CN202278224U - High-power multi-axis equipment - Google Patents

High-power multi-axis equipment Download PDF

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Publication number
CN202278224U
CN202278224U CN2011204225985U CN201120422598U CN202278224U CN 202278224 U CN202278224 U CN 202278224U CN 2011204225985 U CN2011204225985 U CN 2011204225985U CN 201120422598 U CN201120422598 U CN 201120422598U CN 202278224 U CN202278224 U CN 202278224U
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fixed
shaft device
gear
sliding panel
drill
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Expired - Fee Related
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CN2011204225985U
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Chinese (zh)
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楼仲苗
郑志刚
沈科
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WUHU YONGNUO MARINE VALVE CO Ltd
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WUHU YONGNUO MARINE VALVE CO Ltd
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Abstract

The utility model discloses a high-power multi-axial organ equipment, the multi-axial organ level of this equipment is fixed in on the lathe guide rail and can follow the guide rail motion, its gear axis is parallel with the guide rail end of multi-axial organ installation drill bit one side be equipped with the anchor clamps that are used for the fixed device that is processed. The equipment clamps a workpiece by means of the axial movement of the large support plate of the lathe, realizes axial feed cutting movement, can process holes with the aperture of more than 13 millimeters, and simultaneously realizes that one equipment can process products with different apertures and center distances.

Description

大功率多轴器设备High-power multi-axis device

技术领域 technical field

本实用新型涉及用于同时加工部件上多个孔的多轴器设备。The utility model relates to a multi-axis device used for simultaneously processing multiple holes on parts.

背景技术 Background technique

一种多轴器通常用于加工阀门两端法兰大孔径,加工这些大孔径、均布圆周孔时可以一次完成,加工过程便捷实用,质量稳定可靠,传统多轴器通常由上盖、下盖、齿轮、导套、万向节、油嘴等组成,应用于在立式钻床或加工中心等设备,通过主动齿轮驱动多个从动齿轮转动,从而同时加工多个孔,由于功率等原因使得加工最大钻孔能力有限,一般都在直径13毫米以内,使得加工存在局限性,在大孔径、重切削等领域无法使用。A multi-axis device is usually used to process the large apertures of the flanges at both ends of the valve. These large-aperture and evenly distributed circumferential holes can be processed at one time. The processing process is convenient and practical, and the quality is stable and reliable. The traditional multi-axis device usually consists of an upper cover, a lower It consists of cover, gear, guide sleeve, universal joint, oil nozzle, etc. It is used in equipment such as vertical drilling machines or machining centers. The driving gear drives multiple driven gears to rotate, so as to process multiple holes at the same time. Due to power and other reasons The maximum drilling capacity of processing is limited, generally within a diameter of 13 mm, which makes processing limited and cannot be used in large-aperture, heavy-duty cutting and other fields.

实用新型内容 Utility model content

本实用新型所要解决的技术问题是实现一种可以根据需要改变钻孔间距,以及可以加工13毫米以上孔的多轴器设备。The technical problem to be solved by the utility model is to realize a multi-axis device that can change the drilling distance as required and can process holes of more than 13 mm.

为了实现上述目的,本实用新型采用的技术方案为:一种大功率多轴器设备,其多轴器的主动齿轮以及与主动齿轮相啮合的从动齿轮固定于上、下盖板之间,所述的主动齿轮的齿轮轴经上盖板上的轴承与外部驱动设备联接,所述的从动齿轮的齿轮轴经下盖板上的轴承与联轴器一端联接,该联轴器另一端与钻套联接,所述的钻套内安装钻头;所述的联轴器为十字万向联轴器,所述的钻套通过深沟球轴承固定于固定套内,所述的固定套截面呈“工”型且“工”型槽设于滑动板由中心向外延伸的滑槽内,所述的固定套安装有钻头一端伸出滑动板,且该伸出部分由固定于滑动板上的钻模套固定,所述的滑动板与上、下盖板之间通过支撑架固定;该设备的多轴器水平固定于车床导轨上且可沿导轨运动,其齿轮轴线与导轨平行,在所述的多轴器安装钻头一侧的导轨末端设有用于固定被加工器件的夹具。In order to achieve the above purpose, the technical solution adopted by the utility model is: a high-power multi-axis device, the driving gear of the multi-axis device and the driven gear meshed with the driving gear are fixed between the upper and lower cover plates, The gear shaft of the driving gear is connected to the external driving equipment through the bearing on the upper cover, the gear shaft of the driven gear is connected to one end of the coupling through the bearing on the lower cover, and the other end of the coupling is Connected with the drill sleeve, the drill bit is installed in the drill sleeve; the coupling is a cross universal coupling, the drill sleeve is fixed in the fixed sleeve through a deep groove ball bearing, and the section of the fixed sleeve It is "I" type and the "I" type groove is set in the chute extending from the center of the sliding plate. The fixed sleeve is equipped with a drill bit and one end protrudes from the sliding plate, and the protruding part is fixed on the sliding plate. The jig set is fixed, and the sliding plate and the upper and lower cover plates are fixed by a support frame; the multi-axis device of the equipment is fixed horizontally on the lathe guide rail and can move along the guide rail, and its gear axis is parallel to the guide rail. The end of the guide rail on one side of the multi-axis device where the drill bit is installed is provided with a clamp for fixing the processed device.

所述的从动齿轮与主动齿轮的模数m大于等于6。The modulus m of the driven gear and the driving gear is greater than or equal to 6.

所述的从动齿轮设有四个且均与主动齿轮相啮合,所述的四个从动齿轮间夹角均为90度;所述的滑动板设有四个滑槽,所述的滑槽两两相互垂直并由滑动板中心向外延伸。Described driven gear is provided with four and is all meshed with driving gear, and the included angle between described four driven gears is 90 degrees; Described slide plate is provided with four slide slots, and described slide Two grooves are perpendicular to each other and extend outward from the center of the sliding plate.

所述的滑槽末端延伸至滑动板边缘呈开口状。The end of the chute extends to the edge of the sliding plate to form an opening.

所述的固定于上、下盖板上的轴承为圆锥轴承。The bearings fixed on the upper and lower cover plates are tapered bearings.

所述的滑动板和钻模套中心设有固定孔,并通过螺栓将两者固定。The center of the sliding plate and the jig set is provided with a fixing hole, and the two are fixed by bolts.

该设备设有多个钻模套,每个钻套模设有用于固定固定套位置的固定孔,且每个钻套模上固定孔间距不同。The equipment is provided with a plurality of drill sleeves, and each drill sleeve is provided with a fixing hole for fixing the position of the fixing sleeve, and the spacing of the fixing holes on each drill sleeve is different.

所述的钻模套上设有数个同心环形槽,所述的固定套由同心环槽定位。Several concentric annular grooves are provided on the drilling mold sleeve, and the fixed sleeve is positioned by the concentric annular grooves.

本实用新型的优点在于借助车床大托板轴向运动安装夹具夹持工件,实现轴向进给切削运动,使得能够加工13毫米以上孔径的孔,同时实现一台设备可以加工不同孔径和中心距加工的产品。The utility model has the advantage of clamping the workpiece with the aid of the axial movement of the large supporting plate of the lathe to install the fixture to realize the axial feed cutting movement, so that holes with an aperture of more than 13 mm can be processed, and at the same time, one device can process different apertures and center distances processed products.

附图说明 Description of drawings

下面对本实用新型说明书中每幅附图表达的内容及图中的标记作简要说明:The following is a brief description of the content expressed in each piece of drawings in the specification sheet of the utility model and the marks in the figure:

图1为多轴器结构示意图;Fig. 1 is the structural schematic diagram of multi-axis device;

图2为多轴器从动齿轮部分放大示意图;Fig. 2 is a partial enlarged schematic diagram of the driven gear of the multi-axis device;

图3为图1所示滑动板结构示意图;Fig. 3 is a schematic structural diagram of the sliding plate shown in Fig. 1;

上述图中的标记均为:1、主动齿轮;2、圆锥轴承;3、上盖板;4、圆锥轴承;5、从动齿轮;6、下盖板;7、支撑架;8、联轴器;9、钻套;10、螺母;11、深沟球轴承;12、固定套;13、滑动板;14、钻模套。The marks in the above figures are: 1. Driving gear; 2. Tapered bearing; 3. Upper cover plate; 4. Tapered bearing; 5. Driven gear; 6. Lower cover plate; 7. Support frame; 9, drill sleeve; 10, nut; 11, deep groove ball bearing; 12, fixed sleeve; 13, sliding plate; 14, drill cover.

具体实施方式 Detailed ways

参见图1可知,该设备设有一个用于钻孔的多轴器,多轴器设有主动齿轮1以及与主动齿轮1相啮合的从动齿轮5,老式多轴器齿轮模数通常为3以下,本实用新型的多轴器增大模数m=6或者更大,从而增强传动扭矩,以加工直径13毫米以上的孔;其中从动齿轮5可以根据需要设置多个且等间距的设置于主动齿轮1四周并与之啮合,从而借助主动齿轮1的旋转力同时加工多个孔,这里以四个从动齿轮5为例进行说明,四个从动齿轮5间夹角均为90度,呈十字形设置在主动齿轮1四周,上盖板3和下盖板6通过螺栓相互扣合,并将所有的从动齿轮5和主动齿轮1固定于上、盖板3、6之间,齿轮与盖板的接合处通过圆锥轴承2、4连接,其中主动齿轮1的齿轮轴经上盖板3上的圆锥轴承2与外部驱动设备联接,从动齿轮5的齿轮轴经下盖板6上的圆锥轴承4与联轴器6一端联接,该联轴器8为十字万向联轴器,其另一端与钻套9联接,钻套9内安装钻头,当主动齿轮1经驱动设备驱动旋转,经从动齿轮5和联轴器8传动,四个钻头随钻套9旋转进行孔的加工。Referring to Figure 1, it can be seen that the equipment is provided with a multi-axis device for drilling, the multi-axis device is provided with a driving gear 1 and a driven gear 5 meshing with the driving gear 1, and the gear module of the old-fashioned multi-axis device is usually 3 Hereinafter, the multi-axis device of the present utility model increases the modulus m=6 or more, thereby strengthens the transmission torque, to process holes with a diameter of more than 13 millimeters; wherein the driven gear 5 can be provided with multiple and equidistant settings as required It is around the driving gear 1 and meshes with it, so as to process multiple holes at the same time with the help of the rotation force of the driving gear 1. Here, four driven gears 5 are used as an example to illustrate, and the angles between the four driven gears 5 are all 90 degrees. , arranged around the driving gear 1 in a cross shape, the upper cover plate 3 and the lower cover plate 6 are fastened to each other through bolts, and all the driven gears 5 and driving gear 1 are fixed between the upper and lower cover plates 3 and 6, The joint between the gear and the cover plate is connected by conical bearings 2 and 4, wherein the gear shaft of the driving gear 1 is connected with the external drive equipment through the conical bearing 2 on the upper cover plate 3, and the gear shaft of the driven gear 5 is connected through the lower cover plate 6 The tapered bearing 4 on the top is connected to one end of the coupling 6, the coupling 8 is a cross universal coupling, and the other end is connected to the drill sleeve 9, the drill bit is installed in the drill sleeve 9, when the driving gear 1 is driven by the driving equipment The rotation is driven by the driven gear 5 and the shaft coupling 8, and the four drill bits rotate with the drill sleeve 9 to process the holes.

由于钻套9为旋转运动部件,则通过深沟球轴承11固定于固定套12内,固定套11截面呈“工”型,滑动板13上设有四个滑槽,这些滑槽两两相互垂直并由滑动板中心向外延伸,滑槽末端延伸至滑动板13边缘呈开口状,这样的设置方便装配时将固定套12由开口端安装入滑动板13,安装时四个固定套12则分别固定在相应的滑槽内并可沿着滑槽沿滑动板13径向运动。Since the drill bushing 9 is a rotating part, it is fixed in the fixed sleeve 12 through the deep groove ball bearing 11. The cross section of the fixed sleeve 11 is in the shape of "I", and the sliding plate 13 is provided with four slide grooves. It is vertical and extends outward from the center of the sliding plate, and the end of the chute extends to the edge of the sliding plate 13 in an open shape. This setting is convenient for installing the fixing sleeve 12 into the sliding plate 13 from the open end during assembly. When installing, the four fixing sleeves 12 are They are respectively fixed in the corresponding chute and can move radially along the chute along the sliding plate 13 .

固定套11内的钻套9安装有钻头一端伸出滑动板13,则该伸出部分由固定于滑动板13上的钻模套14固定,钻模套14为固定固定套11的装置,对固定套11定位,使之保持在一个固定的孔间距的位置上。钻模套14可以设置多个型号的,上面设有固定的四个与固定套11伸出部分相配合的固定孔,根据加工的孔间距需要,选择相应的钻模套14,再将固定套11沿滑槽滑动至相应位置,最后将钻模套14固定到滑动板13上即可;当然也可以设计一种设有数个同心环形槽的钻模套14,这样一个钻模套14便可以加工不同多个孔间距孔,将固定套11固定于相应的环形槽内即可。滑动板13和钻模套14通常在其中心设有固定孔,并通过螺栓将两者固定。The drill sleeve 9 in the fixed cover 11 is equipped with a drill bit and stretches out the sliding plate 13, then the extension is fixed by the drilling template cover 14 fixed on the sliding plate 13, and the drilling template cover 14 is a device for fixing the fixing cover 11. The fixed sleeve 11 is positioned so that it remains at a fixed hole spacing. The jigsaw cover 14 can be provided with multiple models, and there are four fixed fixing holes that match the protruding part of the fixed sleeve 11. According to the hole spacing needs of processing, the corresponding jigsaw cover 14 is selected, and the fixed sleeve 11 slide along the chute to the corresponding position, and finally fix the jig cover 14 on the sliding plate 13; of course, it is also possible to design a jig cover 14 with several concentric annular grooves, so that a jig cover 14 can To process a plurality of holes with different pitches, the fixed sleeve 11 is fixed in the corresponding annular groove. Sliding plate 13 and drilling template cover 14 are usually provided with fixing hole at its center, and both are fixed by bolt.

滑动板13与上、下盖板3、6之间通过支撑架7固定,其中一侧支撑架7上设有安装部,通过该安装部将多轴器水平固定到车床导轨的托板上,则多轴器便可沿导轨运动,安装时多轴器的齿轮轴线与导轨平行,在多轴器安装有钻头一侧的导轨末端设有用于固定被加工器件的夹具,夹具夹持住被加工器件,再起的驱动设备,并沿导轨推动多轴器至被加工器件位置,则可进行钻孔加工。The sliding plate 13 and the upper and lower cover plates 3, 6 are fixed by a support frame 7, and one side of the support frame 7 is provided with a mounting part, through which the multi-axis device is horizontally fixed to the supporting plate of the lathe guide rail, Then the multi-axis device can move along the guide rail. When installing, the gear axis of the multi-axis device is parallel to the guide rail. At the end of the guide rail on the side where the drill bit is installed on the multi-axis device, there is a fixture for fixing the device to be processed. Devices, restart the drive equipment, and push the multi-axis device along the guide rail to the position of the processed device, then drilling can be performed.

通过采用卧式安装将多轴器设置在导轨上,减轻主轴载荷,而且卧车比普通立钻功率大,从而解决多轴器动力不足,达到增强扭矩的作用,增加了加工大工件的重切削的功能;普通多轴器都是连接在钻铣床主轴上,本实用新型可以利用支撑架7在轨道上轴向运动,摩擦强度的降低,提高了十字万向节联轴器的使用寿命。By adopting horizontal installation, the multi-axis device is installed on the guide rail to reduce the load of the main shaft, and the power of the horizontal car is higher than that of the ordinary vertical drill, so as to solve the lack of power of the multi-axis device, achieve the effect of enhancing the torque, and increase the heavy cutting of large workpieces. Function: Ordinary multi-axis devices are connected to the main shaft of the drilling and milling machine. The utility model can use the support frame 7 to move axially on the track, reduce the friction strength, and improve the service life of the cross universal joint coupling.

上面结合附图对本实用新型进行了示例性描述,显然本实用新型具体实现并不受上述方式的限制,只要采用了本实用新型的方法构思和技术方案进行的各种非实质性的改进,或未经改进将本实用新型的构思和技术方案直接应用于其它场合的,均在本实用新型的保护范围之内。The utility model has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the utility model is not limited by the above-mentioned methods, as long as various insubstantial improvements are made by adopting the method concept and technical solutions of the utility model, or Directly applying the ideas and technical solutions of the utility model to other occasions without improvement is within the protection scope of the utility model.

Claims (9)

1. high-power multi-shaft device equipment; The driving gear of its multi-shaft device and the driven gear that is meshed with driving gear are fixed between the upper and lower cover plate; The bearing of the gear shaft of described driving gear on upper cover plate connects with external drive equipment; The bearing of the gear shaft of described driven gear on lower cover connects with shaft coupling one end, and this shaft coupling other end connects with drill bushing, and drill bit is installed in the described drill bushing;
It is characterized in that: described shaft coupling is a cross universal coupling; Described drill bushing is fixed in the fixed cover through deep groove ball bearing; Described fixed cover cross section is " worker " type and " worker " type groove is located at sliding panel by in the outward extending chute in center; Described fixed cover is equipped with drill bit one end and stretches out sliding panel, and this extension is fixing by the drill jig cover that is fixed on the sliding panel, fixes through bracing frame between described sliding panel and the upper and lower cover plate;
The multi-shaft device horizontal fixed of this equipment is on the lathe guide rail and can be along guide rail movement, and its Gear axis is parallel with guide rail, and the guide rail end that drill bit one side is installed at described multi-shaft device is provided with the anchor clamps that are used for fixing processed device.
2. high-power multi-shaft device equipment according to claim 1 is characterized in that: the modulus m of described driven gear and driving gear is more than or equal to 6.
3. high-power multi-shaft device equipment according to claim 1 and 2 is characterized in that: described driven gear is provided with four and all be meshed with driving gear, and angle is 90 degree between described four driven gears; Described sliding panel is provided with four chutes, and described chute vertically and by the sliding panel center stretches out in twos each other.
4. high-power multi-shaft device equipment according to claim 3 is characterized in that: it is opening-like that described chute end extends to the sliding panel edge.
5. high-power multi-shaft device equipment according to claim 1 is characterized in that: the described bearing that is fixed on the upper and lower cover plate is a conical bearing.
6. high-power multi-shaft device equipment according to claim 1 is characterized in that: described sliding panel and drill jig cover center are provided with fixing hole, and through bolt both are fixed.
7. according to claim 1 or 6 described high-power multi-shaft device equipment, it is characterized in that: this equipment is provided with a plurality of drill jig covers, and each drill bushing mould is provided with the fixing hole that is used for fixing the fixed cover position, and the fixing hole spacing is different on each drill bushing mould.
8. according to claim 1 or 6 described high-power multi-shaft device equipment, it is characterized in that: described drill jig puts and is provided with several concentric annular grooves, and described fixed cover is located by concentric annular groove.
9. high-power multi-shaft device equipment according to claim 1 is characterized in that: described driving gear and driven gear are the gear through Quenching Treatment.
CN2011204225985U 2011-10-31 2011-10-31 High-power multi-axis equipment Expired - Fee Related CN202278224U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102500794A (en) * 2011-10-31 2012-06-20 芜湖永诺船用阀门有限责任公司 A high-power multi-axis device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102500794A (en) * 2011-10-31 2012-06-20 芜湖永诺船用阀门有限责任公司 A high-power multi-axis device

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Granted publication date: 20120620

Termination date: 20121031