CN202292509U - Positioning device - Google Patents
Positioning device Download PDFInfo
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- CN202292509U CN202292509U CN2011204031246U CN201120403124U CN202292509U CN 202292509 U CN202292509 U CN 202292509U CN 2011204031246 U CN2011204031246 U CN 2011204031246U CN 201120403124 U CN201120403124 U CN 201120403124U CN 202292509 U CN202292509 U CN 202292509U
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- wind
- box
- positioner
- electricity generation
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- 230000005611 electricity Effects 0.000 claims description 37
- 239000000758 substrate Substances 0.000 claims description 26
- 210000004907 gland Anatomy 0.000 claims description 13
- 239000006185 dispersion Substances 0.000 abstract 1
- 230000035515 penetration Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 5
- 206010008190 Cerebrovascular accident Diseases 0.000 description 2
- 208000006011 Stroke Diseases 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 241001669679 Eleotris Species 0.000 description 1
- 235000004443 Ricinus communis Nutrition 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 208000020442 loss of weight Diseases 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000000153 supplemental effect Effects 0.000 description 1
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Abstract
The utility model discloses a positioning device, which comprises a base plate, a positioning mandrel and two supporting seats, wherein the positioning mandrel and the base plate are connected fixedly, the positioning mandrel is used for fixing an inner hole of an input shaft of a wind power gear case in a penetration manner, the two supporting seats are fixed on the base plate in a dispersion manner and used for supporting two torque arms of the wind power gear case. According to the positioning device disclosed by the utility model, not only is the wind power gear case positioned and supported stably and a bearing of the input shaft of the wind power gear case protected, but also the assembly precision of the wind power gear case and the safety of the assembly operation are enhanced.
Description
Technical field
The utility model relates to the mounting technology of wind-powered electricity generation gear-box, relates in particular to a kind of positioner.
Background technology
Wind-power electricity generation industry, wind-powered electricity generation gear-box are a kind of parts commonly used.The wind-powered electricity generation gear box structure is complicated, and assembly precision requires high, and weight is big, therefore when assembling, to gear-box strict location and support will be arranged, and is moved, overturns or dangerous situation such as inclination to prevent gear-box.
With 1.5MW wind-powered electricity generation gear-box is example, and Fig. 1 a is that the axle of prior art apoplexy electrical gearbox is surveyed sketch map, and Fig. 1 b looks sketch map for the master of Fig. 1 a, and Fig. 1 c is the schematic top plan view of Fig. 1 a, and Fig. 1 d looks sketch map for the left side of Fig. 1 a.Casing 1 and rear box 4 before the wind-powered electricity generation gear-box comprises, preceding casing 1 is equipped with bearing (scheming not shown), gear (scheming not shown) and flexible pin shaft parts such as (scheming not shown) with the box house that rear box 4 surrounds.Preceding casing 1 is provided with toggle 2, and preceding casing 1 middle part has the endoporus 3 of power shaft.
Need to set standard before the assembling of wind-powered electricity generation gear-box, standard plays positioning action in assembling process.In the prior art, standard is selected preceding casing for use.Before assembling, use parallels, modes such as sleeper position and support preceding casing, then miscellaneous part are installed one by one, to accomplish assembling.
At least have following problem in the prior art: the mode to preceding casing positions and supports is insecure, and supports instability, in assembling process; Very easily occur moving; Situation such as upset or inclination not only cause damage to parts easily, and the security of producing is not high yet.
The utility model content
The utility model provides a kind of positioner, in order to realize the stable position to the wind-powered electricity generation gear-box, improves the security of assembling.
The positioner that the utility model provides is comprising substrate, positioning core axle and supporting seat; Said positioning core axle is fixedly connected with substrate, and said positioning core axle is used to wear the fixedly endoporus of wind-powered electricity generation gearbox input shaft; The quantity of said supporting seat is two, disperses to be fixed on the said substrate, is used to support two toggles of said wind-powered electricity generation gear-box.
Aforesaid positioner, preferably: each said supporting seat top also is equipped with gland, and said gland is provided with groove, and said groove is used for ccontaining said toggle.
Aforesaid positioner, preferably: support column also is installed on the said substrate;
Said support column comprises foundation and threaded rod, and said foundation is fixed on the said substrate, and said foundation middle part vertically offers screwed hole, is used for cooperating with said threaded rod.
Aforesaid positioner, preferably: said threaded rod is set with top board away from an end of said substrate, said top board circumferentially evenly be fixed with several swingles.
Aforesaid positioner, preferably: the quantity of said support column is several, disperses to be installed on the said substrate.
Aforesaid positioner, preferably: said gland is connected with said supporting seat bolt.
The positioner of the utility model; The endoporus of going forward to offer on the casing with the wind-powered electricity generation gear-box is as main locating surface; As the acting surface that supports the whole wind electrical gearbox, the slip that occurs in the assembling process because of the wind-powered electricity generation gear-box, the mobile rigging error that produces have been prevented with toggle effectively.The positioner that the utility model provides has realized that not only the strong fix of wind-powered electricity generation gear-box supports, and has protected the bearing of input shaft of wind-powered electricity generation gear-box, has also improved the precision of wind-powered electricity generation gear-box assembling and the security of assembling operation.
Description of drawings
Fig. 1 a is that the axle of prior art apoplexy electrical gearbox is surveyed sketch map.
Fig. 1 b looks sketch map for the master of Fig. 1 a.
Fig. 1 c is the schematic top plan view of Fig. 1 a.
Fig. 1 d looks sketch map for the left side of Fig. 1 a.
The structural representation of the positioner that Fig. 2 provides for the utility model embodiment one.
The structural representation of the positioner that Fig. 3 provides for the utility model embodiment two.
Fig. 4 a is the sketch map of the positioner that provides of the utility model embodiment three.
Fig. 4 b looks sketch map for the master of Fig. 4 a.
Fig. 4 c is the schematic top plan view of Fig. 4 a.
Fig. 4 d looks sketch map for the left side of Fig. 4 a.
The positioner that Fig. 4 e provides for use the utility model embodiment three is located the sketch map of the preceding casing of wind-powered electricity generation gear-box.
Reference numeral:
Casing before the 1-; The 2-toggle; The 3-endoporus;
The 4-rear box; The 5-substrate; The 6-positioning core axle;
The 7-supporting seat; The 8-gland; The 81-groove;
The 9-support column; The 91-foundation; The 92-threaded rod;
The 93-screwed hole; The 94-top board; The 95-swingle.
The specific embodiment
The utility model provides a kind of positioner, is applicable to assembling wind-powered electricity generation gear-box, or has other products of similar structures.
The structural representation of the positioner that Fig. 2 provides for the utility model embodiment one.The utility model embodiment one provides a kind of positioner, comprising substrate 5, positioning core axle 6 and supporting seat 7; Positioning core axle 6 is fixedly connected with substrate 5, and positioning core axle 6 is used to wear the fixedly endoporus of wind-powered electricity generation gearbox input shaft; The quantity of supporting seat 7 is two, disperses to be fixed on the substrate 5, is used to support two toggles of wind-powered electricity generation gear-box.
It is understandable that positioning core axle is used to wear the fixedly endoporus of wind-powered electricity generation gearbox input shaft, so the size of positioning core axle should be complementary with the size of endoporus, so-called coupling is meant that the gap between positioning core axle and the endoporus is 0.2mm-1mm.The position of supporting seat on substrate also is by two toggle determining positions of wind-powered electricity generation gear-box.Through hole can also be offered in the middle part of positioning core axle, with loss of weight.
The positioner that the utility model embodiment one provides; The endoporus of going forward to offer on the casing with the wind-powered electricity generation gear-box is as main locating surface; As the acting surface that supports the whole wind electrical gearbox, the slip that occurs in the assembling process because of the wind-powered electricity generation gear-box, the mobile rigging error that produces have been prevented with toggle effectively.The positioner that the utility model embodiment one provides has realized that not only the strong fix of wind-powered electricity generation gear-box supports, and has protected the bearing of input shaft of wind-powered electricity generation gear-box, has also improved the precision of wind-powered electricity generation gear-box assembling and the security of assembling work.
The structural representation of the positioner that Fig. 3 provides for the utility model embodiment two.The utility model embodiment two is on the technical scheme basis of the utility model embodiment one, and further, each supporting seat 7 top also is equipped with gland 8, and gland 8 is provided with groove 81, and groove 81 is used for ccontaining toggle.
Gland can circumferentially coat toggle, and is spacing so that the top of toggle and side are carried out, and through the free degree of further restriction toggle, realizes the purpose of the limiting gear case free degree.Gland is set to make to the location of toggle more accurately and reliably.
In the practical application, can preceding casing be placed on the supporting seat and afterwards gland be installed again, so alternatively: gland 8 is connected with supporting seat 7 bolts.Bolt connects simple and reliable, and is convenient to dismounting.
The positioner that the utility model embodiment two provides further defines the free degree of wind-powered electricity generation gear-box toggle, and location and the effect that supports are more reliable, and the security of use is also higher.
Fig. 4 a is the sketch map of the positioner that provides of the utility model embodiment three; Fig. 4 b looks sketch map for the master of Fig. 4 a; Fig. 4 c is the schematic top plan view of Fig. 4 a; Fig. 4 d looks sketch map for the left side of Fig. 4 a, and the positioner that Fig. 4 e provides for use the utility model embodiment three is located the sketch map of the preceding casing of wind-powered electricity generation gear-box.The utility model embodiment three preferably, also is equipped with support column 9 on the substrate 5 on the technical scheme basis of the foregoing description; Support column comprises foundation 91 and threaded rod 92, and foundation 91 is fixed on the substrate 5, and foundation 91 middle parts vertically offer screwed hole 93, is used for cooperating with threaded rod 92.Wind-powered electricity generation gear-box total quality is very big, support column is set can alleviates the load of bearing on the supporting seat.
Support column is set to above-mentioned Height Adjustable form, can reduce the requirement on machining accuracy of parts, reduces manufacturing cost.Need to prove, also can select for use other Height Adjustable devices to replace above-mentioned form.
The size of threaded rod is limited, for the ease of the height of adjustable support post, and reduces the stress of threaded rod to preceding casing, and preferably, threaded rod 92 is set with top board 94 away from an end of substrate 5, top board 94 circumferentially evenly be fixed with several swingles 95.Swingle is set, can be so that rotate threaded rod.
Consider the weight of wind-powered electricity generation gear-box, several support columns can be set to strengthen support effect: the quantity of support column 9 is several, disperses to be installed on the substrate 5 more.Present embodiment is the signal that example is carried out so that three support columns to be set, but is not limited in this.
Positioner possibly assembled stand with movable type and be used in practical application, so the substrate of positioner should be assembled the work top and the industrial castor of stand with avoiding movable type, any interference can not occur.In the present embodiment, substrate is set to octagon, has not only alleviated the weight of substrate, can also guarantee positioner and good the cooperating of portable assembling stand, to accomplish the assembling of wind-powered electricity generation gear-box.
The positioner that the utility model embodiment three provides; Supporting seat and gland mating reaction; Can carry out reliable and stable support to whole gear-box effectively; And realized safe and reliable the fixing of gear-box prevented that effectively the generation of situation such as rotation, upset from appearring in gear-box in assembling process.The volume and weight of considering gear-box is all big, and supporting seat is little to the Area of bearing of toggle, and the stress that toggle receives is big, on positioner, has designed support column with the supplemental support as preceding casing.In addition, support column can freely be adjusted height, after the toggle of preceding casing is placed on the supporting seat; Support column has upwards been revolved the height of casing to the wind-powered electricity generation gear-box; Can realize assist location to preceding casing, increased the location area of gear-box, make and locate firm, stable more.The positioner that the utility model embodiment three provides has effectively been protected the parts such as fore bearing on the wind-powered electricity generation gearbox input shaft, has improved the packaging efficiency and the assembly precision of wind-powered electricity generation gear-box, has prolonged the service life of wind-powered electricity generation gear-box.
What should explain at last is: above embodiment is only in order to the technical scheme of explanation the utility model, but not to its restriction; Although the utility model has been carried out detailed explanation with reference to previous embodiment; Those of ordinary skill in the art is to be understood that: it still can be made amendment to the technical scheme that aforementioned each embodiment put down in writing, and perhaps part technical characterictic wherein is equal to replacement; And these are revised or replacement, do not make the spirit and the scope of each embodiment technical scheme of essence disengaging the utility model of relevant art scheme.
Claims (6)
1. a positioner is characterized in that: comprise substrate, positioning core axle and supporting seat; Said positioning core axle is fixedly connected with substrate, and said positioning core axle is used to wear the fixedly endoporus of wind-powered electricity generation gearbox input shaft; The quantity of said supporting seat is two, disperses to be fixed on the said substrate, is used to support two toggles of said wind-powered electricity generation gear-box.
2. positioner according to claim 1 is characterized in that: each said supporting seat top also is equipped with gland, and said gland is provided with groove, and said groove is used for ccontaining said toggle.
3. positioner according to claim 1 and 2 is characterized in that: support column also is installed on the said substrate;
Said support column comprises foundation and threaded rod, and said foundation is fixed on the said substrate, and said foundation middle part vertically offers screwed hole, is used for cooperating with said threaded rod.
4. positioner according to claim 3 is characterized in that: said threaded rod is set with top board away from an end of said substrate, said top board circumferentially evenly be fixed with several swingles.
5. positioner according to claim 3 is characterized in that: the quantity of said support column is several, disperses to be installed on the said substrate.
6. positioner according to claim 2 is characterized in that: said gland is connected with said supporting seat bolt.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011204031246U CN202292509U (en) | 2011-10-20 | 2011-10-20 | Positioning device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011204031246U CN202292509U (en) | 2011-10-20 | 2011-10-20 | Positioning device |
Publications (1)
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CN202292509U true CN202292509U (en) | 2012-07-04 |
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CN2011204031246U Expired - Fee Related CN202292509U (en) | 2011-10-20 | 2011-10-20 | Positioning device |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102837275A (en) * | 2012-09-04 | 2012-12-26 | 安徽江淮汽车股份有限公司 | Tool for assembling dual-clutch transmission |
CN103056799A (en) * | 2011-10-20 | 2013-04-24 | 北京南口轨道交通机械有限责任公司 | Positioning device |
TWI509536B (en) * | 2014-01-03 | 2015-11-21 | Univ Nat Formosa | Diagnostic Method of Gearbox Assembly Error |
CN105234866A (en) * | 2015-11-17 | 2016-01-13 | 江苏保捷锻压有限公司 | Multipoint positioning device for transmission gear of automobile |
CN107356428A (en) * | 2017-07-23 | 2017-11-17 | 刘路清 | A kind of gear wheel pinboard for gear reduction unit |
CN113770945A (en) * | 2021-09-28 | 2021-12-10 | 广东鸿图科技股份有限公司 | Positioning device and positioning method for die casting detection |
-
2011
- 2011-10-20 CN CN2011204031246U patent/CN202292509U/en not_active Expired - Fee Related
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103056799A (en) * | 2011-10-20 | 2013-04-24 | 北京南口轨道交通机械有限责任公司 | Positioning device |
CN103056799B (en) * | 2011-10-20 | 2016-06-29 | 北京南口轨道交通机械有限责任公司 | Positioner |
CN102837275A (en) * | 2012-09-04 | 2012-12-26 | 安徽江淮汽车股份有限公司 | Tool for assembling dual-clutch transmission |
CN102837275B (en) * | 2012-09-04 | 2014-07-16 | 安徽江淮汽车股份有限公司 | Tool for assembling dual-clutch transmission |
TWI509536B (en) * | 2014-01-03 | 2015-11-21 | Univ Nat Formosa | Diagnostic Method of Gearbox Assembly Error |
CN105234866A (en) * | 2015-11-17 | 2016-01-13 | 江苏保捷锻压有限公司 | Multipoint positioning device for transmission gear of automobile |
CN107356428A (en) * | 2017-07-23 | 2017-11-17 | 刘路清 | A kind of gear wheel pinboard for gear reduction unit |
CN113770945A (en) * | 2021-09-28 | 2021-12-10 | 广东鸿图科技股份有限公司 | Positioning device and positioning method for die casting detection |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120704 Termination date: 20161020 |