CN202246719U - Iron-smelting blast furnace and taphole frame thereof - Google Patents
Iron-smelting blast furnace and taphole frame thereof Download PDFInfo
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- CN202246719U CN202246719U CN2011203454830U CN201120345483U CN202246719U CN 202246719 U CN202246719 U CN 202246719U CN 2011203454830 U CN2011203454830 U CN 2011203454830U CN 201120345483 U CN201120345483 U CN 201120345483U CN 202246719 U CN202246719 U CN 202246719U
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- 238000003723 Smelting Methods 0.000 title description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 80
- 229910052742 iron Inorganic materials 0.000 claims abstract description 40
- 239000002893 slag Substances 0.000 claims abstract description 8
- 230000002093 peripheral effect Effects 0.000 claims abstract description 6
- 239000002184 metal Substances 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 230000003014 reinforcing effect Effects 0.000 claims description 5
- 230000002787 reinforcement Effects 0.000 claims description 2
- 238000007789 sealing Methods 0.000 abstract description 14
- 238000005336 cracking Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 7
- 238000003466 welding Methods 0.000 abstract description 4
- 230000006978 adaptation Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 6
- 230000001681 protective effect Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010079 rubber tapping Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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Abstract
Description
技术领域 technical field
本实用新型涉及冶炼设备技术领域,特别涉及一种铁口框。本实用新型还涉及一种应用该铁口框的炼铁高炉。The utility model relates to the technical field of smelting equipment, in particular to an iron hole frame. The utility model also relates to an ironmaking blast furnace using the taphole frame.
背景技术 Background technique
炼铁高炉作为一种常见的冶炼设备,被广泛地应用于金属冶炼加工的方方面面。而出铁口作为炼铁高炉的重要组成部分,是炼铁生产过程中排放渣铁的主要工艺设备之一。出铁口上通常设置有与出铁通道相配合的铁口框,用以保护铁口通道的耐火材料和铁口泥套。而随着生产强度的不断提高,人们对于铁口框的使用性能也提出了更高的要求。As a common smelting equipment, ironmaking blast furnace is widely used in all aspects of metal smelting and processing. As an important part of the ironmaking blast furnace, the taphole is one of the main process equipment for discharging slag iron in the ironmaking production process. The taphole is usually provided with a taphole frame matching the tapway to protect the refractory material and the taphole mud sleeve of the taphole. With the continuous improvement of production intensity, people have put forward higher requirements for the performance of the iron frame.
请参考图1,图1为现有技术中一种典型的炼铁高炉的铁口框部分的装配结构示意图。Please refer to FIG. 1 , which is a schematic diagram of an assembly structure of a taphole frame part of a typical ironmaking blast furnace in the prior art.
目前现有的炼铁高炉的铁口框部分,通常在铁口框11的外侧焊接有保护板12,铁口框11与保护板12的中部均具有供渣铁输送的开口13,焊接固定后的铁口框11与保护板12通过螺栓14固定于炉壳15上。At present, the taphole frame part of the existing ironmaking blast furnace is usually welded with a
然而,虽然图1中所示的铁口框部分能够满足炼铁高炉的基本使用需要,但由于其铁口框11与保护板12间采用焊接装配方式,其结构强度较差,且生产过程中出铁前后状态下冷热交替较为明显,加上开口机等相关协同设备的机械冲击,铁口框11与保护板12间的焊缝部分极易在高强度机械冲击和热应力的作用下开裂,造成铁口框部分的整体密封结构失效,导致煤气泄漏等继发性事故,严重危害了操作人员的人身安全,并对炼铁高炉的正常连续生产造成不利影响。However, although the taphole frame shown in Figure 1 can meet the basic needs of the ironmaking blast furnace, its structural strength is poor due to the welded assembly between the
因此,如何提高铁口框部分的结构强度及其密封性是本领域技术人员目前需要解决的重要技术问题。Therefore, how to improve the structural strength and sealing performance of the iron frame part is an important technical problem to be solved by those skilled in the art.
实用新型内容 Utility model content
本实用新型的目的是提供一种铁口框,该铁口框的结构强度较高,且其密封性较好。本实用新型的另一目的是提供一种应用上述铁口框的炼铁高炉。The purpose of the utility model is to provide an iron mouth frame, which has higher structural strength and better sealing performance. Another object of the present utility model is to provide an ironmaking blast furnace using the above-mentioned taphole frame.
为解决上述技术问题,本实用新型提供一种铁口框,用于炼铁高炉,包括与外部高炉出铁口相适配的框体,所述框体为一体式结构,所述框体的中部具有供渣铁通过的开口,所述框体的外周部具有与外部炉壳相连接的侧板。In order to solve the above-mentioned technical problems, the utility model provides a taphole frame, which is used in ironmaking blast furnaces, including a frame body adapted to an external blast furnace taphole. The frame body has an integrated structure, and the frame body The middle part has an opening for slag and iron to pass through, and the outer peripheral part of the frame body has side plates connected with the outer furnace shell.
优选地,所述侧板上具有若干通孔,所述框体具体通过贯穿所述通孔的螺栓与外部炉壳相固定。Preferably, the side plate has several through holes, and the frame body is fixed to the outer furnace shell through bolts passing through the through holes.
优选地,所述通孔具体为沉头孔。Preferably, the through hole is specifically a counterbore.
优选地,所述侧板的前表面上设置有若干加强筋。Preferably, several reinforcing ribs are provided on the front surface of the side plate.
优选地,所述侧板与外部炉壳的连接处的对应面之间设置有金属垫。Preferably, a metal pad is provided between the corresponding surfaces of the connection between the side plate and the outer furnace shell.
优选地,所述侧板与外部炉壳的连接处设置有加强板。Preferably, a reinforcement plate is provided at the joint between the side plate and the outer furnace shell.
本实用新型还提供一种炼铁高炉,包括炉壳,所述炉壳上具有出铁口,所述出铁口上设置有铁口框,所述铁口框具体为上述任一项所述的铁口框。The utility model also provides an iron-making blast furnace, which includes a furnace shell, the furnace shell has a taphole, and the taphole is provided with a taphole frame, and the taphole frame is specifically any one of the above-mentioned Iron frame.
相对上述背景技术,本实用新型所提供的铁口框,用于炼铁高炉,包括与外部高炉出铁口相适配的框体,所述框体为一体式结构,所述框体的中部具有供渣铁通过的开口,所述框体的外周部具有与外部炉壳相连接的侧板。使用过程中,由于所述框体具有一体式结构,其结构内部无需焊缝等不稳定的装配结构,从而有效避免了高强度、高温差作业环境下产生的焊缝开裂等结构隐患,进而避免了因焊缝开裂等原因造成的铁口框密封结构失效以及煤气泄漏等安全隐患,显著提高了铁口框部分的结构强度,并使其使用过程中的结构密封性得以相应提高。Compared with the above-mentioned background technology, the taphole frame provided by the utility model is used in ironmaking blast furnaces, and includes a frame body adapted to an external blast furnace taphole. The frame body is an integrated structure, and the middle part of the frame body There is an opening for slag iron to pass through, and the outer peripheral part of the frame body has a side plate connected with the outer furnace shell. During use, since the frame body has an integrated structure, there is no need for unstable assembly structures such as welds inside the structure, thereby effectively avoiding structural hazards such as weld cracking in high-strength, high-temperature difference operating environments, thereby avoiding It eliminates safety hazards such as the failure of the sealing structure of the iron mouth frame and gas leakage caused by reasons such as weld cracking, significantly improves the structural strength of the iron mouth frame, and improves the structural sealing performance during use.
在本实用新型的另一优选方案中,所述侧板上具有若干通孔,所述框体具体通过贯穿所述通孔的螺栓与外部炉壳相固定。采用该种螺栓装配方式能够进一步提高所述框体与炉壳间的装配强度,且螺栓较易拆卸,便于在需要时对铁口框部分进行拆卸以进行必要的维护或更换。In another preferred solution of the present invention, the side plate has several through holes, and the frame body is fixed to the outer furnace shell through bolts passing through the through holes. The use of this bolt assembly method can further improve the assembly strength between the frame body and the furnace shell, and the bolts are easy to disassemble, so that it is convenient to disassemble the iron mouth frame part for necessary maintenance or replacement when necessary.
附图说明 Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为现有技术中一种典型的炼铁高炉的铁口框部分的装配结构示意图;Fig. 1 is a schematic diagram of the assembly structure of the taphole frame part of a typical ironmaking blast furnace in the prior art;
图2为本实用新型一种具体实施方式所提供的炼铁高炉的铁口框部分的装配结构示意图;Fig. 2 is a schematic diagram of the assembly structure of the taphole frame part of the ironmaking blast furnace provided by a specific embodiment of the present invention;
图3为图2中框体部分的正面结构示意图。Fig. 3 is a schematic diagram of the front structure of the frame part in Fig. 2 .
具体实施方式 Detailed ways
本实用新型的核心是提供一种铁口框,该铁口框的结构强度较高,且其密封性较好;同时,提供一种应用上述铁口框的炼铁高炉。The core of the utility model is to provide a taphole frame, which has high structural strength and good sealing performance; at the same time, it provides an ironmaking blast furnace using the taphole frame.
为了使本技术领域的人员更好地理解本实用新型方案,下面结合附图和具体实施方式对本实用新型作进一步的详细说明。In order to enable those skilled in the art to better understand the solution of the utility model, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
请参考图2和图3,图2为本实用新型一种具体实施方式所提供的炼铁高炉的铁口框部分的装配结构示意图;图3为图2中框体部分的正面结构示意图。Please refer to Figure 2 and Figure 3, Figure 2 is a schematic diagram of the assembly structure of the iron hole frame part of the ironmaking blast furnace provided by a specific embodiment of the utility model; Figure 3 is a schematic diagram of the front structure of the frame part in Figure 2.
在具体实施方式中,本实用新型所提供的铁口框,用于炼铁高炉,包括与外部高炉出铁口相适配的框体21,框体21为一体式结构,框体21的中部具有供渣铁通过的开口211,框体21的外周部具有与外部炉壳31相连接的侧板22。使用过程中,由于框体21具有一体式结构,其结构内部无需焊缝等不稳定的装配结构,从而有效避免了高强度、高温差作业环境下产生的焊缝开裂等结构隐患,进而避免了因焊缝开裂等原因造成的铁口框密封结构失效以及煤气泄漏等安全隐患,显著提高了铁口框部分的结构强度,并使其使用过程中的结构密封性得以相应提高。In a specific embodiment, the taphole frame provided by the utility model is used in an ironmaking blast furnace, and includes a
具体地,侧板22上具有若干通孔23,框体21具体通过贯穿通孔23的螺栓231与外部炉壳31相固定。采用该种螺栓装配方式能够进一步提高框体21与炉壳31间的装配强度,且螺栓231较易拆卸,便于在需要时对铁口框部分进行拆卸以进行必要的维护或更换。Specifically, the
更具体地,通孔23具体为沉头孔。具有该种沉头结构的通孔23能够有效减少其与螺栓231间装配结构所需的空间,使其装配关系对铁口框部分的主要工作结构的影响相应降低,同时,具有该沉头结构的通孔23能够使其与螺栓231间的装配关系更加充分、紧密,并使得所述铁口框部分的整体装配结构更加稳定可靠。More specifically, the
当然,上述通孔23具体为沉头孔仅为优选方案,该通孔23并不局限于上述实施例所述的沉头孔,只要是能够满足所述铁口框的实际使用需要均可。Of course, it is only a preferred solution that the above-mentioned through
进一步地,侧板22的前表面上设置有若干加强筋24。该加强筋24能够进一步提高框体21的结构强度,使其更能经受冲击和挤压,并使得所述铁口框的整体机械强度得以相应提高。Further, several reinforcing
此外,侧板22与外部炉壳31的连接处的对应面之间设置有金属垫25。该金属垫25能够进一步提高侧板22与炉壳31间螺栓装配时的装配强度,并避免其主体部分配合面间因装配结构而造成的磨损,从而进一步延长所述铁口框的使用寿命。In addition, a
另一方面,侧板22与外部炉壳31的连接处设置有加强板26。该加强板26能够进一步提高侧板22与炉壳31间螺栓连接的紧固力,并使其装配强度相应提高,从而保证所述铁口框部分的整体装配结构更加稳定可靠。On the other hand, a reinforcing
在具体实施方式中,本实用新型所提供的炼铁高炉,包括炉壳,所述炉壳上具有出铁口,所述出铁口上设置有铁口框,所述铁口框具体为图2中所示的铁口框。该炼铁高炉的铁口框部分的结构强度较高,且其密封性较好。In a specific embodiment, the iron-making blast furnace provided by the utility model includes a furnace shell, the furnace shell has a taphole, and the taphole is provided with a taphole frame, and the taphole frame is specifically shown in Figure 2 Iron mouth frame shown in. The iron hole frame part of the ironmaking blast furnace has high structural strength and good sealing performance.
综上可知,本实用新型中提供的铁口框,用于炼铁高炉,包括与外部高炉出铁口相适配的框体,所述框体为一体式结构,所述框体的中部具有供渣铁通过的开口,所述框体的外周部具有与外部炉壳相连接的侧板。使用过程中,由于所述框体具有一体式结构,其结构内部无需焊缝等不稳定的装配结构,从而有效避免了高强度、高温差作业环境下产生的焊缝开裂等结构隐患,进而避免了因焊缝开裂等原因造成的铁口框密封结构失效以及煤气泄漏等安全隐患,显著提高了铁口框部分的结构强度,并使其使用过程中的结构密封性得以相应提高。In summary, the taphole frame provided in the utility model is used in ironmaking blast furnaces, and includes a frame body that is compatible with an external blast furnace taphole. The frame body has an integrated structure, and the middle part of the frame body has a The opening for the passage of slag iron, the outer peripheral part of the frame body has a side plate connected with the outer furnace shell. During use, since the frame body has an integrated structure, there is no need for unstable assembly structures such as welds inside the structure, thereby effectively avoiding structural hazards such as weld cracking in high-strength, high-temperature difference operating environments, thereby avoiding It eliminates safety hazards such as failure of the sealing structure of the iron mouth frame and gas leakage caused by reasons such as weld cracking, significantly improves the structural strength of the iron mouth frame, and correspondingly improves the structural sealing performance during use.
此外,本实用新型提供的应用了上述铁口框的炼铁高炉,该炼铁高炉的铁口框部分的结构强度较高,且其密封性较好。In addition, the iron-making blast furnace provided by the utility model using the above-mentioned taphole frame has higher structural strength and better sealing performance of the taphole frame part of the iron-making blast furnace.
以上对本实用新型所提供的铁口框以及应用了该铁口框的炼铁高炉进行了详细介绍。本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以对本实用新型进行若干改进和修饰,这些改进和修饰也落入本实用新型权利要求的保护范围内。The iron mouth frame provided by the utility model and the ironmaking blast furnace using the iron mouth frame have been introduced in detail above. In this paper, specific examples are used to illustrate the principle and implementation of the present utility model, and the descriptions of the above embodiments are only used to help understand the method and core idea of the present utility model. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made to the utility model, and these improvements and modifications also fall into the protection of the claims of the utility model. within range.
Claims (7)
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102329905A (en) * | 2011-09-15 | 2012-01-25 | 莱芜钢铁集团有限公司 | Iron-making blast furnace and taphole frame thereof |
| CN105051218A (en) * | 2013-04-02 | 2015-11-11 | 新日铁住金工程技术株式会社 | Tap hole apparatus |
| CN105583501A (en) * | 2016-02-20 | 2016-05-18 | 首钢水城钢铁(集团)赛德建设有限公司 | Method for assembly welding of tuyere, taphole frame and furnace body for blast furnace shell manufacturing |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102329905A (en) * | 2011-09-15 | 2012-01-25 | 莱芜钢铁集团有限公司 | Iron-making blast furnace and taphole frame thereof |
| CN105051218A (en) * | 2013-04-02 | 2015-11-11 | 新日铁住金工程技术株式会社 | Tap hole apparatus |
| CN105051218B (en) * | 2013-04-02 | 2017-08-08 | 新日铁住金工程技术株式会社 | Tapping hole device |
| CN105583501A (en) * | 2016-02-20 | 2016-05-18 | 首钢水城钢铁(集团)赛德建设有限公司 | Method for assembly welding of tuyere, taphole frame and furnace body for blast furnace shell manufacturing |
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