CN202293157U - Infrared heater - Google Patents
Infrared heater Download PDFInfo
- Publication number
- CN202293157U CN202293157U CN2011204074877U CN201120407487U CN202293157U CN 202293157 U CN202293157 U CN 202293157U CN 2011204074877 U CN2011204074877 U CN 2011204074877U CN 201120407487 U CN201120407487 U CN 201120407487U CN 202293157 U CN202293157 U CN 202293157U
- Authority
- CN
- China
- Prior art keywords
- heater
- infrared ray
- plate
- heating
- afterframe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Abstract
The utility model provides an infrared heater which mainly comprises a front frame, a rear frame, a conveying trolley, a transmission device, a tensioning device and a heater, wherein the heater is used for heating by utilizing infrared rays. Netted conveying is adopted in the infrared heater; after a worker loads materials, the materials are conveyed into a furnace body through a conveying net; and the materials are continuously heated to be at a preset temperature, and then conveyed to a forming station by the conveying trolley, and finally manually assistant blanking is carried out. The infrared rays are utilized to heat in the infrared heater, so that various defects of heating an airtight material in the manner of hot air circulation are overcome; an advanced design concept and a modular design are adopted; and the degrees of universalizing, simplifying and standardizing of various parts are high.
Description
Technical field
The utility model relates to the hot-forming field to material, relates in particular to a kind of infrared ray heater that is used for automotive upholstery (carpet, ceiling, luggage case, sound-insulating and heat-insulating layer, car door backplate etc.) high efficiency high uniformity.
Background technology
At present, during to the material thermocompression forming of automotive upholstery (carpet, ceiling, luggage case, sound-insulating and heat-insulating layer, car door backplate etc.) series products, what generally adopt is the hot air circulation heating; The hot air circulation heating is to utilize hot blast to penetrate material to be heated to uniform temperature, and upper and lower surfaces heats simultaneously, and there is the temperature difference in the material upper and lower surfaces; And the material of requirement for letting in air to material; Can't realize the control of subregion temperature, programming rate is slower, and material is heated also inhomogeneous.
The utility model content
To the above-mentioned defective of prior art, the utility model provides a kind of infrared ray heater of high efficiency high uniformity.
In order to achieve the above object, a kind of infrared ray heater that the utility model provides comprises: front baffle, afterframe, stack pallet, transmission device, tensioning apparatus, heater; Be characterized in that said heater adopts the infrared ray heating; Said front baffle is the main body of heater, all fixed thereon of other functional parts.
Optional, said front baffle comprises: skeleton, guide rail, guardrail;
Said guide rail adopts side V-type rail guiding, and the opposite side level gauge slides.
Optional, said afterframe comprises: skeleton, rear end roller mount pad, door-plate;
Outer inboard of said door-plate be corrosion resistant plate, centre filling aluminium silicate wool, and it is heat insulation that interior outer panel link portions position is that bakelite carries out, and prevents that heat from transferring heat to outer panel by interior plate through the outer panel connecting portion, and door-plate has the heat-insulation and heat-preservation function.
Optional, said stack pallet is installed on the guide rail of front baffle, by the actuator drives front-rear reciprocation movement;
Said stack pallet comprises: transmission net, rear end conveying cylinder, rear end doffer, side plate, intermediate supports bar, guipure support iron wire, front end level gauge, rear end level gauge, hexagonal steel guide rail, transmission net support cylinder are formed;
What said transmission net adopted is stainless steel second word net.
Optional, said transmission device adopts band transmission synchronously.
Described transmission device comprises: servomotor, decelerator, motor cabinet, shaft coupling, synchronous pulley seat, synchronous pulley, synchronous band;
Optional, said tensioning apparatus comprises: servomotor, motor cabinet, drive roll, chain kit, fixed head, line slideway, rack-and-pinion, cylinder;
The air pressure of said cylinder applies continual pulling force to transmission net, and realization transmission net degree of tightness is regulated automatically.
Optional, said heater comprises: inner support, outer cover, support arm, V-type roll wheel assembly, heating plate, support bar;
Said support bar has elevating function;
The V-type roll wheel assembly is equipped with in said heater both sides, and whole heater can be hauled out from afterframe one side;
Said heater is made up of 726 heating plates;
What said heater adopted is subregion control, realizes each temperature controlled region separate temperature control through temperature controller;
Said heating plate is installed on the installing rack, and connects with adjustable bolt between the afterframe;
Optional, said front baffle and afterframe all adopt shockproof lower margin to support, and shockproof lower margin height is all adjustable, scope at+15mm between-15mm.
The infrared ray heating has penetration power, heating simultaneously inside and outside the ability; Do not need the medium transmission, thermal effect is good; Heating process is clean, need not hot blast, non-secondary pollution; Temperature control is easy, and heats up rapidly, and has security.
Front baffle comprises: skeleton, guide rail, guardrail.Skeleton adopts square tube to be welded.Guardrail is mainly and prevents at machine in servicely, and the staff gets into the board workspace, causes unnecessary damage, guarantees the safe operation of board.Guide rail adopts side V-type rail guiding, and the opposite side level gauge slides.Steady, accurate, the operation fast of feeding guaranteed in this design.
Afterframe comprises: skeleton, rear end roller mount pad, door-plate.Afterframe is to be used to install heating plate, and the framework of feeding trolley.Rear end roller mount pad is used for the installation of stack pallet directive wheel.Outer inboard of door-plate be corrosion resistant plate, centre filling aluminium silicate wool, and it is heat insulation that interior outer panel link portions position is that bakelite carries out, and prevents that heat from transferring heat to outer panel by interior plate through the outer panel connecting portion, and door-plate has the heat-insulation and heat-preservation function.
Dress guipure support iron wire on the stack pallet.Guipure support iron wire can prevent effectively that transmission net is sagging.What the transmission net on the stack pallet adopted is stainless steel second word net.The diameter of steel wire and the layout of mesh can make infrared ray pass as far as possible and conveyer belt is used for a long time.
Transmission device adopts band transmission synchronously.It is accurate that synchronously band has transmission, fricton-tight during work, can obtain constant ratio, stable drive, and transmission efficiency is high, can absorbing, advantage such as noise is little, and gear range is big, safeguards and guarantees conveniently, and maintenance cost is low.
What heater adopted is the subregion control of Infrared Heating radiation area.Subregion control makes the material heating-up temperature distribute more rationally and evenly, the efficiency of heating surface is higher, and is more energy-conservation, and subregion makes that the heating plate maintenance is convenient.
When adding thermal material with this heater, only need material is placed on the transmission net, transmission net is sent material to heater, continuously material is heated to predetermined temperature and gets final product.
Therefore the utility model possesses characteristics such as efficient, energy-conservation, quick, stable, environmental protection is arranged; Adopt advanced design concept, modularized design, each universal componentization, simplification and standardization level are high, and equipment has good expansion, well adapts to current production model in batches.
Description of drawings
Accompanying drawing described herein is used to provide the further understanding to the utility model, constitutes the application's a part, does not constitute the improper qualification to the utility model, in the accompanying drawings:
Accompanying drawing described herein is used to provide further understanding of the present invention, constitutes the application's a part, does not constitute improper qualification of the present invention.
The structural representation of a kind of infrared ray heater that Fig. 1 provides for the utility model;
The perspective view of a kind of infrared ray heater that Fig. 2 provides for the utility model;
The structural representation of the front baffle that Fig. 3 mentions for the utility model;
The structural representation of the afterframe that Fig. 4 mentions for the utility model;
The structural representation of the stack pallet that Fig. 5 mentions for the utility model;
The vertical view of the transmission device that Fig. 6 mentions for the utility model;
The perspective view of the transmission device that Fig. 7 mentions for the utility model;
The front view of the tensioning apparatus that Fig. 8 mentions for the utility model;
The side view of the tensioning apparatus that Fig. 9 mentions for the utility model;
The local structure for amplifying sketch map of the heater that Figure 10 mentions for the utility model.
The specific embodiment
To combine accompanying drawing and specific embodiment to specify the utility model below, be used for explaining the utility model in the illustrative examples and the explanation of this utility model, but not as the qualification to the utility model.
Shown in accompanying drawing 1, the utility model provides a kind of infrared ray heater, comprising: front baffle (4), afterframe (5), stack pallet (3), transmission device (2), tensioning apparatus (1), heater (6).Said heater adopts the infrared ray heating.
Shown in accompanying drawing 3, front baffle (4) is made up of skeleton (101), guide rail (102), guardrail (103).
Front baffle (4) is the main body of complete machine, is the design and processes standard station of board.Other functional part all is fixed on above its front baffle (4).The skeleton of base (101) adopts square tube to be welded, and integral rigidity is pure.Safety barrier (103) is mainly and prevents at machine in servicely, and the staff gets into the board workspace, makes unnecessary damage, guarantees the safe operation of board.
Afterframe (5) is used to install heating plate (605) and stack pallet framework.With reference to shown in Figure 4, visible afterframe comprises skeleton (201), rear end roller mount pad (202), door-plate (203).Afterframe skeleton (201) is welded by square tube, and integral rigidity is pure.The rear end has rear end roller mount pad to be used for the installation of stack pallet directive wheel.
Outer inboard of the door-plate (203) of afterframe (5) be corrosion resistant plate, centre filling aluminium silicate wool, and it is heat insulation that interior outer panel link portions position is that bakelite carries out, and prevents that heat from transferring heat to outer drafting board by interior plate through the outer panel connecting portion, and door-plate has the heat-insulation and heat-preservation function.
Stack pallet (3) is through the rotation of transmission net (301) material to be sent into heater to heat.As shown in Figure 5, stack pallet (3) is made up of transmission net (301), rear end conveying cylinder (302), rear end doffer (303), side plate (304), intermediate supports bar (305), guipure support iron wire (306), front end level gauge (307), rear end level gauge (308), hexagonal steel guide rail (309), transmission net support cylinder (310).Stack pallet (3) is mounted on the guide rail (102) of front baffle (4), the side V-type rail guiding that guide rail (102) adopts, opposite side level gauge sliding type.Steady, accurate, the operation fast of stack pallet has been guaranteed in this kind design.
The operation of stack pallet (3) can be controlled by PLC, by PLC transmission instruction and servo accurate execution command real time position, speed is detected.What transmission net (301) adopted is stainless steel second word net.The diameter of steel wire and the layout of mesh can make infrared ray pass as far as possible and conveyer belt is used for a long time.Stack pallet (3) mechanism design is novel.Rational in infrastructure, guaranteed delivery precision.Guipure support iron wire (306) is installed on stack pallet (3), can prevents effectively that transmission net (301) is sagging.
Transmission device (2) adopts band transmission synchronously.With shown in Figure 7, transmission device (2) comprising with reference to figure 6: servomotor (401), decelerator (402), motor cabinet (403), shaft coupling (404), synchronous pulley seat (405), synchronous pulley (406), synchronous band (407).
It is accurate that synchronously band has transmission, fricton-tight during work, can obtain constant ratio, stable drive, and transmission efficiency is high, can absorbing, advantage such as noise is little, and gear range is big, safeguards and guarantees conveniently, and maintenance cost is low.Transmission device (2) is to drive the power set that stack pallet (3) advances, retreats.Unique the wheel design of binding foot, the use of band have synchronously guaranteed operating steadily of stack pallet (3), accurately.
Tensioning apparatus (1) is a device of realizing regulating automatically transmission net (301) degree of tightness.With shown in Figure 9, tensioning apparatus (1) comprising: servomotor (501), motor cabinet (502), drive roll (503), chain kit (504), fixed head (505), straight line deflector roll (506), rack-and-pinion (507), cylinder (508) with reference to figure 8.This device utilizes the air pressure in the cylinder (508) that transmission net (301) is applied continual pulling force, thereby realizes the automatic adjusting to transmission net (301) degree of tightness.Rack-and-pinion (507) then guarantees two ends cylinder realization synchronously.
Heater (6) adopts the infrared ray heating.With reference to shown in Figure 10, heater (6) comprising: inner support (601), outer cover (602), support arm (603), V-type roll wheel assembly (604), heating plate (605), support bar (606).The infrared ray heating has penetration power, heating simultaneously inside and outside the ability; Do not need the medium transmission, thermal effect is good; Heating process is clean, need not hot blast, non-secondary pollution; Temperature control is easy, and heats up rapidly, and has security.Heater (6) is made up of 726 heating plates (605).What heating plate (605) adopted is ceramic material, makes that the radiation of infrared-ray is desirable more.
The support bar (606) of heater (6) has elevating function.
V-type roll wheel assembly (604) is equipped with in heater (6) both sides, and whole heater can be hauled out from afterframe one side, maintains easily.
What heater (6) adopted is the subregion control of Infrared Heating radiation area.The heating-up temperature distribution that not only realizes material of subregion control is reasonable more and even, the efficiency of heating surface is higher, more energy-conservation, and makes that heating plate (6) maintenance is convenient.Heating plate (6) can be regulated through the nut on the bracing frame with the heating distance of workpiece in addition.
With reference to shown in Figure 4, front baffle and afterframe all adopt shockproof lower margin (10) to support, and shockproof lower margin (10) is highly all adjustable, scope at+15mm between-15mm.
More than technical scheme that the utility model embodiment is provided carried out detailed introduction; Used concrete example among this paper principle and the embodiment of the utility model embodiment are set forth, the explanation of above embodiment only is applicable to the principle that helps to understand the utility model embodiment; Simultaneously, for one of ordinary skill in the art, according to the utility model embodiment, the part that on the specific embodiment and range of application, all can change, in sum, this description should not be construed as the restriction to the utility model.
Claims (8)
1. an infrared ray heater comprises: front baffle, afterframe, stack pallet, transmission device, tensioning apparatus, heater; Be characterized in: said heater adopts the infrared ray heating; Said front baffle is the main body of heater, is the design and processes standard station of board, all fixed thereon of other functional parts.
2. a kind of infrared ray heater according to claim 1, be characterized in: said front baffle comprises: skeleton, guide rail, guardrail;
Said guide rail adopts side V-type rail guiding, and the opposite side level gauge slides.
3. a kind of infrared ray heater according to claim 1, be characterized in: said afterframe comprises: skeleton, rear end roller mount pad, door-plate;
Outer inboard of said door-plate be corrosion resistant plate, centre filling aluminium silicate wool, and it is heat insulation that interior outer panel link portions position is that bakelite carries out, and prevents that heat from transferring heat to outer panel by interior plate through the outer panel connecting portion, and door-plate has the heat-insulation and heat-preservation function.
4. a kind of infrared ray heater according to claim 1 and 2 is characterized in: said stack pallet is installed on the guide rail of front baffle, by the actuator drives front-rear reciprocation movement;
Said stack pallet comprises: transmission net, rear end conveying cylinder, rear end doffer, side plate, intermediate supports bar, guipure support iron wire, front end level gauge, rear end level gauge, hexagonal steel guide rail, transmission net support cylinder are formed;
What said transmission net adopted is stainless steel second word net.
5. a kind of infrared ray heater according to claim 1 is characterized in: said transmission device adopts band transmission synchronously;
Described transmission device comprises: servomotor, decelerator, motor cabinet, shaft coupling, synchronous pulley seat, synchronous pulley, synchronous band.
6. a kind of infrared ray heater according to claim 1, be characterized in: said tensioning apparatus comprises: servomotor, motor cabinet, drive roll, chain kit, fixed head, line slideway, rack-and-pinion, cylinder;
The air pressure of said cylinder applies continual pulling force to transmission net, and realization transmission net degree of tightness is regulated automatically.
7. a kind of infrared ray heater according to claim 1, be characterized in: said heater comprises: inner support, outer cover, support arm, V-type roll wheel assembly, heating plate, support bar;
Said support bar has elevating function;
The V-type roll wheel assembly is equipped with in said heater both sides, and whole heater can be hauled out from afterframe one side;
Said heater is made up of 726 heating plates;
What said heater adopted is subregion control, realizes each temperature controlled region separate temperature control through temperature controller;
Said heating plate is installed on the installing rack, and connects with adjustable bolt between the afterframe;
The heating distance of said heating plate and workpiece can be regulated through the nut on the bracing frame.
8. a kind of infrared ray heater according to claim 1 is characterized in: said front baffle and afterframe all adopt shockproof lower margin to support, and shockproof lower margin height is all adjustable, scope at+15mm between-15mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204074877U CN202293157U (en) | 2011-10-24 | 2011-10-24 | Infrared heater |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204074877U CN202293157U (en) | 2011-10-24 | 2011-10-24 | Infrared heater |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202293157U true CN202293157U (en) | 2012-07-04 |
Family
ID=46362128
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011204074877U Expired - Fee Related CN202293157U (en) | 2011-10-24 | 2011-10-24 | Infrared heater |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202293157U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107834915A (en) * | 2017-06-23 | 2018-03-23 | 高武保 | A kind of servo control system suitable for Optical Fiber Winding machine |
-
2011
- 2011-10-24 CN CN2011204074877U patent/CN202293157U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107834915A (en) * | 2017-06-23 | 2018-03-23 | 高武保 | A kind of servo control system suitable for Optical Fiber Winding machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102218814B (en) | Automatic thermal forming device for automobile interior parts | |
| CN102021297B (en) | Aircraft skin aging furnace | |
| CN101850328A (en) | Stereoscopic baking oven | |
| CN105947726B (en) | The process units of light-duty enhancing thermoplastic composite article | |
| CN202909915U (en) | Plastic-coated steel tube production line | |
| CN103057108B (en) | A kind of infrared heater | |
| CN202293157U (en) | Infrared heater | |
| CN102692120A (en) | Multi-station drying room capable of feeding and discharging working piece at top part | |
| CN201459195U (en) | Full-automatic track forklift type special material transfer device for box type thermal treatment furnace | |
| CN101862880B (en) | Main chord member joint robot welding system | |
| CN201768665U (en) | Stereoscopic baking oven | |
| CN206732462U (en) | A kind of rolling jig with rack positioning | |
| CN207002808U (en) | A kind of magnesium alloy automatic cycle heat treatment system | |
| CN202864439U (en) | Movable type side body assembly material receiving device | |
| CN103131971A (en) | Novel aluminium profile divided-chamber aging furnace | |
| CN205501364U (en) | Box tempering furnace and tempering furnace conveying system | |
| CN203836979U (en) | Automatic feeding mechanism | |
| CN206126152U (en) | Elevator | |
| CN111037892B (en) | Flowing water type hot press molding system | |
| CN105090992A (en) | Automatic feeding mechanism | |
| CN206170306U (en) | Crack board automated production system for livestock -raising | |
| CN214724970U (en) | Feeding device for furniture sheet processing | |
| CN202571577U (en) | Device for controlling car door glass run opening dimensions | |
| CN2925667Y (en) | Rod transmission of extruder | |
| CN205635359U (en) | Glass mouth of pipe automatic molding device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120704 Termination date: 20201024 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |