CN202199988U - Nut welding tool for circular silencer - Google Patents

Nut welding tool for circular silencer Download PDF

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Publication number
CN202199988U
CN202199988U CN2011203222369U CN201120322236U CN202199988U CN 202199988 U CN202199988 U CN 202199988U CN 2011203222369 U CN2011203222369 U CN 2011203222369U CN 201120322236 U CN201120322236 U CN 201120322236U CN 202199988 U CN202199988 U CN 202199988U
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nut
support plate
positioning
muffler
intake pipe
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CN2011203222369U
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艾刚
涂定国
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CHONGQING BEIBEI DISTRICT FENGHUO MACHINERY MANUFACTURING Co Ltd
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CHONGQING BEIBEI DISTRICT FENGHUO MACHINERY MANUFACTURING Co Ltd
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Abstract

本实用新型公开了一种圆形消声器螺母焊接工装,包括底板,所述底板上固定设置有可对由外筒、进气管、排气管和支架所组成的消声器本体进行定位的消声器定位组件以及对需焊接于外筒外壁的四个螺母进行定位的螺母定位组件,本实用新型的圆形消声器螺母焊接工装能够对圆形消声器本体及要求焊接于圆形消声器外筒外壁的螺母进行准确、可靠的定位,其结构较简单,容易加工制作,且工件的拆装较方便,投入于圆形消声器外筒内隔板及中间管的焊接加工中使用,能提高产品的生产效率和质量。

Figure 201120322236

This utility model discloses a circular muffler nut welding fixture, including a base plate. The base plate is fixedly equipped with a muffler positioning component for positioning the muffler body, which consists of an outer cylinder, an intake pipe, an exhaust pipe, and a support, and a nut positioning component for positioning four nuts to be welded to the outer wall of the outer cylinder. This circular muffler nut welding fixture can accurately and reliably position the circular muffler body and the nuts to be welded to the outer wall of the circular muffler's outer cylinder. Its structure is relatively simple, easy to manufacture, and the workpiece is easy to assemble and disassemble. When used in the welding of the inner partition and intermediate pipe of the outer cylinder of a circular muffler, it can improve product production efficiency and quality.

Figure 201120322236

Description

圆形消声器螺母焊接工装Round muffler nut welding tool

技术领域 technical field

本实用新型涉及一种工装夹具,尤其涉及一种可对圆形消声器本体及要求焊接于圆形消声器外筒外壁的螺母进行定位的焊接工装。The utility model relates to a tool fixture, in particular to a welding tool capable of positioning a circular muffler body and a nut required to be welded to the outer wall of the outer cylinder of the circular muffler.

背景技术 Background technique

消声器是阻止声音传播而允许气流通过的一种器件,安装在进排气系统中的降低噪声的装置,能消除空气动力性噪声,阻挡声波的传播,是控制噪声的有效工具,其外形和内部结构有多种形式,本圆形消声器包括圆柱形外筒、进气管、排气管和支架等主要部件,而为了对消声器加以保护和装饰,通常在外筒外壁设置一个罩壳,罩壳通过螺栓紧固于外筒外壁,由于消声器是密封件,不能在外筒上钻孔攻丝,因此需要在外筒外壁上焊接螺母,用于罩壳的连接固定。The muffler is a device that prevents sound transmission and allows airflow to pass through. A noise reduction device installed in the intake and exhaust system can eliminate aerodynamic noise and block the propagation of sound waves. It is an effective tool for noise control. Its shape and interior There are many forms of structure. The circular muffler includes the main components such as cylindrical outer cylinder, air intake pipe, exhaust pipe and bracket. In order to protect and decorate the muffler, a cover is usually arranged on the outer wall of the outer cylinder, and the cover is passed through bolts. It is fastened to the outer wall of the outer cylinder. Since the muffler is a seal, it cannot be drilled and tapped on the outer cylinder. Therefore, it is necessary to weld nuts on the outer wall of the outer cylinder for the connection and fixation of the casing.

因此,为了对应于罩壳上连接孔的位置将螺母准确的焊接在外筒外壁,需要一种螺母焊接工装,以实现对螺母的准确定位,使消声器结构稳固。Therefore, in order to accurately weld the nut to the outer wall of the outer cylinder corresponding to the position of the connecting hole on the casing, a nut welding tool is needed to realize accurate positioning of the nut and make the muffler structure stable.

实用新型内容 Utility model content

有鉴于此,本实用新型的目的是提供一种可对圆形消声器及要求焊接于圆形消声器外壁的螺母进行定位的焊接工装。In view of this, the purpose of this utility model is to provide a welding tool capable of positioning the circular muffler and the nuts required to be welded to the outer wall of the circular muffler.

本实用新型的圆形消声器螺母焊接工装,包括底板,所述底板上固定设置有可对由外筒、进气管、排气管和支架所组成的消声器本体进行定位的消声器定位组件以及对需焊接于外筒外壁的四个螺母进行定位的螺母定位组件。The circular muffler nut welding tool of the utility model includes a bottom plate, and the muffler positioning assembly which can position the muffler body composed of the outer cylinder, the air intake pipe, the exhaust pipe and the bracket is fixedly arranged on the bottom plate, as well as the welding parts to be welded. A nut positioning assembly for positioning the four nuts on the outer wall of the outer cylinder.

进一步,所述消声器定位组件包括一一对应分别对进气管、排气管和支架进行定位的进气管定位组件、排气管定位组件和支架定位组件;Further, the muffler positioning assembly includes an intake pipe positioning assembly, an exhaust pipe positioning assembly, and a bracket positioning assembly for positioning the intake pipe, the exhaust pipe, and the bracket in one-to-one correspondence;

进一步,所述进气管定位组件包括进气管支撑板和两个柱销螺栓,所述进气管支撑板垂直于底板设置,其底端设置有阶梯结构,所述底板上对应进气管支撑板的位置设置有插孔,所述进气管支撑板底端插进相应插孔固定,所述进气管支撑板的上端设置有两个销孔,所述柱销螺栓穿过相应的销孔后可紧固于焊接在进气管连接法兰背面的螺母;Further, the air intake pipe positioning assembly includes an air intake pipe support plate and two pin bolts, the air intake pipe support plate is arranged perpendicular to the bottom plate, and a stepped structure is provided at the bottom end thereof, and the position of the air intake pipe support plate on the bottom plate corresponds to Jacks are provided, and the bottom end of the intake pipe support plate is inserted into the corresponding socket for fixing. The upper end of the air intake pipe support plate is provided with two pin holes, and the pin bolts can be fastened after passing through the corresponding pin holes. For the nut welded on the back of the intake pipe connecting flange;

进一步,所述排气管定位组件为用于对外筒进行周向定位的槽型块,槽型块开口向上且两侧上端设置有倒角,所述槽型块通过固定销固定于底板;Further, the exhaust pipe positioning component is a grooved block for circumferential positioning of the outer cylinder, the grooved block opens upwards and the upper ends on both sides are provided with chamfers, and the grooved block is fixed to the bottom plate by fixing pins;

进一步,所述支架定位组件包括支架支撑板和两个支架定位销,所述支架支撑板垂直于底板设置,其底端设置有阶梯结构,所述底板上对应支架支撑板的位置设置有插孔,所述支架支撑板底端插进相应的插孔固定,所述支架支撑板的上端设置有两个销孔,所述支架定位销穿过相应的销孔后可插入支架的连接孔;Further, the bracket positioning assembly includes a bracket support plate and two bracket positioning pins, the bracket support plate is arranged perpendicular to the base plate, and a stepped structure is provided at the bottom end thereof, and jacks are provided on the position corresponding to the bracket support plate on the base plate , the bottom end of the bracket support plate is inserted into the corresponding jack to fix, the upper end of the bracket support plate is provided with two pin holes, and the bracket positioning pin can be inserted into the connecting hole of the bracket after passing through the corresponding pin holes;

进一步,所述螺母定位组件包括对应于每个螺母设置的螺母焊接支撑板和螺母定位销,所述螺母焊接支撑板垂直于底板设置,其底端设置有阶梯结构,所述底板上对应螺母焊接支撑板的位置设置有插孔,所述螺母焊接支撑板底端插入插孔中固定,所述螺母焊接支撑板上对应螺母的焊接位置设置有销孔,所述螺母定位销为阶梯状圆柱销,其小端由螺母焊接支撑板上的销孔插入并以其小端端部对相应的螺母进行定位。Further, the nut positioning assembly includes a nut welding support plate and a nut positioning pin arranged corresponding to each nut, the nut welding support plate is arranged perpendicular to the bottom plate, and its bottom end is provided with a stepped structure, and the corresponding nut welding on the bottom plate The position of the support plate is provided with a socket, and the bottom end of the nut welding support plate is inserted into the socket to fix, and the welding position corresponding to the nut on the nut welding support plate is provided with a pin hole, and the nut positioning pin is a stepped cylindrical pin , its small end is inserted into the pin hole on the nut welding support plate and the corresponding nut is positioned with its small end.

本实用新型的有益效果是:本实用新型的圆形消声器螺母焊接工装能够对圆形消声器本体及要求焊接于圆形消声器外筒外壁的螺母进行准确、可靠的定位,其结构较简单,容易加工制作,且工件的拆装较方便,投入于圆形消声器外筒内隔板及中间管的焊接加工中使用,能提高产品的生产效率和质量。The beneficial effects of the utility model are: the circular muffler nut welding tool of the utility model can accurately and reliably locate the circular muffler body and the nuts that are required to be welded to the outer wall of the outer cylinder of the circular muffler, and its structure is relatively simple and easy to process Production, and the disassembly and assembly of the workpiece is more convenient. It is used in the welding process of the inner partition of the outer cylinder of the circular muffler and the intermediate pipe, which can improve the production efficiency and quality of the product.

附图说明 Description of drawings

下面结合附图和实施例对本实用新型作进一步描述:Below in conjunction with accompanying drawing and embodiment the utility model is further described:

图1为本实用新型的主视图;Fig. 1 is the front view of the utility model;

图2为本实用新型的左视图;Fig. 2 is the left view of the utility model;

图3为本实用新型的俯视图;Fig. 3 is the top view of the utility model;

图4为底板的结构示意图;Fig. 4 is the structural representation of base plate;

图5为进气管支撑块结构示意图;Fig. 5 is a schematic diagram of the structure of the intake pipe support block;

图6为槽型块的三视图。Figure 6 is a three-view view of the channel block.

具体实施方式 Detailed ways

图1为本实用新型的主视图,图2为本实用新型的左视图,图3为本实用新型的俯视图,如图所示:本实施例的圆形消声器螺母焊接工装,包括底板1,所述底板1上固定设置有可对由外筒、进气管、排气管和支架所组成的消声器本体进行定位的消声器定位组件2以及对需焊接于外筒外壁的四个螺母进行定位的螺母定位组件3,本实施例的圆形消声器螺母焊接工装能够对圆形消声器本体及要求焊接于圆形消声器外筒外壁的螺母进行准确、可靠的定位。Fig. 1 is a front view of the utility model, Fig. 2 is a left view of the utility model, and Fig. 3 is a top view of the utility model, as shown in the figure: the circular muffler nut welding tooling of the present embodiment includes a base plate 1, and The bottom plate 1 is fixed with a muffler positioning assembly 2 that can position the muffler body composed of the outer cylinder, intake pipe, exhaust pipe and bracket, and a nut positioning assembly for positioning the four nuts that need to be welded to the outer wall of the outer cylinder. Component 3, the round muffler nut welding tool of this embodiment can accurately and reliably locate the round muffler body and the nuts that are required to be welded to the outer wall of the outer cylinder of the round muffler.

本实施例中,所述消声器定位组件2包括一一对应分别对进气管、排气管和支架进行定位的进气管定位组件21、排气管定位组件22和支架定位组件23,各定位组件单独设置,使各部件结构较简单,容易加工制作。In this embodiment, the muffler positioning assembly 2 includes an intake pipe positioning assembly 21, an exhaust pipe positioning assembly 22, and a bracket positioning assembly 23 that respectively position the intake pipe, exhaust pipe, and bracket in one-to-one correspondence. The arrangement makes the structure of each part simpler and easier to process and manufacture.

本实施例中,所述进气管定位组件21包括进气管支撑板211和两个柱销螺栓212,所述进气管支撑板211垂直于底板1设置,其底端设置有阶梯结构,所述底板1上对应进气管支撑板211的位置设置有插孔,所述进气管支撑板211底端插进相应插孔固定,所述进气管支撑板211的上端设置有两个销孔,所述柱销螺栓212穿过相应的销孔后可紧固于焊接在进气管连接法兰背面的螺母,定位较牢固。In this embodiment, the intake pipe positioning assembly 21 includes an intake pipe support plate 211 and two pin bolts 212. The intake pipe support plate 211 is arranged perpendicular to the bottom plate 1, and a stepped structure is provided at the bottom end of the bottom plate. 1 is provided with sockets corresponding to the position of the intake pipe support plate 211, the bottom end of the intake pipe support plate 211 is inserted into the corresponding socket and fixed, and the upper end of the intake pipe support plate 211 is provided with two pin holes. After the pin bolt 212 passes through the corresponding pin hole, it can be fastened to the nut welded on the back side of the connecting flange of the intake pipe, and the positioning is relatively firm.

本实施例中,所述排气管定位组件22为用于对外筒进行周向定位的槽型块,槽型块开口向上且两侧上端设置有倒角,所述槽型块通过固定销固定于底板1,本实施例的槽型块定位效果好,且容易加工制作。In this embodiment, the exhaust pipe positioning assembly 22 is a grooved block for circumferential positioning of the outer cylinder. The opening of the grooved block is upward and the upper ends on both sides are provided with chamfers. The grooved block is fixed by a fixing pin. As for the bottom plate 1, the slotted block of this embodiment has a good positioning effect and is easy to manufacture.

本实施例中,所述支架定位组件23包括支架支撑板231和两个支架定位销232,所述支架支撑板231垂直于底板1设置,其底端设置有阶梯结构,所述底板1上对应支架支撑板231的位置设置有插孔,所述支架支撑板231底端插进相应的插孔固定,所述支架支撑板231的上端设置有两个销孔,所述支架定位销232穿过相应的销孔后可插入支架的连接孔,本实施例的支架定位组件23通过滑动连接于支架支撑板231的定位销定位,不仅定位可靠,且工件拆装较方便。In this embodiment, the bracket positioning assembly 23 includes a bracket support plate 231 and two bracket positioning pins 232. The bracket support plate 231 is arranged perpendicular to the bottom plate 1, and its bottom end is provided with a stepped structure. The position of the support support plate 231 is provided with jacks, and the bottom end of the support support plate 231 is inserted into the corresponding jack to fix, and the upper end of the support support plate 231 is provided with two pin holes, and the support positioning pin 232 passes through Corresponding pin holes can be inserted into the connecting holes of the bracket. The bracket positioning assembly 23 of this embodiment is positioned by the positioning pins slidingly connected to the bracket support plate 231. Not only is the positioning reliable, but also the workpiece is disassembled more conveniently.

本实施例中,所述螺母定位组件3包括对应于每个螺母设置的螺母焊接支撑板31和螺母定位销32,所述螺母焊接支撑板31垂直于底板1设置,其底端设置有阶梯结构,所述底板1上对应螺母焊接支撑板31的位置设置有插孔,所述螺母焊接支撑板31底端插入插孔中固定,所述螺母焊接支撑板31上对应螺母的焊接位置设置有销孔,所述螺母定位销32为阶梯状圆柱销,其小端由螺母焊接支撑板31上的销孔插入并以其小端端部对相应的螺母进行定位,本实施例设置螺母焊接支撑板31为三个,包括一个长螺母焊接支撑板311和两个短螺母焊接支撑板312,所述长螺母焊接支撑板311上设置有两个螺母定位销32,对位于同一竖直方向上的两个螺母进行定位,另外两个短螺母焊接支撑板312的上端分别设置一个螺母定位销32,本实施例的螺母定位组件3定位准确、可靠,使用方便。In this embodiment, the nut positioning assembly 3 includes a nut welding support plate 31 and a nut positioning pin 32 arranged corresponding to each nut, the nut welding support plate 31 is arranged perpendicular to the bottom plate 1, and its bottom end is provided with a stepped structure , the position corresponding to the nut welding support plate 31 on the base plate 1 is provided with a jack, the bottom end of the nut welding support plate 31 is inserted into the jack to fix, and the welding position corresponding to the nut on the nut welding support plate 31 is provided with a pin hole, the nut positioning pin 32 is a stepped cylindrical pin, its small end is inserted into the pin hole on the nut welding support plate 31 and the corresponding nut is positioned with its small end end, the present embodiment sets the nut welding support plate 31 is three, including a long nut welding support plate 311 and two short nut welding support plates 312, the long nut welding support plate 311 is provided with two nut positioning pins 32, for the two nut positioning pins 32 located in the same vertical direction A nut is positioned, and the upper ends of the other two short nut welding support plates 312 are respectively provided with a nut positioning pin 32. The nut positioning assembly 3 of the present embodiment is positioned accurately, reliably, and is easy to use.

最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the utility model can be Modifications or equivalent replacements of the technical solutions without departing from the purpose and scope of the technical solutions of the utility model shall be covered by the claims of the utility model.

Claims (6)

1.一种圆形消声器螺母焊接工装,其特征在于:包括底板(1),所述底板(1)上固定设置有可对由外筒、进气管、排气管和支架所组成的消声器本体进行定位的消声器定位组件(2)以及对需焊接于外筒外壁的四个螺母进行定位的螺母定位组件(3)。1. A circular muffler nut welding frock, characterized in that: it comprises a base plate (1), the base plate (1) is fixedly provided with a muffler body that can be formed by an outer cylinder, an air intake pipe, an exhaust pipe and a support A muffler positioning component (2) for positioning and a nut positioning component (3) for positioning the four nuts to be welded on the outer wall of the outer cylinder. 2.根据权利要求1所述的圆形消声器螺母焊接工装,其特征在于:所述消声器定位组件(2)包括一一对应分别对进气管、排气管和支架进行定位的进气管定位组件(21)、排气管定位组件(22)和支架定位组件(23)。2. The circular muffler nut welding tool according to claim 1, characterized in that: the muffler positioning assembly (2) includes an air intake pipe positioning assembly ( 21), exhaust pipe positioning assembly (22) and bracket positioning assembly (23). 3.根据权利要求2所述的圆形消声器螺母焊接工装,其特征在于:所述进气管定位组件(21)包括进气管支撑板(211)和两个柱销螺栓(212),所述进气管支撑板(211)垂直于底板(1)设置,其底端设置有阶梯结构,所述底板(1)上对应进气管支撑板(211)的位置设置有插孔,所述进气管支撑板(211)底端插进相应插孔固定,所述进气管支撑板(211)的上端设置有两个销孔,所述柱销螺栓(212)穿过相应的销孔后可紧固于焊接在进气管连接法兰背面的螺母。3. The round muffler nut welding tool according to claim 2, characterized in that: the intake pipe positioning assembly (21) includes an intake pipe support plate (211) and two pin bolts (212), the intake pipe The trachea support plate (211) is arranged perpendicular to the bottom plate (1), and its bottom end is provided with a stepped structure. The position corresponding to the air intake pipe support plate (211) on the base plate (1) is provided with a jack, and the air intake pipe support plate The bottom end of (211) is inserted into the corresponding socket and fixed, and the upper end of the air intake pipe support plate (211) is provided with two pin holes, and the pin bolts (212) can be fastened to the welded joint after passing through the corresponding pin holes. Nut on the back of the intake pipe connection flange. 4.根据权利要求3所述的圆形消声器螺母焊接工装,其特征在于:所述排气管定位组件(22)为用于对外筒进行周向定位的槽型块,槽型块开口向上且两侧上端设置有倒角,所述槽型块通过固定销固定于底板(1)。4. The round muffler nut welding tool according to claim 3, characterized in that: the exhaust pipe positioning component (22) is a grooved block for circumferential positioning of the outer cylinder, the opening of the grooved block is upward and The upper ends of both sides are provided with chamfers, and the grooved blocks are fixed to the bottom plate (1) through fixing pins. 5.根据权利要求4所述的圆形消声器螺母焊接工装,其特征在于:所述支架定位组件(23)包括支架支撑板(231)和两个支架定位销(232),所述支架支撑板(231)垂直于底板(1)设置,其底端设置有阶梯结构,所述底板(1)上对应支架支撑板(231)的位置设置有插孔,所述支架支撑板(231)底端插进相应的插孔固定,所述支架支撑板(231)的上端设置有两个销孔,所述支架定位销(232)穿过相应的销孔后可插入支架的连接孔。5. The round muffler nut welding tool according to claim 4, characterized in that: the bracket positioning assembly (23) includes a bracket support plate (231) and two bracket positioning pins (232), and the bracket support plate (231) is arranged vertically to the base plate (1), and its bottom end is provided with a ladder structure, and the position corresponding to the support support plate (231) on the base plate (1) is provided with a jack, and the bottom end of the support support plate (231) is Insert into corresponding socket and fix, and the upper end of described bracket support plate (231) is provided with two pin holes, and described bracket positioning pin (232) can be inserted into the connection hole of bracket after passing through corresponding pin hole. 6.根据权利要求5所述的圆形消声器螺母焊接工装,其特征在于:所述螺母定位组件(3)包括对应于每个螺母设置的螺母焊接支撑板(31)和螺母定位销(32),所述螺母焊接支撑板(31)垂直于底板(1)设置,其底端设置有阶梯结构,所述底板(1)上对应螺母焊接支撑板(31)的位置设置有插孔,所述螺母焊接支撑板(31)底端插入插孔中固定,所述螺母焊接支撑板(31)上对应螺母的焊接位置设置有销孔,所述螺母定位销(32)为阶梯状圆柱销,其小端由螺母焊接支撑板(31)上的销孔插入并以其小端端部对相应的螺母进行定位。6. The round muffler nut welding tool according to claim 5, characterized in that: the nut positioning assembly (3) includes a nut welding support plate (31) and a nut positioning pin (32) corresponding to each nut , the nut welding support plate (31) is arranged perpendicular to the base plate (1), its bottom end is provided with a ladder structure, and the position corresponding to the nut welding support plate (31) on the base plate (1) is provided with a socket, the described The bottom end of the nut welding support plate (31) is inserted into the jack and fixed, and the welding position of the corresponding nut on the said nut welding support plate (31) is provided with a pin hole, and the nut positioning pin (32) is a stepped cylindrical pin, and The small end is inserted into the pin hole on the nut welding support plate (31) and the corresponding nut is positioned with its small end end.
CN2011203222369U 2011-08-30 2011-08-30 Nut welding tool for circular silencer Expired - Fee Related CN202199988U (en)

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CN2011203222369U CN202199988U (en) 2011-08-30 2011-08-30 Nut welding tool for circular silencer

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CN2011203222369U CN202199988U (en) 2011-08-30 2011-08-30 Nut welding tool for circular silencer

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103358084A (en) * 2013-07-26 2013-10-23 成都陵川特种工业有限责任公司 Tool for welding exhaust manifold
CN103418961A (en) * 2013-07-19 2013-12-04 青岛昊悦机械有限公司 Impedance complex muffler welding tool
CN110000502A (en) * 2019-04-26 2019-07-12 张家港保税区亚鑫精密制管有限公司 The welding tooling of vehicle shock absorber outer cylinder bracket

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103418961A (en) * 2013-07-19 2013-12-04 青岛昊悦机械有限公司 Impedance complex muffler welding tool
CN103418961B (en) * 2013-07-19 2016-01-27 青岛昊悦机械有限公司 Impedance composite muffler welding tooling
CN103358084A (en) * 2013-07-26 2013-10-23 成都陵川特种工业有限责任公司 Tool for welding exhaust manifold
CN110000502A (en) * 2019-04-26 2019-07-12 张家港保税区亚鑫精密制管有限公司 The welding tooling of vehicle shock absorber outer cylinder bracket

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