CN202199676U - One-step forming die for pin insulator steel cap - Google Patents
One-step forming die for pin insulator steel cap Download PDFInfo
- Publication number
- CN202199676U CN202199676U CN2011202570001U CN201120257000U CN202199676U CN 202199676 U CN202199676 U CN 202199676U CN 2011202570001 U CN2011202570001 U CN 2011202570001U CN 201120257000 U CN201120257000 U CN 201120257000U CN 202199676 U CN202199676 U CN 202199676U
- Authority
- CN
- China
- Prior art keywords
- die
- steel cap
- pin
- guide groove
- insulator steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 22
- 239000010959 steel Substances 0.000 title claims abstract description 22
- 239000012212 insulator Substances 0.000 title claims abstract description 18
- 238000004080 punching Methods 0.000 abstract description 4
- 238000002788 crimping Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000005266 casting Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Insulating Bodies (AREA)
Abstract
本实用新型涉及一种针式绝缘子钢帽一次成型模具,包括上模板、下模板,其创新点在于:所述上模板上安装有冲头,下模板上设有模座,模座内对称设有左模和右模,所述左模和右模外侧设置有T形滑块结构,模座上设有可嵌合T形滑块的T形导槽,该T形导槽从模座的底部外斜向上方延伸;所述左模和右模的内侧面分别通过螺栓连接有左模仁和右模仁,左模仁和右模仁组合构成一个针式绝缘子钢帽的型腔。通过冲头和左、右模仁配合进行针式绝缘子钢帽的一次冲压成型,冲形效果好,成品率高。脱模时,由下方的脱模缸顶起左、右模,使得左、右模在T形滑块与T形导槽的作用下向两侧打开,实现钢帽的脱模。
The utility model relates to a one-time forming die for a pin-type insulator steel cap, comprising an upper die plate and a lower die plate, and its innovative point is that: a punch is installed on the upper die plate, a die base is provided on the lower die plate, a left die and a right die are symmetrically provided in the die base, a T-shaped slider structure is provided on the outer side of the left die and the right die, a T-shaped guide groove which can be fitted with the T-shaped slider is provided on the die base, and the T-shaped guide groove extends obliquely upward from the bottom of the die base; the inner side surfaces of the left die and the right die are respectively connected with a left die core and a right die core by bolts, and the left die core and the right die core are combined to form a mold cavity of a pin-type insulator steel cap. The pin-type insulator steel cap is punched and formed once by the cooperation of the punch and the left and right die cores, and the punching effect is good and the yield rate is high. When demolding, the left and right dies are lifted up by the demolding cylinder below, so that the left and right dies are opened to both sides under the action of the T-shaped slider and the T-shaped guide groove, so as to realize the demolding of the steel cap.
Description
技术领域 technical field
本实用新型涉及一种模具,特别涉及一种针式绝缘子钢帽一次成型模具。 The utility model relates to a mold, in particular to a one-time forming mold for a pin-type insulator steel cap. the
背景技术 Background technique
针式绝缘子钢帽用于农网、城网20KV以下塔杆与导线的联接,如图1所示,其由管型压接部10和支座部11构成。目前生产该种针式绝缘子钢帽的方式有两种:一种是采用铸造的方法成型,其存在缺点是:内部组织疏松,有缩孔、裂纹等缺陷,质量达不到要求,存在较大的安全隐患,且报废较多。 Pin type insulator steel caps are used for the connection between tower rods and wires below 20KV in rural power grids and urban power grids. At present, there are two ways to produce this kind of pin insulator steel cap: one is to adopt the method of casting to form, and its disadvantages are: the internal structure is loose, there are defects such as shrinkage cavities and cracks, the quality cannot meet the requirements, and there are large potential safety hazards, and more scrapped. the
还可以采用锻造的方法,其采用模具内腔为针式绝缘子钢帽的型腔,为实现卸料,钢帽的压接部在下,支座部朝上,通过冲头冲压成型。该种缺点是:锻造出的钢帽压接部极易出现冲形不足的现象,造成产品的报废,耗能高,成品率低,而且管型压接部孔锻不出,必需通过机加工才能做出,制造成本很高。 The method of forging can also be adopted, and the inner cavity of the mold is the cavity of the pin-type insulator steel cap. In order to realize unloading, the crimping part of the steel cap is on the bottom, and the support part is on the top, and it is formed by punching. The disadvantages of this kind are: the crimping part of the forged steel cap is prone to insufficient punching, resulting in product scrapping, high energy consumption, low yield, and the hole of the tube-shaped crimping part cannot be forged, so it must be machined Only then can it be made, and the manufacturing cost is very high. the
发明内容 Contents of the invention
本实用新型要解决的技术问题是提供一种效率高、成品率高的针式绝缘子钢帽一次成型模具。 The technical problem to be solved by the utility model is to provide a pin-type insulator steel cap one-time molding die with high efficiency and high yield. the
为解决上述技术问题,本实用新型的技术方案为:一种针式绝缘子钢帽一次成型模具,包括上模板、下模板,其创新点在于:所述上模板上安装有冲头,下模板上设有模座,模座内对称设有左模和右模,所述左模和右模外侧设置有T形滑块结构,模座上设有可嵌合T形滑块的T形导槽,该T形导槽从模座的底部外斜向上方延伸;所述左模和右模的内侧面分别通过螺栓连接有左模仁和右模仁,左模仁和右模仁组合构成一个针式绝缘子钢帽的型腔。 In order to solve the above-mentioned technical problems, the technical solution of the present invention is: a one-time forming mold for steel caps of pin type insulators, including an upper template and a lower template. A mold base is provided, and a left mold and a right mold are arranged symmetrically inside the mold base, and a T-shaped slider structure is arranged on the outside of the left mold and the right mold, and a T-shaped guide groove that can be fitted with a T-shaped slider is provided on the mold base , the T-shaped guide groove extends obliquely upward from the bottom of the mold base; the inner surfaces of the left mold and the right mold are respectively connected with a left mold core and a right mold core by bolts, and the combination of the left mold core and the right mold core forms a pin type The cavity of the steel cap of the insulator. the
本实用新型的优点在于:通过冲头和左、右模仁配合进行针式绝缘子钢帽的一次冲压成型,冲形效果好,成品率高。脱模时,由下方的脱模缸顶起左、右模,使得左、右模在T形滑块与T形导槽的作用下向两侧打开,实现钢帽的脱模。 The utility model has the advantages that: through the cooperation of the punch and the left and right die cores, the steel cap of the pin type insulator is punched and formed at one time, the punching effect is good, and the yield is high. When demolding, the left and right molds are lifted by the demoulding cylinder below, so that the left and right molds are opened to both sides under the action of the T-shaped slider and the T-shaped guide groove, and the demoulding of the steel cap is realized. the
附图说明 Description of drawings
图1为针式绝缘子钢帽结构示意图。 Figure 1 is a schematic diagram of the structure of the pin insulator steel cap.
图2为本实用新型针式绝缘子钢帽一次成型模具结构示意图。 Fig. 2 is a structural schematic diagram of a one-time molding die for the steel cap of the pin type insulator of the present invention. the
图3为本实用新型模座和左模、右模的俯视图。 Fig. 3 is the plan view of mold base and left mold, right mold of the utility model. the
具体实施方式 Detailed ways
如图2、3所示,包括上模板1、冲头2、下模板3、模座4、左模5、右模6、导向孔9、左模仁7和右模仁8。
As shown in Figures 2 and 3, it includes an
上述上模板1上通过固定板安装有冲头2,下模板3上设有模座4,模座4内对称设有左模5和右模6,该左模5和右模6外侧设置有T形滑块结构,模座4上设有可嵌合T形滑块的T形导槽,该T形导槽从模座的底部外斜向上方延伸。
On the above-mentioned
上模板1的四角安装有导向柱,模座4的四角设有与导向柱对应的导向孔9。
The four corners of the
左模5和右模6的内侧面分别通过螺栓连接有左模仁7和右模仁8,左模仁7和右模仁8组合构成一个针式绝缘子钢帽的型腔,该型腔的上部为管型压接部外圆型腔,下部位支座部外形型腔。
The inner surfaces of the
使用时,由冲头和左、右模仁配合进行针式绝缘子钢帽的冲压成型。 When in use, the pin type insulator steel cap is stamped and formed by the cooperation of the punch and the left and right mold cores. the
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202570001U CN202199676U (en) | 2011-07-20 | 2011-07-20 | One-step forming die for pin insulator steel cap |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202570001U CN202199676U (en) | 2011-07-20 | 2011-07-20 | One-step forming die for pin insulator steel cap |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202199676U true CN202199676U (en) | 2012-04-25 |
Family
ID=45963814
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202570001U Expired - Fee Related CN202199676U (en) | 2011-07-20 | 2011-07-20 | One-step forming die for pin insulator steel cap |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202199676U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102284619A (en) * | 2011-07-20 | 2011-12-21 | 如皋市大生线路器材有限公司 | One-time forming die for pin insulator steel cap |
| CN102989967A (en) * | 2012-10-19 | 2013-03-27 | 如皋市大生线路器材有限公司 | Single-forging forming die of double hoops for high-speed railway insulator |
| CN103170537A (en) * | 2013-03-19 | 2013-06-26 | 常州轻工职业技术学院 | Flattening mechanisms of compaction pin head forming progressive die |
-
2011
- 2011-07-20 CN CN2011202570001U patent/CN202199676U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102284619A (en) * | 2011-07-20 | 2011-12-21 | 如皋市大生线路器材有限公司 | One-time forming die for pin insulator steel cap |
| CN102989967A (en) * | 2012-10-19 | 2013-03-27 | 如皋市大生线路器材有限公司 | Single-forging forming die of double hoops for high-speed railway insulator |
| CN103170537A (en) * | 2013-03-19 | 2013-06-26 | 常州轻工职业技术学院 | Flattening mechanisms of compaction pin head forming progressive die |
| CN103170537B (en) * | 2013-03-19 | 2015-05-13 | 常州轻工职业技术学院 | Flattening mechanisms of compaction pin head forming progressive die |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202894229U (en) | Locking device for sand box | |
| CN102284619A (en) | One-time forming die for pin insulator steel cap | |
| CN102632159A (en) | Head composite die | |
| CN202199676U (en) | One-step forming die for pin insulator steel cap | |
| CN102989946A (en) | One-step forging and forming process of pillar flange for transformer substation | |
| CN202877483U (en) | Medium-small type and large-batch steel casting production and casting mould | |
| CN201659260U (en) | Easy-demolding mold | |
| CN202571023U (en) | End socket composite die | |
| CN102989967A (en) | Single-forging forming die of double hoops for high-speed railway insulator | |
| CN201799578U (en) | Automobile rear brake disc cast molding plate | |
| CN204603224U (en) | A kind of Mould for casting ball | |
| CN203109175U (en) | Improved forming casting die for elevator groove wheel casting | |
| CN203030828U (en) | Flange plate casting device | |
| CN203426371U (en) | Novel core pulling mould | |
| CN207572244U (en) | A kind of activity plug inductance shaping dies | |
| CN203599482U (en) | Lateral mold for solving bottom deformation of wheel rim | |
| CN203316718U (en) | Double-hole pressing die | |
| CN101543876B (en) | Method for molding green sand core of T-shaped junction box | |
| CN202683965U (en) | Bucket tooth mould | |
| CN203044798U (en) | Die for producing standard rare earth ferrosilicon magnesium alloy particles | |
| CN204770464U (en) | But split mould of preparation fuel feed pump plunger sand mo(u)ld | |
| CN203030837U (en) | End cover casting device | |
| CN203664600U (en) | Limiting iron for box body core | |
| CN203170917U (en) | Combined gate valve body casting mould | |
| CN203292317U (en) | Processing die for oval four-point welding nut |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120425 Termination date: 20160720 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |