CN202292425U - On-line grinding wheel dressing fixture - Google Patents

On-line grinding wheel dressing fixture Download PDF

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Publication number
CN202292425U
CN202292425U CN2011203690706U CN201120369070U CN202292425U CN 202292425 U CN202292425 U CN 202292425U CN 2011203690706 U CN2011203690706 U CN 2011203690706U CN 201120369070 U CN201120369070 U CN 201120369070U CN 202292425 U CN202292425 U CN 202292425U
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China
Prior art keywords
mounting bracket
grinding wheel
connecting plate
grinding
frock
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Expired - Lifetime
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CN2011203690706U
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Chinese (zh)
Inventor
李松林
谢敏
冷进明
唐仕东
刘家顺
孟秋建
谭云
崔志国
彭熙熙
曾强
刘艳平
周万煜
罗飞侠
胥光启
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DEC Dongfang Turbine Co Ltd
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DEC Dongfang Turbine Co Ltd
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Priority to CN2011203690706U priority Critical patent/CN202292425U/en
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Abstract

The utility model discloses an on-line grinding wheel dressing fixture which comprises a permanent seat, a mounting bracket and a diamond pen, wherein the diamond pen is axially assembled on the mounting bracket; the mounting bracket is assembled on the end surface, which is opposite to a grinding wheel, of the permanent seat; the permanent seat is composed of a tensioning block, a tensioning screw and a tripod; the tripod is composed of an upper connecting plate, a lower connecting plate and a mounting body; one ends of the two connecting plates are respectively connected to the tensioning block; the other ends of the two connecting plates are respectively connected with the upper end and lower end of the mounting body; an included angle between the upper connecting plate and the lower connecting plate is more than or equal to 90 degrees; and the mounting bracket is vertically assembled on the mounting body. The integral height of the fixture is effectively lowered; the phenomenon that the fixture interferes with the position on which a grinding part is positioned in the process of dressing the grinding wheel is avoided; the grinding wheel of a cylindrical grinding machine can be dressed in an online manner under the condition that the part does not need to be disassembled, so that the grinding efficiency of the part is improved, and the labor intensity of workers is lightened; and in addition, on the premise of guaranteeing the strength of the permanent seat, the structure of the permanent seat is simplified, and the manufacture difficulty and the production cost are lowered.

Description

在线砂轮修整工装On-line grinding wheel dressing tooling

技术领域 technical field

本实用新型涉及外圆磨床的在线砂轮修整工装。 The utility model relates to an on-line grinding wheel dressing tool for a cylindrical grinding machine.

背景技术 Background technique

外圆磨床的砂轮在使用一段时间后,会发生钝化而丧失磨削能力或失去正确的几何形状,砂轮磨钝之后,如果不适时修整,将会出现砂轮与零件打滑现象,磨削效率显著下降,磨削力随之增加,从而导致零件变形加大、磨削精度降低,同时也容易发生振动、噪声,使表面粗糙度值增大,出现直波形等缺陷;此外,砂轮磨钝后产生的磨削热会增加,容易引起零件表面烧伤和产生细微的裂纹等等。为此,砂轮工作表面的磨粒是否锋利及轮廓形状是否失真,对磨削效率及加工零件的表面质量都有直接的影响。可以说,及时而正确的修整砂轮,使砂轮修整成形或修去磨钝的表层,以恢复工作面的切削性能和正确的几何形状,是提高磨削效率和保证磨削质量不可或缺的重要环节。 After a period of use, the grinding wheel of the cylindrical grinder will passivate and lose its grinding ability or lose its correct geometric shape. After the grinding wheel is blunted, if it is not trimmed in time, the grinding wheel and the parts will slip, and the grinding efficiency will be remarkable. As the grinding force decreases, the grinding force will increase, which will lead to increased deformation of the parts and reduced grinding accuracy. At the same time, vibration and noise will easily occur, which will increase the surface roughness value and cause defects such as straight waves; The grinding heat will increase, which will easily cause surface burns and fine cracks on the parts. For this reason, whether the abrasive grains on the working surface of the grinding wheel are sharp and whether the contour shape is distorted has a direct impact on the grinding efficiency and the surface quality of the processed parts. It can be said that timely and correct dressing of the grinding wheel to shape the grinding wheel or remove the blunt surface to restore the cutting performance and correct geometric shape of the working surface is an indispensable factor to improve the grinding efficiency and ensure the grinding quality. links.

参见图1:传统外圆磨床的砂轮修整工装包括固定座、安装支架和金刚笔,固定座由拉紧块、拉紧螺杆和不规则的梯形架构成,拉紧块和不规则的梯形架为整体铸造成型,梯形架的顶面为平面,安装支架装配在梯形架的顶面,金刚笔固定在安装支架上。由于金刚笔固定在固定座的顶面,整个修整工装的高度较高,在修整砂轮的过程中,工装与磨削零件所处位置干涉,机床必须在未安装任何零件的状态下,才能对砂轮进行修整,这样造成磨削过程中要反复拆卸零件,极大降低了零件的磨削效率,增加了工人的劳动强度;此外,该修整工装的固定座由于结构复杂,存在制造难度大、生产成本高等缺陷。 See Figure 1: The grinding wheel dressing tool of a traditional cylindrical grinder includes a fixed seat, a mounting bracket and a diamond pen. The fixed seat is composed of a tensioning block, a tensioning screw and an irregular trapezoidal frame. The tensioning block and the irregular trapezoidal frame are Integral casting, the top surface of the ladder frame is flat, the installation bracket is assembled on the top surface of the ladder frame, and the diamond pen is fixed on the installation bracket. Since the diamond pen is fixed on the top surface of the fixed seat, the height of the entire dressing tool is relatively high. During the process of dressing the grinding wheel, the tooling interferes with the position of the grinding parts, and the machine tool must be in the state where no parts are installed to adjust the grinding wheel. For trimming, the parts have to be disassembled repeatedly during the grinding process, which greatly reduces the grinding efficiency of the parts and increases the labor intensity of the workers; in addition, the fixing seat of the trimming tool is difficult to manufacture and the production cost is high due to its complex structure. advanced defects.

发明内容 Contents of the invention

本实用新型的目的在于:针对上述现有技术的不足,提供一种结构简单、制作方便、生产成本低且在无需拆卸零件的情况下能对外圆磨床的砂轮进行在线修整的工装。 The purpose of this utility model is to provide a simple structure, convenient manufacture, low production cost and can perform on-line dressing of the grinding wheel of the external cylindrical grinding machine without dismantling the parts.

本实用新型的技术目的通过下述技术方案实现:一种在线砂轮修整工装,包括固定座、安装支架和金刚笔,所述金刚笔轴向装配在安装支架上,安装支架装配在固定座相向于砂轮的端面上。 The technical purpose of the utility model is achieved through the following technical solutions: an online grinding wheel dressing tool, including a fixed seat, a mounting bracket and a diamond pen, and the diamond pen is axially assembled on the mounting bracket, and the mounting bracket is assembled on the fixing seat opposite to the the end face of the grinding wheel.

所述固定座由拉紧块、拉紧螺杆和三脚架构成,三脚架由上连接板、下连接板和安装本体构成,两块连接板的一端分别连接在拉紧块上,另一端分别与安装本体上、下端连接,上连接板与安装本体之间的夹角≥90°;所述安装支架垂直装配在安装本体上。 The fixing seat is made of a tensioning block, a tensioning screw and a tripod, and the tripod is composed of an upper connecting plate, a lower connecting plate and an installation body. One end of the two connecting plates is respectively connected to the tensioning block, and the other end is connected to the installation body The upper and lower ends are connected, and the angle between the upper connecting plate and the installation body is ≥90°; the installation bracket is vertically assembled on the installation body.

所述上连接板与安装本体之间的夹角为90~110°。 The included angle between the upper connecting plate and the installation body is 90-110°.

所述安装本体装配安装支架的面上设有T形滑槽,安装支架通过匹配于T形滑槽的滑块装配在安装本体上。 A T-shaped chute is provided on the surface of the installation body where the installation bracket is assembled, and the installation bracket is assembled on the installation body through a slider matching the T-shaped chute.

所述安装支架的滑块通过紧定螺钉在安装本体上定位。 The slider of the installation bracket is positioned on the installation body through set screws.

所述安装支架的轴线方向设有滑槽,金刚笔通过匹配于滑槽的销子装配在安装支架上。 The axial direction of the mounting bracket is provided with a chute, and the diamond pen is assembled on the mounting bracket through a pin matching the chute.

所述拉紧螺杆上设有螺母。 A nut is arranged on the tension screw rod.

本实用新型的有益效果是:上述结构的工装将金刚笔装配在固定座相向于砂轮的端面,有效降低了工装的整体高度,避免了工装在修整砂轮的过程中,与磨削零件所处位置干涉,在无需拆卸零件的情况下便可对外圆磨床的砂轮进行在线修整,提高了零件的磨削效率,减轻了工人的劳动强度;此外,在保证固定座强度的前提下,简化了固定座的结构,降低了制造难度和生产成本。 The beneficial effects of the utility model are: the tooling with the above structure assembles the diamond pen on the end face of the fixing seat facing the grinding wheel, which effectively reduces the overall height of the tooling, and avoids the tooling being in the same position as the grinding parts in the process of dressing the grinding wheel. Interference, the grinding wheel of the external cylindrical grinder can be trimmed online without disassembling the parts, which improves the grinding efficiency of the parts and reduces the labor intensity of the workers; in addition, on the premise of ensuring the strength of the fixing seat, the fixing seat is simplified The structure reduces manufacturing difficulty and production cost.

本实用新型具有设计合理、结构简单、制作方便、生产成本低、稳定可靠、使用寿命长和实用性强等特点。 The utility model has the characteristics of reasonable design, simple structure, convenient manufacture, low production cost, stability and reliability, long service life and strong practicability.

附图说明 Description of drawings

图1是传统砂轮修整工装的使用状态结构示意图。 Fig. 1 is a structural schematic diagram of the use state of the traditional grinding wheel dressing tool.

图2是本实用新型的一种结构示意图。 Fig. 2 is a kind of structural representation of the utility model.

图3是本实用新型的一种使用状态结构示意图。 Fig. 3 is a structural schematic diagram of a use state of the utility model.

具体实施方式 Detailed ways

参见图2:本实用新型包括固定座、安装支架9和金刚笔11。其中,固定座由拉紧块1、拉紧螺杆2和三脚架构成,拉紧螺杆2斜向设在拉紧块1上,拉紧螺杆2上设有起锁紧作用的螺母3,三脚架由上连接板6、下连接板5和安装本体7构成,上连接板6和下连接板5的一端分别通过各自螺钉4连接在拉紧块1上,上连接板6和下连接板5的另一端分别通过各自螺钉与安装本体7上、下端连接,上连接板6与安装本体7之间的夹角为95°,该角度只要在大于或等于90°的情况下即可实现本实用新型的发明目的,优选的,上连接板6与安装本体7之间的夹角应在90~110°范围内选取;安装本体7装配安装支架9的面上设有T形滑槽,安装支架9上具有与T形滑槽相匹配的滑块,安装支架9通过滑块垂直装配在安装本体7上,安装支架9的滑块在安装本体7上的固定位置由安装本体7上的紧定螺钉8定位;安装支架9的前端轴线方向设有滑槽,金刚笔11通过匹配于滑槽的销子10装配在安装支架9上,金刚笔11与砂轮处于相向状态。 Referring to Fig. 2: the utility model includes a fixed seat, a mounting bracket 9 and a diamond pen 11. Wherein, the fixed seat is made up of tensioning block 1, tensioning screw rod 2 and tripod, tensioning screw rod 2 is arranged obliquely on tensioning block 1, and tensioning screw rod 2 is provided with the nut 3 that plays locking effect, and tripod is formed by Connecting plate 6, lower connecting plate 5 and installation body 7 constitute, one end of upper connecting plate 6 and lower connecting plate 5 are respectively connected on the tensioning block 1 by respective screws 4, the other end of upper connecting plate 6 and lower connecting plate 5 The upper and lower ends of the mounting body 7 are respectively connected by respective screws, and the angle between the upper connecting plate 6 and the mounting body 7 is 95°, as long as the angle is greater than or equal to 90°, the invention of the utility model can be realized Purpose, preferably, the angle between the upper connecting plate 6 and the installation body 7 should be selected within the range of 90 to 110°; the surface of the installation body 7 assembling the installation bracket 9 is provided with a T-shaped chute, and the installation bracket 9 has a The slider matching the T-shaped chute, the mounting bracket 9 is vertically assembled on the installation body 7 through the slider, and the fixed position of the slider of the installation bracket 9 on the installation body 7 is positioned by the set screw 8 on the installation body 7 The front end axis direction of mounting bracket 9 is provided with chute, diamond pen 11 is assembled on the mounting bracket 9 by the pin 10 that matches in chute, and diamond pen 11 and emery wheel are in opposite state.

参见图3:外圆磨床加工的90%以上零件的外圆尺寸都在φ200mm以内,当加工最大外圆直径为φ200mm的零件12时,零件12与工作台13之间的间距能容置的下本工装,本工装不会与零件12的位置产生相互干涉,在无需拆卸零件12的情况下,本工装能够对于外圆磨床的砂轮14顺利进行在线修整,具有较高的实用性。 Refer to Fig. 3: the outer diameter of more than 90% of the parts processed by the cylindrical grinder is within φ200mm. When processing a part 12 with a maximum outer diameter of φ200mm, the distance between the part 12 and the worktable 13 can accommodate the following This frock, this frock will not interfere with the position of the part 12, without dismantling the part 12, this frock can smoothly perform on-line dressing for the grinding wheel 14 of the cylindrical grinder, and has high practicability.

Claims (7)

1. online crushing frock; Comprise holder, mounting bracket (9) and diamond pen (11); It is characterized in that: said diamond pen (11) axially is assemblied on the mounting bracket (9), and mounting bracket (9) is assemblied in holder in opposite directions on the end face of emery wheel.
2. according to the said online crushing frock of claim 1; It is characterized in that: said holder is made up of tension piece (1), stretching screw (2) and tripod; Tripod is by upper junction plate (6), lower connecting plate (5) and body (7) formation is installed; One end of two connecting plates is connected in tension piece (1), the other end respectively with body (7) upper and lower end is installed is connected, angle >=90 between upper junction plate (6) and the installation body (7) °; Said mounting bracket (9) vertically is assemblied in to be installed on the body (7).
3. according to the said online crushing frock of claim 2, it is characterized in that: said upper junction plate (6) and the angle of installing between the body (7) are 90~110 °.
4. according to the said online crushing frock of claim 2, it is characterized in that: the face of said installation body (7) assembling mounting bracket (9) is provided with T shape chute, and mounting bracket (9) is assemblied in through the slide block that is matched with T shape chute and installs on the body (7).
5. according to the said online crushing frock of claim 4, it is characterized in that: the slide block of said mounting bracket (9) is being installed upward location of body (7) through holding screw (8).
6. according to the said online crushing frock of claim 1, it is characterized in that: the axis direction of said mounting bracket (9) is provided with chute, and diamond pen (11) is assemblied on the mounting bracket (9) through the pin (10) that is matched with chute.
7. according to the said online crushing frock of claim 2, it is characterized in that: said stretching screw (2) is provided with nut (3).
CN2011203690706U 2011-09-29 2011-09-29 On-line grinding wheel dressing fixture Expired - Lifetime CN202292425U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011203690706U CN202292425U (en) 2011-09-29 2011-09-29 On-line grinding wheel dressing fixture

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011203690706U CN202292425U (en) 2011-09-29 2011-09-29 On-line grinding wheel dressing fixture

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CN2011203690706U Expired - Lifetime CN202292425U (en) 2011-09-29 2011-09-29 On-line grinding wheel dressing fixture

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105458932A (en) * 2015-12-30 2016-04-06 苏州钛盟科技精密模具有限公司 Grinding wheel bevel angle trimming jig

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105458932A (en) * 2015-12-30 2016-04-06 苏州钛盟科技精密模具有限公司 Grinding wheel bevel angle trimming jig

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Granted publication date: 20120704

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