Energy-absorbing type Federal bumper
Technical field
The utility model relates to a kind of auto parts and components, particularly about a kind of energy-absorbing type Federal bumper that is used to ensure automotive crash safety and protection pedestrian.
Background technology
Along with the continuous development of automotive technology and the continuous increase of automobile pollution, people increase the requirement of vehicle safety performance day by day.In people's car accident, meetings such as pedestrian's lower limb bump with bumper/spoiler, thereby cause shank to shear injury, though the not fatal quality of life that has a strong impact on; In car car accident, bumper/spoiler as at first with the contacted parts of external object, born the part impact energy, especially impact the buffer action of crest.Therefore improve the impact energy sorption of Federal bumper, will play an important role for improving automotive crash safety and pedestrian protecting.Traditional bumper/spoiler mainly comprises a pair of symmetrical crumple box, connects the center beam of bumper of crumple box, the energy absorbing member and the bumper/spoiler cover that are made up of polyurethane material.Along with the development of automobile lightweight and safety performance, new requirement has been proposed for the bumper/spoiler design of vehicle.
At present, in a large amount of patent documentations, improving the Federal bumper crash survivability overwhelming majority is from improving the angle of structure design.For example; Number of patent application is to have proposed a kind of containing in the document of 200710147225.X stain not to take place in head-on crash speed fully under less than Collision test specified speed state and contract, and is being higher than the bumper/spoiler that the crumple box that contracts takes place fully to steep the offset collision speed state of front under; Number of patent application is that 01114744.X and number of patent application are the Federal bumper that has all proposed to have air bag protection function in 00113957.6 the document, and the notion of using the air bag buffering improves the bumper collision safety; Number of patent application is to have proposed a kind of energy-absorbing damping bumper with multi-buffer damper in 90105824.6 the document; Number of patent application is to have proposed the method that energy-absorbing cushion block that a kind of increase utilizes elastomeric material to process improves the whole collision safety performance of Federal bumper in 91111450.5 the document.However, also there are following three shortcomings in existing energy-absorbing buffering device: 1, the collision energy-absorbing speed of response is slow.2, the energy-absorbing total amount is few.3, energy-absorbing has directivity, and promptly the general insurance thick stick can only provide effective energy-absorbing protection to this collision form of complete central collision.
Summary of the invention
To the problems referred to above, the purpose of the utility model provides and a kind ofly can effectively absorb impact energy, is difficult for deforming, and effectively protects the energy-absorbing type Federal bumper of pedestrian and vehicle.
For realizing above-mentioned purpose, the utility model is taked following technical scheme: a kind of energy-absorbing type Federal bumper, and it comprises vehicle, front bumper and rear bumper, and the front portion of said vehicle is provided with said front bumper, and the rear portion is provided with said rear bumper; Said front bumper two ends connect a pair of front side member that is positioned at the vehicle left and right side through flange link respectively, it is characterized in that: said front bumper comprises a pair of crumple box that lays respectively at said vehicle left side and right side, along front bumper beam, energy absorbing member, the bumper/spoiler cover of the extension of overall width direction be packaged with the packaging part of nano-porous materials-liquid mixture; Two said crumple boxes are installed in the front openings place of the leading section of two said front side members respectively; Said front bumper roof beam structure is located on the two said crumple boxes, and two ends are connected with two said crumple box leading sections respectively; Said energy absorbing member is installed in the front middle part of said front bumper beam; Said bumper/spoiler cover covers the outside of two said crumple boxes, front bumper beam and energy absorbing member; Said packaging part is filled in two said crumple boxes and the front bumper beam.
Said rear bumper comprises rear bumper cover and energy absorbing piece, and said energy absorbing piece is positioned at the middle part of said rear bumper, and said rear bumper cover covers the outside; Be filled with said packaging part between said energy absorbing piece and the said energy absorbing piece.
Two said crumple boxes and front bumper beam all adopt metallic material to process; Said energy absorbing member adopts foamed resin material to process.
Said packaging part comprises encapsulated layer, nano-porous materials and liquid, and said nano-porous materials and liquid are formed nano-porous materials-liquid mixture layer, and said nano-porous materials-liquid mixture layer is packaged into said packaging part by said encapsulated layer.
Said nano-porous materials adopts zeolite, porous silicon and wherein a kind of material of porous carbon to process; Said liquid employing deionized water and alcohol are wherein a kind of.
Said encapsulated layer adopts the thin polymer film of being processed by polycarbonate and wherein a kind of material of fiber-reinforced resin.
The utility model is owing to take above technical scheme; It has the following advantages: 1, the utility model is owing to being filled with packaging part in crumple box that is employed in vehicle and the front bumper beam; Be packaged with nano-porous materials liquid mixture layer in the packaging part; Make in various collision forms such as head-on crash, offset collision, rear-end impact, side collision, effectively to absorb the impact energy ability, under the small-scale load impacting, can't deform simultaneously, thereby play the effect of protecting pedestrian and vehicle.2, the utility model is owing to all being filled with nano-porous materials-liquid mixture layer in front bumper that is employed in vehicle and the rear bumper; Nano-porous materials-liquid mixture layer is made up of nano-porous materials and liquid; Make that like this front bumper and rear bumper all can recover shape voluntarily under high energy impact events, effectively reduce the expense and the time that produce because of maintenance crumple box or even front side member.3, the utility model front middle part of being employed in the front bumper beam is equipped with energy absorbing member; When energy that collision energy is produced less than the rules collision velocity; Two crumple boxes are not participated in endergonic process fully; Collision energy can be absorbed through energy absorbing member, therefore, further effectively reduces the expense that produces because of maintenance crumple box.The utility model can be widely used in the automotive field.
Description of drawings
Fig. 1 is the front bumper arrangement scheme drawing of the utility model;
Fig. 2 is the rear bumper structural representation of the utility model;
Fig. 3 is that A-A is the distortion situation scheme drawing of forward and backward bumper/spoiler under foreign object impact of the utility model to structural representation among Fig. 2;
Fig. 4 is the pressure-volume variable curve synoptic diagram of the utility model nano-porous materials-liquid mixture layer under the quasistatic compression, and the curve that wherein has dice is represented the pressure-volume variable curve after load the first time; Pressure-volume variable curve after the curve that has a small circle loads for the second time.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the utility model is carried out detailed description.
As shown in Figure 1, the utility model comprises vehicle 1, front bumper 2 and rear bumper 3, and the front portion of vehicle 1 is provided with front bumper 2, and the rear portion of vehicle 1 is provided with rear bumper 3.Front bumper 2 two ends connect a pair of front side member 5 that is positioned at vehicle 1 left and right side through a flange link 4 respectively, and flange link 4 is along direction extension up and down.
Front bumper beam 7, energy absorbing member 8, bumper/spoiler cover 9 and packaging part 10 that front bumper 2 comprises a pair of crumple box 6 that lays respectively at vehicle 1 left side and right side, extends along the overall width direction.Two crumple boxes 6 are installed in the front openings place of the leading section of two front side members 5 respectively; Front bumper beam 7 is erected on the two crumple boxes 6, and two ends are connected with two crumple boxes, 6 leading sections respectively; Energy absorbing member 8 is installed in the front middle part of front bumper beam 7, except overall width direction two ends with exterior portions; Bumper/spoiler cover 9 covers the outside of two crumple boxes 6, front bumper beam 7 and energy absorbing member 8; Packaging part 10 is filled in two crumple boxes 6 and the front bumper beam 7, as energy-absorbing buffering.
In the foregoing description, two crumple boxes 6 all adopt metallic material to process with front bumper beam 7; Energy absorbing member 8 adopts foamed resin material to process.
As shown in Figure 2, rear bumper 3 comprises rear bumper cover 11 and energy absorbing piece 12, and energy absorbing piece 12 is positioned at the middle part of rear bumper 3, and rear bumper cover 11 covers the outside.Wherein, also be filled with packaging part 10 (as shown in Figure 3) between rear bumper cover 11 and the energy absorbing piece 12, as main energy-absorbing buffering parts.
In the foregoing description; As shown in Figure 3; Packaging part 10 comprises encapsulated layer 13, nano-porous materials 14 and liquid 15; Nano-porous materials 14 is formed nano-porous materials-liquid mixture layer 16 with liquid 15, and nano-porous materials-liquid mixture layer 16 is encapsulated by encapsulated layer 13, forms packaging part 10.When foreign object impact front bumper 2 or rear bumper 3, can clamp load and bending load be passed to nano-porous materials-liquid mixture layer 16, this mixture material has initiation load adjustable threshold value, response time is short (is 1/10 of normal energy-absorbing material
2-3), to absorb the energy total amount (be 10 of normal energy-absorbing material greatly
2-3Characteristics doubly) can absorb a large amount of impact energys rapidly, thereby play the effect of protection pedestrian and vehicle structure.
Among above-mentioned each embodiment, the energy absorbing load initiation threshold of nano-porous materials-liquid mixture layer 16 is lower than two crumple boxes 6 and presses the initial load of stain, and is higher than the impact load that the regulation collision velocity is produced.In the mechanical behavior of whole material, the principle that nano-porous materials-liquid mixture layer 16 is mainly used in energy absorbing is that fluid molecule enters into aerated materials hole internal procedure, needs the gram friction drag; Because the enormous amount of nano-porous materials 14 internal capillaries causes friction drag very big, so the significant amount of energy that when fluid molecule gets into inner hole, need dissipate.And nano-porous materials-liquid mixture layer 16 still can guarantee excellent energy absorption after repeatedly adding unloading, therefore is used for very much being fit to the repeatedly crash energy absorption (as shown in Figure 4) of traffic accident.Wherein, the energy absorbing load initiation threshold of nano-porous materials-liquid mixture layer 16 can realize through the selection of nano-porous materials and liquid and the adjustment of nano-porous materials and liquid proportioning.
Among above-mentioned each embodiment, nano-porous materials 14 can adopt zeolite, porous silicon or porous carbon etc., and liquid 15 can adopt deionized water or alcohol.
Among above-mentioned each embodiment, encapsulated layer 13 adopts the high strength thin polymeric layers, and for example, encapsulated layer 13 adopts the thin polymer film of being processed by polycarbonate or fiber-reinforced resin.
In sum; The utility model in use; Because packaging part 10 initial energy-absorbing platform load are lower than two crumple boxes, 6 initial load threshold values; The response rapidly of packaging part 10 during therefore in the face of external impact load in front bumper 2, rear bumper 3 and the crumple box 6 absorbs most impact energys, makes front bumper 2, rear bumper 3 and crumple box 6 only participate in endergonic process on a small quantity.Owing to distortion in the packaging part that the is packaged with nano-porous materials-liquid mixture layer 16 10 absorption energy process is less; And but this deformation process is a rejuvenation; Therefore; The front bumper 2 of vehicle 1 or rear bumper 3 also can recover shape voluntarily under high energy impact events, effectively reduce because of keeping in repair expense and the time that crumple box 6 or even front side member 5 produce.And when energy that collision energy is produced less than the rules collision velocity, crumple box 6 is not participated in endergonic process fully, and collision energy can be absorbed through energy absorbing member 8, further effectively reduces the expense that produces because of maintenance crumple box 6.
Above-mentioned each embodiment only is used to explain the utility model; The structure of each parts and connection mode all can change to some extent; On the basis of the utility model technical scheme; All improvement and equivalents of the connection and the structure of individual component being carried out according to the utility model principle all should not got rid of outside the protection domain of the utility model.