylene 2 is a flat plate with a hollow part, the hollow part of the low-density polyethylene 2 cooperates with the middle protrusion 12 of the rubber plate 1 to form an integral plane, and the low The outer peripheral dimension of the density polyethylene 2 is the same as that of the bottom plate 11 of the rubber sheet 1 .

其中:该弹性垫板为梯形。Wherein: the elastic backing plate is trapezoidal.

其中:该中间凸起12的表面积为弹性垫板的表面积的1/2至6/7。Wherein: the surface area of the middle protrusion 12 is 1/2 to 6/7 of the surface area of the elastic pad.

其中:该中间凸起12的表面积为弹性垫板的表面积的2/3至5/6。Wherein: the surface area of the middle protrusion 12 is 2/3 to 5/6 of the surface area of the elastic pad.

其中:该中间凸起12的表面积为弹性垫板的表面积的3/4。Wherein: the surface area of the middle protrusion 12 is 3/4 of the surface area of the elastic backing plate.

还公开了一种双块式无砟轨道结构,其特征在于:该结构包含钢轨91、道床板92、底座板93和保护层94,钢轨91固定至道床板92上,该道床板92位于底座板93,底座板93固定至保护层94上。Also disclosed is a double-block ballastless track structure, which is characterized in that the structure includes a steel rail 91, a ballast bed plate 92, a base plate 93 and a protective layer 94, the steel rail 91 is fixed to the ballast bed plate 92, and the ballast bed plate 92 is located on the base plate 93 , the base plate 93 is secured to the protective layer 94 .

每快道床板92的底部设置有两个抗剪凸台,而底座板93上则设置有对应的两个凹槽,在凹槽四周均设置有上述弹性垫板。The bottom of each fast track bed board 92 is provided with two anti-shear bosses, and the base board 93 is provided with corresponding two grooves, and the above-mentioned elastic pads are arranged around the grooves.

其中:道床板92和底座板93之间设置有4mm厚的土工布。Wherein: a 4mm thick geotextile is arranged between the road bed plate 92 and the base plate 93 .

通过上述结构,本实用新型的弹性垫板及采用该垫板的双块式无砟轨道结构具有以下技术效果:Through the above structure, the elastic backing plate of the present invention and the double-block ballastless track structure using the backing plate have the following technical effects:

弹性垫板的橡胶板提供防振效果,当火车通过铁轨时,其水平方向受力传递至凹槽内,该弹性垫板的橡胶板弹性变形以提供对道床板的减振效果,而且,由于低密度聚乙烯和橡胶板一体形成,无需在现场安装时进行拼接,从而简化了安装工艺,提高了安装速度,该低密度聚乙烯围绕了橡胶板的凸起,从而在固定灌浆时能避免水、砂浆、骨料等侵入橡胶板,避免了对防振效果的影响,更有益于保证施工质量。The rubber plate of the elastic backing plate provides anti-vibration effect. When the train passes the rails, the force in the horizontal direction is transmitted to the groove, and the rubber plate of the elastic backing plate is elastically deformed to provide a damping effect on the track bed. Moreover, due to The low-density polyethylene and the rubber plate are integrally formed without splicing during on-site installation, which simplifies the installation process and increases the installation speed. The low-density polyethylene surrounds the protrusion of the rubber plate to avoid water when fixing the grout , mortar, aggregate, etc. invade the rubber sheet, avoiding the impact on the anti-vibration effect, and more conducive to ensuring the construction quality.

本实用新型将通过下面的具体实施例进行进一步的详细描述,且进一步结合对附图的说明将得到更加清楚和明显的了解。The utility model will be further described in detail through the following specific embodiments, and further combined with the description of the accompanying drawings will get a clearer and more obvious understanding.

附图说明 Description of drawings

图1显示了现有的弹性装置的示意图。Figure 1 shows a schematic diagram of an existing elastic device.

图2显示了本实用新型采用弹性垫板的双块式无砟轨道结构的示意图。Fig. 2 has shown the schematic diagram of the double-block ballastless track structure using the elastic backing plate of the utility model.

图3显示了采用弹性垫板的双块式无砟轨道结构的剖视图。Figure 3 shows a cross-sectional view of a double-block ballastless track structure with elastic pads.

图4显示了采用弹性垫板的双块式无砟轨道结构的俯视图。Figure 4 shows a top view of a double-block ballastless track structure with elastic pads.

图5显示了本实用新型的弹性垫板的示意图。Fig. 5 shows a schematic diagram of the elastic backing plate of the present invention.

图6显示了本实用新型的弹性垫板的分解示意图。Fig. 6 shows an exploded schematic view of the elastic backing plate of the present invention.

图7显示了本实用新型的弹性垫板的俯视图。Fig. 7 shows a top view of the elastic backing plate of the present invention.

图8显示了本实用新型的弹性垫板的正视图。Fig. 8 shows a front view of the elastic backing plate of the present invention.

图9显示了图7中X-X的剖视图。Fig. 9 shows a cross-sectional view of X-X in Fig. 7 .

具体实施方式 Detailed ways

参见图2,显示了本实用新型的采用弹性垫板的双块式无砟轨道结构,该结构采用了分块式的模块结构,该结构包含钢轨91、道床板92、底座板93和保护层94,其中,钢轨91通过扣件系统和双块式轨枕固定至道床板92上,该道床板92位于底座板93上且道床板92和底座板93之间设置有土工布,优选为4mm厚的土工布,底座板93固定至保护层94上。Referring to Fig. 2, it shows the double-block ballastless track structure adopting the elastic backing plate of the present utility model, which adopts the block-type modular structure, and the structure includes the rail 91, the track bed plate 92, the base plate 93 and the protective layer 94, wherein the rail 91 is fixed to the track bed plate 92 through a fastener system and a double block sleeper, the track bed plate 92 is located on the base plate 93 and a geotextile is arranged between the track bed plate 92 and the base plate 93, preferably 4mm thick geotextile, the base plate 93 is fixed to the protective layer 94.

每快道床板92的底部设置有两个抗剪凸台,而底座板93上则设置有对应的两个凹槽,在安装和固定过程中,将抗剪凸台对应安装至凹槽内(参见图3和图4),该凹槽为长方形,包含两条长边A和两条短边B,在凹槽四周均设置有弹性减振装置,设置于长边A上的为第一弹性减振装置95,设置于短边B上的为第二弹性减振装置96,由此通过该抗剪凸台来支撑道床板和进行限位,在火车运行时,竖向力和水平力分开传递,水平力主要可通过该抗剪凸台进行传递,由此提高了水平方向的支撑以及提高了减振效果。The bottom of each fast track bed plate 92 is provided with two shear bosses, and the base plate 93 is then provided with two corresponding grooves, in the process of installation and fixing, the shear bosses are correspondingly installed in the grooves ( See Figure 3 and Figure 4), the groove is rectangular, including two long sides A and two short sides B, and elastic damping devices are arranged around the groove, and the first elastic damping device is arranged on the long side A. The damping device 95 is the second elastic damping device 96 arranged on the short side B, thereby supporting the track bed slab and limiting the position through the shear boss. When the train is running, the vertical force and the horizontal force are separated. The horizontal force can be transmitted mainly through the shear boss, thereby improving the support in the horizontal direction and improving the vibration damping effect.

参见图5至图9,显示了可用于上述凹槽四周上以作为弹性减振装置的弹性垫板,该弹性垫板包含结合为一体的橡胶板1和低密度聚乙烯2,该橡胶板1包含底板11和从该底板11向上延伸的中间凸起12,低密度聚乙烯2为具有中空部的平板,该低密度聚乙烯2的中空部与橡胶板1的中间凸起12相互配合形成一个整体平面,而且,该低密度聚乙烯2的外周尺寸与橡胶板1的底板11的外周尺寸相同,由此,两者结合为一体后,橡胶板1和低密度聚乙烯2形成一个整体,优选可通过粘结进行结合,该弹性垫板可为梯形以与凹槽的四周配合。Referring to Fig. 5 to Fig. 9, the elastic backing plate that can be used on the periphery of the above-mentioned groove as an elastic damping device is shown. Including the base plate 11 and the middle protrusion 12 extending upward from the base plate 11, the low-density polyethylene 2 is a flat plate with a hollow portion, and the hollow portion of the low-density polyethylene 2 cooperates with the middle protrusion 12 of the rubber plate 1 to form a Overall plane, and, the peripheral dimension of this low-density polyethylene 2 is identical with the peripheral dimension of the bottom plate 11 of rubber plate 1, thus, after the two are combined into one, rubber plate 1 and low-density polyethylene 2 form a whole, preferably Bonding can be done by bonding, and the elastic backing plate can be trapezoidal to fit around the groove.

通过这样的结构,弹性垫板的橡胶板提供防振效果,当火车通过铁轨时,其水平方向受力传递至凹槽内,该弹性垫板的橡胶板弹性变形以提供对道床板的减振效果,而且,由于低密度聚乙烯和橡胶板一体形成,无需在现场安装时进行拼接,从而简化了安装工艺,提高了安装速度,该低密度聚乙烯围绕了橡胶板的凸起,从而在固定灌浆时能避免水、砂浆、骨料等侵入橡胶板,避免了对防振效果的影响,更有益于保证施工质量。Through such a structure, the rubber plate of the elastic backing plate provides anti-vibration effect. When the train passes the rail, its horizontal force is transmitted into the groove, and the rubber plate of the elastic backing plate is elastically deformed to provide vibration reduction for the track bed. effect, and because the low-density polyethylene and the rubber plate are integrally formed, there is no need for splicing during on-site installation, which simplifies the installation process and improves the installation speed. When grouting, it can prevent water, mortar, aggregate, etc. from intruding into the rubber sheet, avoiding the impact on the anti-vibration effect, and is more conducive to ensuring the construction quality.

而为了有效提供防振效果,橡胶板1的中间凸起12必须具有一定的承受面积,因此,经过大量的实验和设计,该中间凸起12的表面积为弹性垫板的表面积的1/2至6/7较佳,更好的是,该中间凸起12的表面积为弹性垫板的表面积的2/3至5/6,最佳的是,该中间凸起12的表面积为弹性垫板的表面积的3/4。In order to effectively provide the anti-vibration effect, the middle protrusion 12 of the rubber plate 1 must have a certain bearing area. Therefore, through a large number of experiments and designs, the surface area of the middle protrusion 12 is 1/2 to 1/2 of the surface area of the elastic backing plate. 6/7 is better, more preferably, the surface area of the middle protrusion 12 is 2/3 to 5/6 of the surface area of the elastic backing plate, and most preferably, the surface area of the middle protrusion 12 is 2/3 to 5/6 of the surface area of the elastic backing plate. 3/4 of the surface area.

显而易见的是,以上的描述和记载仅仅是举例而不是为了限制本实用新型的公开内容、应用或使用。虽然已经在实施例中描述过并且在附图中描述了实施例,但本实用新型不限制由附图示例和在实施例中描述的作为目前认为的最佳模式以实施本实用新型的教导的特定例子,本实用新型的范围将包括落入前面的说明书和所附的权利要求的任何实施例。Obviously, the above descriptions and records are only examples and not intended to limit the disclosure, application or use of the present utility model. Although the embodiment has been described in the embodiment and described in the accompanying drawings, the utility model is not limited by the examples of the accompanying drawings and described in the embodiment as the best mode currently considered to implement the teaching of the utility model Certain examples, the scope of the present invention shall include any embodiment falling within the foregoing description and appended claims.

Claims (7)

1.一种弹性垫板,其特征在于:该弹性垫板包含结合为一体的橡胶板(1)和低密度聚乙烯(2),该橡胶板(1)包含底板(11)和从该底板(11)向上延伸的中间凸起(12),低密度聚乙烯(2)为具有中空部的平板,该低密度聚乙烯(2)的中空部与橡胶板(1)的中间凸起(12)相互配合形成一个整体平面,而且,该低密度聚乙烯(2)的外周尺寸与橡胶板(1)的底板(11)的外周尺寸相同。 1. An elastic backing plate is characterized in that: the elastic backing plate comprises a rubber plate (1) and a low-density polyethylene (2) combined into one, and the rubber plate (1) comprises a base plate (11) and from the base plate (11) The middle protrusion (12) extending upwards, the low-density polyethylene (2) is a flat plate with a hollow portion, the hollow portion of the low-density polyethylene (2) and the middle protrusion (12) of the rubber plate (1) ) cooperate with each other to form an integral plane, and the peripheral dimension of the low-density polyethylene (2) is the same as that of the bottom plate (11) of the rubber plate (1). 2.如权利要求1所述的弹性垫板,其特征在于:该弹性垫板为梯形。 2. The elastic pad as claimed in claim 1, wherein the elastic pad is trapezoidal. 3.如权利要求1或2所述的弹性垫板,其特征在于:该中间凸起(12)的表面积为弹性垫板的表面积的1/2至6/7。 3. The elastic backing plate according to claim 1 or 2, characterized in that: the surface area of the middle protrusion (12) is 1/2 to 6/7 of the surface area of the elastic backing plate. 4.如权利要求3所述的弹性垫板,其特征在于:该中间凸起(12)的表面积为弹性垫板的表面积的2/3至5/6。 4. The elastic backing plate according to claim 3, characterized in that: the surface area of the middle protrusion (12) is 2/3 to 5/6 of the surface area of the elastic backing plate. 5.如权利要求3所述的弹性垫板,其特征在于:该中间凸起(12)的表面积为弹性垫板的表面积的3/4。 5. The elastic backing plate according to claim 3, characterized in that: the surface area of the middle protrusion (12) is 3/4 of the surface area of the elastic backing plate. 6.采用了权利要求1-5中任一所述弹性垫板的双块式无砟轨道结构,其特征在于:该结构包含钢轨(91)、道床板(92)、底座板(93)和保护层(94),钢轨(91)固定至道床板(92)上,该道床板(92)位于底座板(93),底座板(93)固定至保护层(94)上。 6. The double-block ballastless track structure adopting the elastic backing plate described in any one of claims 1-5, is characterized in that: the structure comprises steel rail (91), ballast bed plate (92), base plate (93) and The protective layer (94), the steel rail (91) is fixed on the track bed plate (92), the track bed plate (92) is located on the base plate (93), and the base plate (93) is fixed on the protective layer (94). 每快道床板(92)的底部设置有两个抗剪凸台,而底座板(93)上则设置有对应的两个凹槽,在凹槽四周均设置有上述弹性垫板。 The bottom of every fast track bed board (92) is provided with two anti-shear bosses, and then is provided with two corresponding grooves on the base plate (93), and above-mentioned elastic backing plate is all provided with around groove. 7.如权利要求6所述的双块式无砟轨道结构,其特征在于:道床板(92)和底座板(93)之间设置有4mm厚的土工布。  7. The double-block ballastless track structure according to claim 6, characterized in that a 4mm thick geotextile is arranged between the ballast bed plate (92) and the base plate (93). the
CN201120422486XU 2011-10-31 2011-10-31 Elastic padding plate and double-block ballastless track structure adopting same Expired - Lifetime CN202298376U (en)

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CN201120422486XU CN202298376U (en) 2011-10-31 2011-10-31 Elastic padding plate and double-block ballastless track structure adopting same

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102359037A (en) * 2011-10-31 2012-02-22 浙江天铁实业有限公司 Elastic shim plate and double-block ballastless track structure adopting same
CN108161214A (en) * 2018-01-09 2018-06-15 张礼国 A kind of bonding wire bonding apparatus
CN111877052A (en) * 2020-08-11 2020-11-03 中铁第四勘察设计院集团有限公司 Steel pipe concrete sleeper type ballastless track and construction method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102359037A (en) * 2011-10-31 2012-02-22 浙江天铁实业有限公司 Elastic shim plate and double-block ballastless track structure adopting same
CN108161214A (en) * 2018-01-09 2018-06-15 张礼国 A kind of bonding wire bonding apparatus
CN108161214B (en) * 2018-01-09 2021-08-31 台州市黄岩智威模具有限公司 Bonding wire bonding device
CN111877052A (en) * 2020-08-11 2020-11-03 中铁第四勘察设计院集团有限公司 Steel pipe concrete sleeper type ballastless track and construction method thereof

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