CN202232206U - Grubbing mechanism for crop straw/stubble returning machine - Google Patents

Grubbing mechanism for crop straw/stubble returning machine Download PDF

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CN202232206U
CN202232206U CN2011202670705U CN201120267070U CN202232206U CN 202232206 U CN202232206 U CN 202232206U CN 2011202670705 U CN2011202670705 U CN 2011202670705U CN 201120267070 U CN201120267070 U CN 201120267070U CN 202232206 U CN202232206 U CN 202232206U
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stubble
curved
cutter
cutterhead
rotor
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朱德荣
张旦闻
孙娟
杨德芹
闵志宇
王小涛
鲍浩杰
马建
范宦潼
杨瑞珍
余松
王国有
娄建伟
刘宇恒
王永昌
靳东
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Luoyang Institute of Science and Technology
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Abstract

本实用新型公开的一种农作物秸秆/根茬还田机械的除根机构,涉及农业机械技术领域,包括支架(1)、侧板(2)及刀辊总成;所述刀辊总成分上刀辊总成(3)和下刀辊总成(4);所述侧板对称设置在支架两侧下部,所述上刀辊总成和下刀辊总成呈阶梯式布局设置在侧板之间;其特征是:所述刀辊总成的刀辊(9)轴向上等间距设置多组灭茬刀组合;所述灭茬刀组合包括灭茬刀和刀盘,所述灭茬刀为刀盘式结构,刃口呈曲线形,据刃口弯曲方向分为左弯灭茬刀(11)和右弯灭茬刀(10);左弯灭茬刀和右弯灭茬刀在刀盘周向上等角度间隔设置;所述刀盘固联在刀辊上;该机构能够一次处理农作物的根茬,实现农作物根茬还田,提高作业效率及土壤肥力。

Figure 201120267070

The utility model discloses a root-removing mechanism for crop straw/root stubble returning machinery, which relates to the technical field of agricultural machinery and includes a bracket (1), a side plate (2) and a knife roller assembly; The roller assembly (3) and the lower cutter roller assembly (4); the side plates are arranged symmetrically on the lower part of both sides of the bracket, and the upper cutter roller assembly and the lower cutter roller assembly are arranged between the side plates in a stepped layout It is characterized in that: the cutter roller (9) of the cutter roller assembly is provided with multiple sets of stubble removal knife combinations at equal intervals in the axial direction; the stubble removal cutter combination includes a stubble removal cutter and a cutter head, and the stubble removal cutter is a cutter head type The structure has a curved cutting edge, which is divided into left-curved stubble removal knives (11) and right-curved stubble removal knives (10) according to the bending direction of the cutting edge; the left-curved stubble removal knives and right-curved stubble removal knives are arranged at equal angular intervals in the circumferential direction of the cutter head; The cutter head is fixedly connected to the cutter roller; this mechanism can process the stubble of crops at one time, realize the return of stubble of crops to the field, and improve operation efficiency and soil fertility.

Figure 201120267070

Description

一种农作物秸秆/根茬还田机械的除根机构Root-removing mechanism for a crop straw/root stubble returning machine

技术领域 technical field

本实用新型涉及农业机械技术领域,具体是涉及一种农作物秸秆/根茬还田机械的除根机构。  The utility model relates to the technical field of agricultural machinery, in particular to a root removal mechanism of a crop straw/root stubble returning machine. the

背景技术 Background technique

目前,大部分的棉花、玉米及香蕉等农作物在收获及重新栽种环节中最大难题是对茎秆/根茬的处理:目前最主要的方式还是人工逐棵砍伐、整秆、集中堆放,待茎秆自然腐烂;对根部的处理更是采用原始挖掘方式。这种方法的弊端在于占用土地面积大、浪费劳力,又浪费了大量的有机肥,因为农作物秸秆里富含大量的有机质氮、磷、钾和微量元素,是农业生产中重要的有机肥原料之一。如能及时将茎秆耕翻入土,不但可以大大减轻农民的劳动强度,而且有利于更新和增加土壤有机质,改善土壤的团粒结构及保水、粘结、透气、保温等理化性状,提高土壤的肥力,有利于植株生根生长,实现保护性耕作,促进农作物的丰产增收。因此,开展棉花、玉米及香蕉等农作物的茎秆、根茬还田技术的研究,对促进农业可持续发展具有十分重要的意义。  At present, the biggest problem in the harvesting and replanting of most crops such as cotton, corn, and bananas is the treatment of stalks/root stubbles: at present, the most important methods are manual felling one by one, whole stalks, and centralized stacking. The stalks rot naturally; the roots are treated with primitive excavation methods. The disadvantage of this method is that it occupies a large area of land, wastes labor, and wastes a lot of organic fertilizer, because crop straw is rich in a large amount of organic matter nitrogen, phosphorus, potassium and trace elements, and is one of the important organic fertilizer raw materials in agricultural production. one. If the stalks can be plowed into the soil in time, it can not only greatly reduce the labor intensity of farmers, but also help to renew and increase soil organic matter, improve soil aggregate structure and physical and chemical properties such as water retention, bonding, ventilation, and heat preservation, and improve soil fertility. , is conducive to the rooting and growth of plants, realizes conservation tillage, and promotes the high yield and increase of crops. Therefore, it is of great significance to promote the sustainable development of agriculture to carry out research on the technology of returning stalks and stubbles of crops such as cotton, corn and bananas. the

如中国专利申请200610123267.5提出的一种香蕉假茎还田方法及装置,首先是拖拉机机头在行走中将香蕉假茎原地推倒,由一排与地面做高速切线运动的Y型动刀将香蕉假茎从地面勾起,并送入粉碎室,运用高速运转的Y型动刀与粉碎室的定刀配合交错剪切,粉碎香蕉假茎,再通过后部倒流板将碎渣均匀铺放于田地上,经晾晒后通过犁耕埋入土下,作为绿肥还田。但未解决根茬问题。  For example, a method and device for returning banana pseudostems to the field proposed in Chinese patent application 200610123267.5, firstly, the tractor head pushes down the banana pseudostems in situ while walking, and a row of Y-shaped movable knives that perform high-speed tangential motion with the ground remove the bananas. The pseudostem is lifted from the ground and sent into the crushing chamber. The high-speed Y-shaped moving knife and the fixed knife in the crushing chamber are used to cooperate with the staggered cutting to crush the banana pseudostem, and then spread the slag evenly on the ground through the rear backflow plate. On the field, after being dried in the sun, it is plowed and buried under the soil, and returned to the field as green manure. But the root stubble problem was not solved. the

发明内容 Contents of the invention

本发明创造的目的是提出一种农作物秸秆/根茬还田机械的除根机构,能够一次处理农作物的根茬,实现棉花、玉米及香蕉等农作物根茬还田,提高作业效率及土壤肥力。  The purpose of the invention is to propose a root removal mechanism for crop straw/stubble returning machinery, which can process the stubble of crops at one time, realize the returning of cotton, corn and bananas and other crops, and improve the operation efficiency and soil fertility. the

为实现上述发明目,本发明创造采用如下技术方案:  In order to realize the above invention object, the present invention adopts the following technical solutions:

一种农作物秸秆/根茬还田机械的除根机构,包括支架、侧板及刀辊总成;所述刀辊总成分上刀辊总成和下刀辊总成;所述侧板对称设置在支架两侧下部,所述上刀辊总成和下刀辊总成呈阶梯式布局设置在侧板之间;所述刀辊总成的刀辊轴向上等间距设置多组灭茬刀组合;所述灭茬刀组合包括灭茬刀和刀盘,所述灭茬刀为刀盘式结构,刃口呈曲线形,据刃口弯曲方向分为左弯灭茬刀和右弯灭茬刀;左弯灭茬刀和右弯灭茬刀在刀盘周向上等角度间隔设置;所述刀盘固联在刀辊上。 A root-removing mechanism for a crop straw/root stubble returning machine, including a bracket, a side plate and a knife roller assembly; the knife roller assembly consists of an upper knife roller assembly and a lower knife roller assembly; the side plates are symmetrically arranged on In the lower part of both sides of the support, the upper cutter roller assembly and the lower cutter roller assembly are arranged between the side plates in a stepped layout; the cutter rollers of the cutter roller assembly are arranged with multiple groups of stubble removal cutters arranged at equal intervals in the axial direction; The stubble removal knife combination includes a stubble removal knife and a cutter head. The stubble removal knife is a cutter head structure with a curved edge. According to the bending direction of the cutting edge, it is divided into a left-curved stubble removal knife and a right-curved stubble removal knife; The right-curved stubble cutting knives are arranged at equal angular intervals on the circumference of the cutter head; the cutter head is fixedly connected to the cutter roller.

为更好的实施本发明创造,设置在刀辊两端的刀盘称为左刀盘、右刀盘,设置在刀辊中部的刀盘称为中间刀盘;所述左刀盘、右刀盘上分别120o间隔对应安装右弯灭茬刀、左弯灭茬刀;中间刀盘上间隔60o交替安装左弯灭茬刀和右弯灭茬刀。  For better implementation of the present invention, the cutterheads arranged at both ends of the cutter roller are called left cutterhead and right cutterhead, and the cutterhead arranged in the middle of the cutter roller is called middle cutterhead; the left cutterhead, right cutterhead Right-curved stubble removal knives and left-curved stubble removal knives are respectively installed at intervals of 120o on the upper side; left-curved stubble removal knives and right-curved stubble removal knives are installed alternately at intervals of 60o on the middle cutter head. the

为更好的实施本发明创造,从刀辊轴向看,所述左弯灭茬刀和右弯灭茬刀按螺旋线排列成双螺旋结构,相邻螺旋角为72o。  In order to better implement the present invention, viewed from the axial direction of the cutter roller, the left-curved stubble removal knives and right-curved stubble removal knives are arranged in a double helix structure according to the helical line, and the adjacent helix angle is 72°. the

为更好的实施本发明创造,所述上刀辊总成和下刀辊总成刀辊中心距500-600mm。  In order to better implement the invention, the center distance between the upper cutter roller assembly and the lower cutter roller assembly is 500-600 mm. the

为更好的实施本发明创造,所述上刀辊总成和下刀辊总成刀辊垂直间距150-260mm。  In order to better implement the invention, the vertical distance between the upper cutter roller assembly and the lower cutter roller assembly is 150-260 mm. the

为更好的实施本发明创造,所述上刀辊总成和下刀辊总成刀辊的回转直径均为450-580mm。  In order to better implement the present invention, the rotary diameters of the upper cutter roller assembly and the lower cutter roller assembly cutter rollers are both 450-580mm. the

由于采用了上述技术方案,本发明创造具有的有益效果为:  Owing to adopting above-mentioned technical scheme, the beneficial effect that the present invention has is:

1、左弯灭茬刀和右弯灭茬刀在刀辊上的布置,保证每次除根作业时均有一把左、右弯刀交替入土,使灭茬刀具所受扭矩较为均衡,减小弯刀对还田机械重心的扭矩,保持机具工作时的直线性;同时减小对刀辊轴承的侧压力,减少扭矩波动幅度,可使机具不平衡量最小,减振效果最好,不会出现堵塞、漏耕、重耕现象,耕后地表平整。 1. The arrangement of the left-curved stubble cutter and the right-curved stubble cutter on the cutter roller ensures that a left and a right machete go into the soil alternately during each root removal operation, so that the torque on the stubble cutter is relatively balanced, and the return of the machete is reduced. The torque at the center of gravity of the field machine maintains the straightness of the machine when it is working; at the same time, it reduces the side pressure of the cutter roller bearing and reduces the torque fluctuation range, which can minimize the unbalance of the machine and achieve the best vibration reduction effect, and will not cause blockage and missing tillage , Re-cultivation phenomenon, the ground surface is flat after plowing.

2、灭茬刀的刀盘式结构,刃口呈曲线形设计,对根茬进行砍切作业时,这种刀片先从离刀辊较近的刃口开始切入土壤,然后由远及近,逐渐转向离刀辊较远的端部,这种除根过程,可把茎秆碎末及残茬压向未耕地,进行支持切碎,即使不被切碎,也可利用刃口的滑切作用,使其滑向端部离开弯刀,防止其缠绕在刀具及刀辊上,影响茎秆/根茬还田机械的正常工作。  2. The cutter head structure of the stubble cutter is designed in a curved shape. When cutting the stubble, the blade first cuts into the soil from the edge closer to the cutter roller, and then gradually moves from far to near. Turning to the end farther away from the cutter roller, this root removal process can press the stalk fragments and residues to the uncultivated land for support and chopping. Even if they are not chopped, the sliding cutting effect of the blade can also be used. Make it slide to the end and leave the machete to prevent it from being entangled on the cutter and the cutter roller, which will affect the normal operation of the stalk/root stubble returning machine. the

3、通过实施本发明创造的除根机构进行除根茬,一方面有利于微生物的活动,粉碎的根茬经过发酵,增加土壤肥力,又解决了占地问题,减少污染;另一方面,除根茬的同时还能耕作土地,提高生产的效率,降低生产的成本,同时又可缩短休耕期,便于抢种。  3. Carry out root stubble removal by implementing the root removal mechanism created by the present invention. On the one hand, it is beneficial to the activity of microorganisms. The crushed root stubbles are fermented to increase soil fertility, solve the problem of occupying land and reduce pollution; on the other hand, the root stubble removal At the same time, the land can be cultivated, the production efficiency can be improved, the production cost can be reduced, and the fallow period can be shortened, which is convenient for planting. the

附图说明 Description of drawings

图1是本实用新型除根机构的布局图一;  Fig. 1 is a layout drawing one of the root removal mechanism of the present utility model;

图2是本实用新型除根机构的布局图二; Fig. 2 is the layout drawing two of the root removal mechanism of the present invention;

图3是本实用新型刀辊总成的结构示意图; Fig. 3 is a schematic structural view of the utility model cutter roller assembly;

图4是本实用新型刀辊上设置的灭茬刀的结构示意图; Fig. 4 is the structural representation of the stubble cutter provided on the utility model cutter roller;

     图中:1—支架;2—侧板;3—上刀辊总成;4—下刀辊总成;5—链传动;6—左刀盘;7—中间刀盘;8—右刀盘;9—刀辊;10—右弯灭茬刀;11—左弯灭茬刀。 In the figure: 1—support; 2—side plate; 3—upper cutter roller assembly; 4—lower cutter roller assembly; 5—chain drive; 6—left cutterhead; 7—middle cutterhead; 8—right cutterhead 9—knife roll; 10—right-curved stubble cutter; 11—left-curved stubble cutter.

具体实施方式 Detailed ways

结合图1、图2,本实施的农作物秸秆/根茬还田机械的除根机构,上刀辊总成3和下刀辊总成4呈阶梯式布局设置在支架1两侧下部的侧板2之间;上刀辊总成3和下刀辊总成4为同样的结构,两刀辊中心距500-600mm,垂直间距150-260mm。上刀辊总成和下刀辊通过链传动5带动。  With reference to Fig. 1 and Fig. 2, the root-removing mechanism of the crop straw/root stubble returning machine implemented in this embodiment, the upper knife roller assembly 3 and the lower knife roller assembly 4 are arranged in a stepped layout on the side plates 2 at the bottom of both sides of the support 1 Between; The upper cutter roller assembly 3 and the lower cutter roller assembly 4 are the same structure, the center distance between the two cutter rollers is 500-600mm, and the vertical spacing is 150-260mm. The upper knife roller assembly and the lower knife roller are driven by chain drive 5. the

结合图3、图4,刀辊总成的刀辊9轴向上等间距设置多组灭茬刀组合;所述灭茬刀组合包括灭茬刀和刀盘,刀盘固联在刀辊9上;所述灭茬刀为刀盘式结构,刃口呈曲线形,据刃口弯曲方向分为左弯灭茬刀11和右弯灭茬刀10;左弯灭茬刀和右弯灭茬刀在刀盘周向上等角度间隔设置。  In conjunction with Fig. 3 and Fig. 4, the cutter roller 9 of the cutter roller assembly is axially equidistantly arranged with multiple groups of stubble removal knife combinations; The stubble removal knife is a cutter head structure, and the cutting edge is curved. According to the bending direction of the cutting edge, it is divided into a left-curved stubble removal knife 11 and a right-curved stubble removal knife 10; interval setting. the

结合图3,设置在刀辊两端的刀盘称为左刀盘6、右刀盘8,设置在刀辊中部的刀盘称为中间刀盘7;左刀盘6、右刀盘8上分别120o间隔对应安装右弯灭茬刀10、左弯灭茬刀11;中间刀盘7上间隔60o交替安装左弯灭茬刀11和右弯灭茬刀10;从刀辊9轴向看,左弯灭茬刀11和右弯灭茬刀10按螺旋线排列成双螺旋结构,相邻螺旋角为72o。从而形成每个刀辊总成的刀辊回转直径均为450-580mm。  In conjunction with Fig. 3, the cutterheads arranged at both ends of the cutter roller are called left cutterhead 6 and right cutterhead 8, and the cutterhead arranged in the middle of the cutter roller is called middle cutterhead 7; the left cutterhead 6 and right cutterhead 8 are respectively Right-curved stubble removal knives 10 and left-curved stubble removal knives 11 are installed at intervals of 120o; left-curved stubble removal knives 11 and right-curved stubble removal knives 10 are installed alternately on the middle cutterhead 7 at an interval of 60o; And the right-curved stubble removal knife 10 is arranged into a double helix structure according to the helix, and the adjacent helix angle is 72o. Thereby the rotary diameter of the cutter roller that forms each cutter roller assembly is 450-580mm. the

刀辊设为均质回转件,其离心力近似为零;灭茬刀为65Mn或60Si2Mn材料,经锻压成形,刀身硬度HRC48~54,刀柄硬度HRC38~45。  The knife roller is set as a homogeneous rotary part, and its centrifugal force is approximately zero; the stubble cutting knife is made of 65Mn or 60Si2Mn material, which is formed by forging and pressing. The hardness of the knife body is HRC48-54, and the hardness of the knife handle is HRC38-45. the

地下部分的根茬处理时:动力传递至除根机构的两级刀辊,使两级刀辊上的灭茬刀交替产生垂直于地面的低速大扭矩运动,将根茬部分连根刨起、砍断、切碎,连同茎秆碎末一起旋耕翻入土。  When dealing with stubble in the underground part: the power is transmitted to the two-stage knife rollers of the root removal mechanism, so that the stubble knives on the two-stage knife rollers alternately generate low-speed and high-torque movements perpendicular to the ground, and the root stubble is planed and cut off. , Chopped, and rotary tilled together with the broken stems and turned into the soil. the

该除根机构真正实现了植株的根茎的粉碎、灭茬、旋耕、覆盖复式作业。  The root removal mechanism truly realizes the compound operations of crushing, stubble removal, rotary tillage and covering of the rhizome of the plant. the

本发明创造可广泛应用于香蕉、棉花、玉米等相关农作物的根茬还田处理。  The invention can be widely used in the treatment of root stubble returning to the field of relevant crops such as bananas, cotton, and corn. the

Claims (6)

1. the mechanism of digging up the roots of agricultural crop straw/stubble in field machinery comprises support (1), side plate (2) and rotor assembly; The total composition upper slitter of said rotor roller assembly (3) and following rotor assembly (4); Said side plate (2) is symmetricly set on support (1) two side lower part, and said upper slitter roller assembly (3) and following rotor assembly (4) are the staged layout and are arranged between the side plate (2); It is characterized in that: the rotor of said rotor assembly (9) axially equal intervals is provided with the combination of many group stubble-cleaning cuttves; Said stubble-cleaning cutter combination comprises stubble-cleaning cutter and cutterhead, and said stubble-cleaning cutter is the cutter head type structure, and the curved shape of cutting edge is divided into curved stubble-cleaning cutter (11) in a left side and right curved stubble-cleaning cutter (10) according to the cutting edge bending direction; Curved stubble-cleaning cutter (11) in a left side and right curved stubble-cleaning cutter (10) are in the circumferential first-class angle intervals setting of cutterhead; Said cutterhead connects firmly on rotor.
2. the mechanism of digging up the roots of agricultural crop straw according to claim 1/stubble in field machinery, it is characterized in that: the cutterhead that is arranged on the rotor two ends is called left cutterhead (6), right cutterhead (8), and the cutterhead that is arranged on the rotor middle part is called middle cutterhead (7); Said left cutterhead (6), right cutterhead (8) are gone up corresponding at interval right curved stubble-cleaning cutter (10), the curved stubble-cleaning cutter (11) in a left side installed of 120o respectively; Interval 60o alternately installs the curved stubble-cleaning cutter (10) of the curved stubble-cleaning cutter (11) in a left side and the right side on the middle cutterhead.
3. the mechanism of digging up the roots of agricultural crop straw according to claim 1 and 2/stubble in field machinery; It is characterized in that: axially see from rotor (9); The curved stubble-cleaning cutter (11) in a said left side is arranged by spiral into double-spiral structure with right curved stubble-cleaning cutter (10), and adjacent helical angle is 72o.
4. the mechanism of digging up the roots of agricultural crop straw according to claim 1/stubble in field machinery is characterized in that: said upper slitter roller assembly (3) and following rotor assembly (4) rotor centre-to-centre spacing 500-600mm.
5. the mechanism of digging up the roots of agricultural crop straw according to claim 1/stubble in field machinery is characterized in that: said upper slitter roller assembly (3) and following rotor assembly (4) rotor vertical interval 150-260mm.
6. the mechanism of digging up the roots of agricultural crop straw according to claim 1/stubble in field machinery, it is characterized in that: it is characterized in that: the tactical diameter of said upper slitter roller assembly (3) and following rotor assembly (4) rotor is 450-580mm.
CN2011202670705U 2011-07-27 2011-07-27 Grubbing mechanism for crop straw/stubble returning machine Expired - Fee Related CN202232206U (en)

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CN2011202670705U CN202232206U (en) 2011-07-27 2011-07-27 Grubbing mechanism for crop straw/stubble returning machine

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104996092A (en) * 2015-06-23 2015-10-28 海南大学 Graded crushing type crushing-and-returning combined machine for banana straws and root stubbles
CN108551841A (en) * 2018-07-10 2018-09-21 河北农业大学 Corn stubble opposite-row stubble breaking machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104996092A (en) * 2015-06-23 2015-10-28 海南大学 Graded crushing type crushing-and-returning combined machine for banana straws and root stubbles
CN108551841A (en) * 2018-07-10 2018-09-21 河北农业大学 Corn stubble opposite-row stubble breaking machine

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