CN202199676U - One-step forming die for pin insulator steel cap - Google Patents

One-step forming die for pin insulator steel cap Download PDF

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Publication number
CN202199676U
CN202199676U CN2011202570001U CN201120257000U CN202199676U CN 202199676 U CN202199676 U CN 202199676U CN 2011202570001 U CN2011202570001 U CN 2011202570001U CN 201120257000 U CN201120257000 U CN 201120257000U CN 202199676 U CN202199676 U CN 202199676U
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China
Prior art keywords
die
steel cap
pin
guide groove
insulator steel
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Expired - Fee Related
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CN2011202570001U
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Chinese (zh)
Inventor
征大生
刘松明
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Rugao Dasheng Line Material Co ltd
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Rugao Dasheng Line Material Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Abstract

本实用新型涉及一种针式绝缘子钢帽一次成型模具,包括上模板、下模板,其创新点在于:所述上模板上安装有冲头,下模板上设有模座,模座内对称设有左模和右模,所述左模和右模外侧设置有T形滑块结构,模座上设有可嵌合T形滑块的T形导槽,该T形导槽从模座的底部外斜向上方延伸;所述左模和右模的内侧面分别通过螺栓连接有左模仁和右模仁,左模仁和右模仁组合构成一个针式绝缘子钢帽的型腔。通过冲头和左、右模仁配合进行针式绝缘子钢帽的一次冲压成型,冲形效果好,成品率高。脱模时,由下方的脱模缸顶起左、右模,使得左、右模在T形滑块与T形导槽的作用下向两侧打开,实现钢帽的脱模。

The utility model relates to a one-time forming die for a pin-type insulator steel cap, comprising an upper die plate and a lower die plate, and its innovative point is that: a punch is installed on the upper die plate, a die base is provided on the lower die plate, a left die and a right die are symmetrically provided in the die base, a T-shaped slider structure is provided on the outer side of the left die and the right die, a T-shaped guide groove which can be fitted with the T-shaped slider is provided on the die base, and the T-shaped guide groove extends obliquely upward from the bottom of the die base; the inner side surfaces of the left die and the right die are respectively connected with a left die core and a right die core by bolts, and the left die core and the right die core are combined to form a mold cavity of a pin-type insulator steel cap. The pin-type insulator steel cap is punched and formed once by the cooperation of the punch and the left and right die cores, and the punching effect is good and the yield rate is high. When demolding, the left and right dies are lifted up by the demolding cylinder below, so that the left and right dies are opened to both sides under the action of the T-shaped slider and the T-shaped guide groove, so as to realize the demolding of the steel cap.

Description

一种针式绝缘子钢帽一次成型模具One-time forming mold for steel cap of pin type insulator

技术领域 technical field

本实用新型涉及一种模具,特别涉及一种针式绝缘子钢帽一次成型模具。  The utility model relates to a mold, in particular to a one-time forming mold for a pin-type insulator steel cap. the

背景技术 Background technique

针式绝缘子钢帽用于农网、城网20KV以下塔杆与导线的联接,如图1所示,其由管型压接部10和支座部11构成。目前生产该种针式绝缘子钢帽的方式有两种:一种是采用铸造的方法成型,其存在缺点是:内部组织疏松,有缩孔、裂纹等缺陷,质量达不到要求,存在较大的安全隐患,且报废较多。  Pin type insulator steel caps are used for the connection between tower rods and wires below 20KV in rural power grids and urban power grids. At present, there are two ways to produce this kind of pin insulator steel cap: one is to adopt the method of casting to form, and its disadvantages are: the internal structure is loose, there are defects such as shrinkage cavities and cracks, the quality cannot meet the requirements, and there are large potential safety hazards, and more scrapped. the

还可以采用锻造的方法,其采用模具内腔为针式绝缘子钢帽的型腔,为实现卸料,钢帽的压接部在下,支座部朝上,通过冲头冲压成型。该种缺点是:锻造出的钢帽压接部极易出现冲形不足的现象,造成产品的报废,耗能高,成品率低,而且管型压接部孔锻不出,必需通过机加工才能做出,制造成本很高。  The method of forging can also be adopted, and the inner cavity of the mold is the cavity of the pin-type insulator steel cap. In order to realize unloading, the crimping part of the steel cap is on the bottom, and the support part is on the top, and it is formed by punching. The disadvantages of this kind are: the crimping part of the forged steel cap is prone to insufficient punching, resulting in product scrapping, high energy consumption, low yield, and the hole of the tube-shaped crimping part cannot be forged, so it must be machined Only then can it be made, and the manufacturing cost is very high. the

发明内容 Contents of the invention

本实用新型要解决的技术问题是提供一种效率高、成品率高的针式绝缘子钢帽一次成型模具。  The technical problem to be solved by the utility model is to provide a pin-type insulator steel cap one-time molding die with high efficiency and high yield. the

为解决上述技术问题,本实用新型的技术方案为:一种针式绝缘子钢帽一次成型模具,包括上模板、下模板,其创新点在于:所述上模板上安装有冲头,下模板上设有模座,模座内对称设有左模和右模,所述左模和右模外侧设置有T形滑块结构,模座上设有可嵌合T形滑块的T形导槽,该T形导槽从模座的底部外斜向上方延伸;所述左模和右模的内侧面分别通过螺栓连接有左模仁和右模仁,左模仁和右模仁组合构成一个针式绝缘子钢帽的型腔。  In order to solve the above-mentioned technical problems, the technical solution of the present invention is: a one-time forming mold for steel caps of pin type insulators, including an upper template and a lower template. A mold base is provided, and a left mold and a right mold are arranged symmetrically inside the mold base, and a T-shaped slider structure is arranged on the outside of the left mold and the right mold, and a T-shaped guide groove that can be fitted with a T-shaped slider is provided on the mold base , the T-shaped guide groove extends obliquely upward from the bottom of the mold base; the inner surfaces of the left mold and the right mold are respectively connected with a left mold core and a right mold core by bolts, and the combination of the left mold core and the right mold core forms a pin type The cavity of the steel cap of the insulator. the

本实用新型的优点在于:通过冲头和左、右模仁配合进行针式绝缘子钢帽的一次冲压成型,冲形效果好,成品率高。脱模时,由下方的脱模缸顶起左、右模,使得左、右模在T形滑块与T形导槽的作用下向两侧打开,实现钢帽的脱模。  The utility model has the advantages that: through the cooperation of the punch and the left and right die cores, the steel cap of the pin type insulator is punched and formed at one time, the punching effect is good, and the yield is high. When demolding, the left and right molds are lifted by the demoulding cylinder below, so that the left and right molds are opened to both sides under the action of the T-shaped slider and the T-shaped guide groove, and the demoulding of the steel cap is realized. the

附图说明 Description of drawings

    图1为针式绝缘子钢帽结构示意图。 Figure 1 is a schematic diagram of the structure of the pin insulator steel cap.

图2为本实用新型针式绝缘子钢帽一次成型模具结构示意图。  Fig. 2 is a structural schematic diagram of a one-time molding die for the steel cap of the pin type insulator of the present invention. the

图3为本实用新型模座和左模、右模的俯视图。  Fig. 3 is the plan view of mold base and left mold, right mold of the utility model. the

具体实施方式 Detailed ways

如图2、3所示,包括上模板1、冲头2、下模板3、模座4、左模5、右模6、导向孔9、左模仁7和右模仁8。  As shown in Figures 2 and 3, it includes an upper template 1, a punch 2, a lower template 3, a mold base 4, a left mold 5, a right mold 6, a guide hole 9, a left mold core 7 and a right mold core 8. the

上述上模板1上通过固定板安装有冲头2,下模板3上设有模座4,模座4内对称设有左模5和右模6,该左模5和右模6外侧设置有T形滑块结构,模座4上设有可嵌合T形滑块的T形导槽,该T形导槽从模座的底部外斜向上方延伸。  On the above-mentioned upper template 1, a punch 2 is installed through a fixed plate, and a mold base 4 is provided on the lower template 3, and a left mold 5 and a right mold 6 are symmetrically arranged in the mold base 4, and the left mold 5 and the right mold 6 are provided with a T-shaped slider structure, the mold base 4 is provided with a T-shaped guide groove that can be fitted with a T-shaped slider, and the T-shaped guide groove extends obliquely upward from the bottom of the mold base. the

上模板1的四角安装有导向柱,模座4的四角设有与导向柱对应的导向孔9。  The four corners of the upper formwork 1 are provided with guide posts, and the four corners of the mold base 4 are provided with guide holes 9 corresponding to the guide posts. the

左模5和右模6的内侧面分别通过螺栓连接有左模仁7和右模仁8,左模仁7和右模仁8组合构成一个针式绝缘子钢帽的型腔,该型腔的上部为管型压接部外圆型腔,下部位支座部外形型腔。  The inner surfaces of the left mold 5 and the right mold 6 are respectively connected with a left mold core 7 and a right mold core 8 by bolts, and the left mold core 7 and the right mold core 8 are combined to form a cavity of a pin-type insulator steel cap. The upper part is the outer circular cavity of the tubular crimping part, and the lower part is the external cavity of the support part. the

使用时,由冲头和左、右模仁配合进行针式绝缘子钢帽的冲压成型。  When in use, the pin type insulator steel cap is stamped and formed by the cooperation of the punch and the left and right mold cores. the

Claims (1)

1. pin insulator steel cap one-time-shaped mould; Comprise cope match-plate pattern, lower bolster, it is characterized in that: on the said cope match-plate pattern drift is installed, lower bolster is provided with die holder; Be arranged with left mould and right mould in the die holder; Said left mould and right mould arranged outside have T shape slide block structure, die holder be provided with can chimeric T shape slide block T shape guide groove, extend this T shape guide groove oblique top outside the bottom of die holder; The medial surface of said left mould and right mould is connected with left die and right die through bolt respectively, and left die and right die constitute the die cavity of a pin insulator steel cap.
CN2011202570001U 2011-07-20 2011-07-20 One-step forming die for pin insulator steel cap Expired - Fee Related CN202199676U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011202570001U CN202199676U (en) 2011-07-20 2011-07-20 One-step forming die for pin insulator steel cap

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011202570001U CN202199676U (en) 2011-07-20 2011-07-20 One-step forming die for pin insulator steel cap

Publications (1)

Publication Number Publication Date
CN202199676U true CN202199676U (en) 2012-04-25

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102284619A (en) * 2011-07-20 2011-12-21 如皋市大生线路器材有限公司 One-time forming die for pin insulator steel cap
CN102989967A (en) * 2012-10-19 2013-03-27 如皋市大生线路器材有限公司 Single-forging forming die of double hoops for high-speed railway insulator
CN103170537A (en) * 2013-03-19 2013-06-26 常州轻工职业技术学院 Flattening mechanisms of compaction pin head forming progressive die

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102284619A (en) * 2011-07-20 2011-12-21 如皋市大生线路器材有限公司 One-time forming die for pin insulator steel cap
CN102989967A (en) * 2012-10-19 2013-03-27 如皋市大生线路器材有限公司 Single-forging forming die of double hoops for high-speed railway insulator
CN103170537A (en) * 2013-03-19 2013-06-26 常州轻工职业技术学院 Flattening mechanisms of compaction pin head forming progressive die
CN103170537B (en) * 2013-03-19 2015-05-13 常州轻工职业技术学院 Flattening mechanisms of compaction pin head forming progressive die

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120425

Termination date: 20160720

CF01 Termination of patent right due to non-payment of annual fee