CN202195778U - A special inspection tool for measuring the position of automobile exhaust pipe hole - Google Patents
A special inspection tool for measuring the position of automobile exhaust pipe hole Download PDFInfo
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- 238000007689 inspection Methods 0.000 title description 12
- 238000001514 detection method Methods 0.000 claims abstract description 65
- 230000014759 maintenance of location Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000005266 casting Methods 0.000 abstract description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 6
- 239000010962 carbon steel Substances 0.000 description 6
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- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
(一)技术领域 (1) Technical field
本实用新型涉及产品测量工具,特别是一种用于测量汽车排气管孔位置的专用检具。The utility model relates to a product measuring tool, in particular to a special inspection tool used for measuring the position of an automobile exhaust pipe hole.
(二)背景技术 (2) Background technology
目前在生产制造行业中,工件孔的位置普遍使用三坐标测量仪对孔的位置进行测量。这种测量方式的缺点是占用量具成本较高,而且检测时间长,对检测人员的要求较高。另外,使用三坐标测量仪进行工件孔位置的检测,需要编制检测程序及制作相应的支撑架,给测量工作带来很多不便。At present, in the manufacturing industry, the position of the workpiece hole is generally measured by a three-coordinate measuring instrument. The disadvantage of this measurement method is that the cost of occupying the measuring tool is high, and the detection time is long, and the requirements for the detection personnel are high. In addition, using a three-coordinate measuring instrument to detect the position of the workpiece hole requires the preparation of a detection program and the production of a corresponding support frame, which brings a lot of inconvenience to the measurement work.
(三)实用新型内容 (3) Contents of utility model
本实用新型的目的是针对上述存在问题,提供一种结构简单、使用方便、能保证检测精度和提高工作效率的用于测量汽车排气管孔位置的专用检具。The purpose of this utility model is to solve the above existing problems and provide a special inspection tool for measuring the position of the exhaust pipe hole of an automobile, which is simple in structure, easy to use, can ensure detection accuracy and improve work efficiency.
本实用新型的技术方案:Technical scheme of the utility model:
一种用于测量汽车排气管孔位置的专用检具,包括底板、工件定位板、孔检测定位板、孔检测销、夹具座和快速夹具,底板为矩形,底板的下面设有四个底脚并通过螺钉分别与底板固定,底板的两个侧边分别固定有搬运用把手;工件定位板为矩形,工件定位板上设有工件底面孔定位销并通过过盈配合固定于工件定位板上的圆孔内;孔检测定位板由立板和横板组成,横板通过螺钉固定在立板是顶部,立板和横板上分别设有检测孔;孔检测销包括垂直向孔检测销和水平向孔检测销,孔检测销通过销套与立板和横板上的检测孔定位,销套与立板和横板上的检测孔通过过盈配合固定,孔检测销与销套滑动配合,孔检测销设有检测销手柄并通过螺纹连接固定;工件定位板、夹具座和孔检测定位板的立板分别通过螺栓与底板固定,其中工件定位板位于底板的中心,夹具座和孔检测定位板的立板分别位于工件定位板的两侧;快速夹具通过螺栓与夹具座连接固定。A special inspection tool for measuring the position of automobile exhaust pipe holes, including a base plate, a workpiece positioning plate, a hole detection positioning plate, a hole detection pin, a clamp seat and a quick clamp. The feet are respectively fixed to the bottom plate by screws, and the two sides of the bottom plate are respectively fixed with handling handles; the workpiece positioning plate is rectangular, and the workpiece positioning plate is provided with positioning pins on the bottom surface of the workpiece and fixed on the workpiece positioning plate through interference fit The hole detection positioning plate is composed of a vertical plate and a horizontal plate, the horizontal plate is fixed on the top of the vertical plate by screws, and the vertical plate and the horizontal plate are respectively equipped with detection holes; the hole detection pins include vertical hole detection pins and Horizontal hole detection pin, the hole detection pin is positioned through the pin sleeve and the detection hole on the vertical plate and the horizontal plate, the pin sleeve and the detection hole on the vertical plate and the horizontal plate are fixed by interference fit, and the hole detection pin is slidingly fitted with the pin sleeve , the hole detection pin is provided with a detection pin handle and fixed through threaded connection; the workpiece positioning plate, the fixture seat and the vertical plate of the hole detection positioning plate are respectively fixed to the bottom plate by bolts, wherein the workpiece positioning plate is located in the center of the bottom plate, and the fixture seat and hole detection The vertical plates of the positioning plate are respectively located on both sides of the workpiece positioning plate; the quick clamp is connected and fixed with the clamp seat by bolts.
本实用新型的优点是:该专用检具结构简单、方便实用、占用空间小;判定准确、快捷,消除了因三坐标测量机检测慢而带来的长时间等待问题,提高了产品检测频度及降低了质量风险;可有效地提高工作效率及检测精度,可广泛用于汽车铸件的加工制造。The utility model has the advantages of simple structure, convenient and practical, and small occupied space; accurate and fast judgment, which eliminates the long-time waiting problem caused by the slow detection of the three-coordinate measuring machine, and improves the frequency of product inspection And reduce the quality risk; can effectively improve work efficiency and detection accuracy, and can be widely used in the processing and manufacturing of automobile castings.
(四)附图说明 (4) Description of drawings
图1为该专用检具检测工件状态三维图。Figure 1 is a three-dimensional view of the state of the workpiece detected by the special inspection tool.
图2为该专用检具主视结构示意图。Figure 2 is a schematic diagram of the front view of the special inspection tool.
图3为该专用检具俯视结构示意图。Figure 3 is a schematic top view of the special inspection tool.
图4为该专用检具侧视结构示意图。Figure 4 is a schematic diagram of the side view structure of the special inspection tool.
图中:1.底板 2.工件定位板 3.夹具座 4.快速夹具5.底脚 6.检测销手柄 7.工件底面孔定位销 8.横板9.立板 10.垂直向孔检测销 11.水平向孔检测销12.销套 13.搬运用把手In the figure: 1.
(五)具体实施方式 (5) Specific implementation methods
实施例:Example:
一种用于测量汽车排气管孔位置的专用检具,如附图1、2、3、4所示:包括底板1、工件定位板2、孔检测定位板、孔检测销、夹具座3和快速夹具4,底板1为矩形,底板1的下面设有四个底脚5并通过螺钉分别与底板1固定,底板1的两个侧边分别固定有搬运用把手13;工件定位板2为矩形,工件定位板2上设有工件底面孔定位销7并通过过盈配合固定于工件定位板2上的圆孔内;孔检测定位板由立板9和横板8组成,横板8通过螺钉固定在立板9的顶部,立板9和横板8上分别设有检测孔;孔检测销包括垂直向孔检测销10和水平向孔检测销11,孔检测销10、11通过销套12与立板9和横板8上的检测孔定位,销套12与立板9和横板8上的检测孔通过过盈配合固定,孔检测销10、11与销套12滑动配合,孔检测销10、11设有检测销手柄6并通过螺纹连接固定;工件定位板2、夹具座3和孔检测定位板的立板9分别通过螺栓与底板1固定,其中工件定位板2位于底板1的中心,夹具座3和孔检测定位板的立板9分别位于工件定位板2的两侧;快速夹具4通过螺栓与夹具座3连接固定。A special inspection tool for measuring the position of automobile exhaust pipe holes, as shown in Figures 1, 2, 3, and 4: it includes a
在该实施例中,根据所测量汽车排气管孔位置的实际情况,固定工件的快速夹具4和夹具座3为两套;工件定位板2上的工件底面孔定位销7为8个;立板8上的水平向孔检测销11为4个;横板9上垂直向孔检测销10为1个。In this embodiment, according to the actual situation of the measured automobile exhaust pipe hole position, there are two sets of
在该实施例中:底板尺寸为480×300×25mm,使用45#碳素钢;定位板尺寸440×110×20mm,使用Cr12MoV模具钢;夹具座尺寸64×48.5×135mm,使用45#碳素钢;快速夹具WEI好手SSP-12265标准件;底角尺寸Φ30×25mm,使用45#碳素钢;检测销把手尺寸Φ14×74mm,一端做外螺纹M6×1-6H、长15mm,手把端表面滚花,使用45#碳素钢;底面孔定位销为阶梯轴,上端尺寸为Φ12.45+0.02/+0.01mm、高17mm,下端尺寸为Φ8mm与定位板孔紧配合高10mm;横板尺寸100×45×30mm使用碳素钢,立板尺寸220×30×285mm,使用碳素钢;垂直向孔检测销为阶梯式,大径Φ15×79.47mm与销套滑动配合、检测部位直径Φ6.05×15mm,使用Cr12MoV模具钢;水平向孔检测销为阶梯式,大径Φ15×92mm与销套滑动配合、检测部位直径Φ8.5×16mm,使用Cr12MoV模具钢;销套外径为阶梯式,大径Φ28×15mm、小径Φ22×30mm、中心有一个Φ15mm贯穿孔与垂直向、水平向检测销滑动配合,整体使用Cr12MoV模具钢。In this embodiment: the size of the bottom plate is 480×300×25mm, using 45# carbon steel; the size of the positioning plate is 440×110×20mm, using Cr12MoV mold steel; the size of the fixture seat is 64×48.5×135mm, using 45# carbon steel Steel; quick fixture WEI master SSP-12265 standard parts; bottom angle size Φ30×25mm, using 45# carbon steel; detection pin handle size Φ14×74mm, one end is made of external thread M6×1-6H, length 15mm, handle end The surface is knurled, using 45# carbon steel; the positioning pin of the bottom surface is a stepped shaft, the upper end size is Φ12.45+0.02/+0.01mm, the height is 17mm, the lower end size is Φ8mm, and the height of the positioning plate hole is 10mm; the horizontal plate Dimensions 100×45×30mm use carbon steel, vertical plate size 220×30×285mm, use carbon steel; vertical hole detection pins are stepped, major diameter Φ15×79.47mm and pin sleeve sliding fit, detection part diameter Φ6 .05×15mm, using Cr12MoV die steel; the horizontal hole detection pin is stepped, the large diameter Φ15×92mm is slidingly fitted with the pin sleeve, the diameter of the detection part is Φ8.5×16mm, using Cr12MoV die steel; the outer diameter of the pin sleeve is stepped The large diameter is Φ28×15mm, the small diameter is Φ22×30mm, and there is a Φ15mm through hole in the center to slide and cooperate with the vertical and horizontal detection pins. The overall use of Cr12MoV die steel.
该检具用于检测汽车排气管孔位置度,步骤如下:The inspection tool is used to detect the position of the automobile exhaust pipe hole, the steps are as follows:
1)将工件底面与定位板贴紧,底面孔插到底面检测销里;1) Closely stick the bottom surface of the workpiece to the positioning plate, and insert the bottom surface hole into the detection pin on the bottom surface;
2)将快速夹具闭合,夹紧工件;2) Close the quick fixture and clamp the workpiece;
3)将垂直向检测销沿垂直方向向下滑动,水平向检测销沿水平方向向前滑动;3) Slide the vertical detection pin downward in the vertical direction, and slide the horizontal detection pin forward in the horizontal direction;
4)若工件底面孔能够穿过底面孔检测销并与之定位板面紧密贴紧则底面孔位置合格,反之则不合格;4) If the bottom surface hole of the workpiece can pass through the bottom surface hole detection pin and is closely attached to the positioning plate surface, the position of the bottom surface hole is qualified, otherwise it is unqualified;
5)若垂直向检测销与水平向检测销能够穿到工件垂直方向孔及水平方向孔里则判定合格,反之则不合格。5) If the vertical detection pin and the horizontal detection pin can penetrate into the vertical hole and the horizontal hole of the workpiece, it is judged qualified, otherwise it is unqualified.
实际生产应用证明,该检具使用效果良好。The actual production application proves that the inspection tool has a good effect.
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| CN102679829A (en) * | 2012-05-10 | 2012-09-19 | 芜湖永裕汽车工业有限公司 | Detection device and detection method for location degree of threaded hole of air feeding/exhausting face of engine cylinder cover |
| CN102679836A (en) * | 2012-06-05 | 2012-09-19 | 芜湖永裕汽车工业有限公司 | Detecting device for engine cylinder head end surface threaded hole position and detecting method thereof |
| CN102692168A (en) * | 2012-06-06 | 2012-09-26 | 芜湖永裕汽车工业有限公司 | Device and method for detecting position degree of valve guide pipe holes of cylinder cover of engine |
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| CN103557764A (en) * | 2013-11-06 | 2014-02-05 | 重庆龙润汽车转向器有限公司 | Detection tool for cam disc of automotive air conditioning evaporator |
| CN103557763A (en) * | 2013-11-06 | 2014-02-05 | 重庆龙润汽车转向器有限公司 | Detection tool for hole locations in right shell of automotive air conditioning evaporator |
| CN103557764B (en) * | 2013-11-06 | 2016-08-24 | 重庆龙润汽车转向器有限公司 | Automobile air-conditioning evaporator detection tool for cam disc |
| CN103851980A (en) * | 2013-12-18 | 2014-06-11 | 浙江吉利控股集团有限公司 | Special gauge for engine warm air water outlet pipe and detection method |
| CN104251651A (en) * | 2014-09-13 | 2014-12-31 | 芜湖市恒浩机械制造有限公司 | Test tool for upper crossbeam connecting plate at back of automotive floor |
| CN104251649A (en) * | 2014-09-13 | 2014-12-31 | 芜湖市恒浩机械制造有限公司 | Test tool for channel mounting bracket in automobile |
| CN104251650A (en) * | 2014-09-13 | 2014-12-31 | 芜湖市恒浩机械制造有限公司 | Test tool for trim panel mounting plate of automotive wheel cover |
| CN104647133A (en) * | 2014-11-27 | 2015-05-27 | 浙江吉利罗佑发动机有限公司 | Box type part jig accuracy calibration device and accuracy calibration method |
| CN104567578A (en) * | 2014-11-27 | 2015-04-29 | 芜湖福马汽车零部件有限公司 | Detection tool for electric appliance center bracket |
| CN104647133B (en) * | 2014-11-27 | 2017-04-12 | 浙江吉利罗佑发动机有限公司 | Box type part jig accuracy calibration device and accuracy calibration method |
| CN105486191A (en) * | 2016-01-13 | 2016-04-13 | 奇瑞汽车股份有限公司 | Engine oil gauge and pipe assembly testing device |
| CN105486191B (en) * | 2016-01-13 | 2018-09-21 | 奇瑞汽车股份有限公司 | A kind of dipstick and pipe assembly detection device |
| CN108007300A (en) * | 2017-12-25 | 2018-05-08 | 广州全盛汽车配件有限公司 | Pipe fitting hole location tolerance detection device |
| CN108645306A (en) * | 2018-07-17 | 2018-10-12 | 万丰镁瑞丁新材料科技有限公司 | A kind of clamping of auto parts and components sweeps testing agency |
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