CN202195726U - Large tubular graphite heat exchanger structure - Google Patents
Large tubular graphite heat exchanger structure Download PDFInfo
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- CN202195726U CN202195726U CN2011201338869U CN201120133886U CN202195726U CN 202195726 U CN202195726 U CN 202195726U CN 2011201338869 U CN2011201338869 U CN 2011201338869U CN 201120133886 U CN201120133886 U CN 201120133886U CN 202195726 U CN202195726 U CN 202195726U
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- tube
- heat exchange
- heat exchanger
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 24
- 229910002804 graphite Inorganic materials 0.000 title claims abstract description 24
- 239000010439 graphite Substances 0.000 title claims abstract description 24
- 238000007667 floating Methods 0.000 claims abstract description 18
- 238000007789 sealing Methods 0.000 claims abstract description 5
- 238000012856 packing Methods 0.000 claims description 5
- 230000008602 contraction Effects 0.000 abstract description 3
- 229920005989 resin Polymers 0.000 abstract description 3
- 239000011347 resin Substances 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000000956 alloy Substances 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical class [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000012945 sealing adhesive Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
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- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
本实用新型涉及一种大型列管石墨换热器结构,属于换热设备制造领域。一种大型列管石墨换热器结构,包括上管箱、管板、壳体、下管箱、换热管,所述管板包括固定端和浮动端两个部分,之间连接有所述换热管,所述管板固定端与所述上管箱、壳体、通过螺栓紧固件固定连接,其特征在于:所述换热管为石墨+树脂挤压或加工成型石墨管,所述管板浮动端下部插入所述下管箱的内部。有益之处是,很好地解决了管束整体伸缩对密封和换热管造成的影响,换热管抗拉脱更好,设备结构简单,密封性好,维修方便。
The utility model relates to a large-scale tubular graphite heat exchanger structure, which belongs to the field of heat exchange equipment manufacturing. A large-scale tubular graphite heat exchanger structure, including an upper tube box, a tube sheet, a shell, a lower tube box, and heat exchange tubes. The tube sheet includes two parts, a fixed end and a floating end, and the The heat exchange tube, the fixed end of the tube plate is fixedly connected with the upper tube box, the shell, and the bolt fastener, and it is characterized in that: the heat exchange tube is graphite+resin extruded or processed graphite tube, and the The lower part of the floating end of the tube sheet is inserted into the inside of the lower tube box. The benefit is that it solves the impact of the overall expansion and contraction of the tube bundle on the sealing and heat exchange tubes, the heat exchange tubes are better in resistance to pull-off, the equipment structure is simple, the sealing is good, and the maintenance is convenient.
Description
技术领域 technical field
本实用新型涉及一种大型列管石墨换热器结构,属于换热设备制造领域。 The utility model relates to a large-scale tubular graphite heat exchanger structure, which belongs to the field of heat exchange equipment manufacturing. the
背景技术 Background technique
国内外的石墨类换热器应用较广泛,因为耐腐合金材料价格太昂贵,且有些耐腐合金材料无法满足一些特殊强腐蚀介质的换热设备要求,石墨换热器可以解决这些问题。但是大多数石墨设备生产厂还是采用传统的设计、材料、技术和装备,没有研究开发出来与我国相关工业快速发展相适应的新产品来满足市场需求,目前浮头列管式石墨换热器的浮动管板与壳体的密封按照标准的常规做法有两种方式即:填料密封、O形圈密封,但是都需要用较大的压紧弹簧来解决管束的伸缩问题,结构复杂,管束的伸缩问题并没有得到彻底解决,密封也并不可靠,维修困难。 Graphite heat exchangers are widely used at home and abroad, because corrosion-resistant alloy materials are too expensive, and some corrosion-resistant alloy materials cannot meet the requirements of heat exchange equipment for some special strong corrosive media. Graphite heat exchangers can solve these problems. However, most graphite equipment manufacturers still use traditional design, materials, technology and equipment, and have not researched and developed new products that are compatible with the rapid development of my country's related industries to meet market demand. There are two ways to seal the tube sheet and the shell according to the standard conventional practice: packing seal and O-ring seal, but both need to use a larger compression spring to solve the problem of tube bundle expansion and contraction, the structure is complex, and the tube bundle expansion and contraction problem It has not been completely solved, the seal is not reliable, and maintenance is difficult. the
发明内容 Contents of the invention
本实用新型所要解决的技术问题是针对上述现有技术中的不足,提供一种大型列管石墨换热器结构。 The technical problem to be solved by the utility model is to provide a large-scale tube-and-tube graphite heat exchanger structure for the deficiencies in the above-mentioned prior art. the
本实用新型提供一种大型列管石墨换热器结构,包括上管箱、管板、壳体、下管箱、换热管,所述管板包括固定端和浮动端两个部分,之间连接有所述换热管,所述管板固定端与所述上管箱、壳体、通过螺栓紧固件固定连接,其特征在于:所述换热管为石墨+树脂挤压或加工成型石墨管,所述管板浮动端下部插入所述下管箱的内部。 The utility model provides a large-scale tubular graphite heat exchanger structure, which includes an upper tube box, a tube plate, a shell, a lower tube box, and heat exchange tubes. The tube plate includes two parts, a fixed end and a floating end, between which The heat exchange tube is connected, and the fixed end of the tube plate is fixedly connected with the upper tube box, the shell, and the bolt fastener, and it is characterized in that: the heat exchange tube is extruded or formed by graphite+resin The graphite tube, the lower part of the floating end of the tube sheet is inserted into the lower tube box. the
所述管板的固定端与所述壳体之间采用垫片密封加O形圈密封,所述浮动端与壳体之间采用双O形圈密封或O形圈加填料密封。 The fixed end of the tube sheet and the shell are sealed with gaskets and O-rings, and the floating end and the shell are sealed with double O-rings or O-rings plus packing. the
所述换热管在所述管板上的布管方式采用正三角形或矩形排列 The arrangement of the heat exchange tubes on the tube sheet adopts an equilateral triangle or a rectangle
与现有技术相比,管板浮动端下部是插入到下管箱内,可以使整个换热管束在下管箱内自由浮动,称为“无障碍自由浮动”结构,取消了原来浮动管板与壳体密封结构的压紧弹簧,换热管在管板上的布管方式采用的是正三角形或矩形排列,这可以保证在一定的管板面积可以获得最多的管子数,同时使管间空间的截面积最小,以增加壳程的流通流速,从而提高了传热系数同时保证了换热器的紧凑性,固定管板和浮动端均采用石墨整块板或石墨拼接板,管板与管子的粘接采用的是埋入式锥面粘接或胶圈密封粘接剂采用的是石墨+改性酚醛树脂配制的粘结剂,该粘接形式比其它粘接形式更能抗拉脱。 Compared with the existing technology, the lower part of the floating end of the tube sheet is inserted into the lower tube box, so that the entire heat exchange tube bundle can float freely in the lower tube box, which is called the "obstacle-free free floating" structure, and the original floating tube sheet and The compression spring of the shell sealing structure, the arrangement of the heat exchange tubes on the tube sheet is equilateral triangle or rectangle, which can ensure that the maximum number of tubes can be obtained in a certain tube sheet area, and at the same time make the space between the tubes larger. The cross-sectional area is the smallest to increase the flow rate of the shell side, thereby improving the heat transfer coefficient and ensuring the compactness of the heat exchanger. Both the fixed tube plate and the floating end are made of graphite whole plate or graphite spliced plate. The bonding adopts the embedded cone bonding or the apron sealing adhesive adopts the adhesive prepared by graphite + modified phenolic resin. This bonding form is more resistant to pull-off than other bonding forms.
附图说明 Description of drawings
图1为本实用新型一种大型列管石墨换热器结构示意图; Fig. 1 is a structural schematic diagram of a large-scale tubular graphite heat exchanger of the present invention;
图2为管板浮动端双密封结构; Figure 2 shows the double seal structure at the floating end of the tube sheet;
图3为管板固定端双重密封结构; Figure 3 shows the double sealing structure at the fixed end of the tube sheet;
其中:1为上管箱、2为管板、3为壳体、4为下管箱、5为换热管、8为上压栏、10为O形圈或填料、11为下压栏、20为O形密封圈、21为固定管板、22为垫片。 Among them: 1 is the upper tube box, 2 is the tube plate, 3 is the shell, 4 is the lower tube box, 5 is the heat exchange tube, 8 is the upper pressure column, 10 is the O-ring or packing, 11 is the lower pressure column, 20 is an O-ring, 21 is a fixed tube sheet, and 22 is a gasket.
具体实施方式 Detailed ways
下面将结合附图及具体实施例对本实用新型作进一步说明。 The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments. the
如附图1所示,一种大型列管石墨换热器结构,包括上管箱、管板、壳体、下管箱、换热管,所述管板包括固定端和浮动端两个部分,所述上管箱、管板固定端、壳体、下管箱依次通过螺栓紧固件固定连接,所述管板的固定端与浮动端之间连接有所述换热管,所述换热管为石墨+树脂挤压或加工成型石墨管,所述管板浮动端下部插入所述下管箱内部。 As shown in Figure 1, a large-scale tubular graphite heat exchanger structure includes an upper tube box, a tube sheet, a shell, a lower tube box, and heat exchange tubes. The tube sheet includes two parts: a fixed end and a floating end. , the upper tube box, the fixed end of the tube plate, the shell, and the lower tube box are fixedly connected by bolt fasteners in turn, the heat exchange tube is connected between the fixed end and the floating end of the tube plate, and the heat exchange tube is connected between the fixed end and the floating end of the tube plate. The heat pipe is a graphite+resin extruded or processed graphite pipe, and the lower part of the floating end of the tube plate is inserted into the lower tube box. the
所述管板的固定端与所述壳体之间采用垫片密封加O形圈密封,所述浮动端与壳体之间采用双O形圈密封或O形圈加填料密封。 The fixed end of the tube sheet and the shell are sealed with gaskets and O-rings, and the floating end and the shell are sealed with double O-rings or O-rings plus packing. the
由于是该换热器用于加热,故该换热管还经过了300℃的中温处理,经中温处理后的压型管其热稳定性和化学稳定性都有所提高,线性膨胀系数大大减小,故最适合用于加热的换热管。换热管在管板上的布管方式采用的是正三角形排列,石墨列管的间距应比钢制列管换热器的管间距稍大些(一般推荐管间距:t=d0+(7~9mm))。这可以保证在一定的管板面积可以获得最多的管子数,同时使管间空间的截面积最小,以增加壳程的流通流速,从而提高了传热系数同时保证了换热器的紧凑性。 Since the heat exchanger is used for heating, the heat exchange tube has also undergone a medium temperature treatment at 300°C. After the medium temperature treatment, the thermal stability and chemical stability of the pressure-shaped tube have been improved, and the linear expansion coefficient has been greatly reduced. , so it is most suitable for heat exchange tubes for heating. The layout of the heat exchange tubes on the tube sheet is arranged in an equilateral triangle, and the spacing between graphite tubes should be slightly larger than that of steel tube heat exchangers (generally recommended tube spacing: t=d 0 +(7 ~9mm)). This can ensure that the maximum number of tubes can be obtained in a certain tube sheet area, and at the same time minimize the cross-sectional area of the space between the tubes to increase the flow rate of the shell side, thereby improving the heat transfer coefficient and ensuring the compactness of the heat exchanger.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201338869U CN202195726U (en) | 2011-04-29 | 2011-04-29 | Large tubular graphite heat exchanger structure |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201338869U CN202195726U (en) | 2011-04-29 | 2011-04-29 | Large tubular graphite heat exchanger structure |
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| Publication Number | Publication Date |
|---|---|
| CN202195726U true CN202195726U (en) | 2012-04-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011201338869U Expired - Fee Related CN202195726U (en) | 2011-04-29 | 2011-04-29 | Large tubular graphite heat exchanger structure |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105021070A (en) * | 2015-07-01 | 2015-11-04 | 太仓市顺邦防腐设备有限公司 | Graphite modified polypropylene tubular heat exchanger |
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2011
- 2011-04-29 CN CN2011201338869U patent/CN202195726U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105021070A (en) * | 2015-07-01 | 2015-11-04 | 太仓市顺邦防腐设备有限公司 | Graphite modified polypropylene tubular heat exchanger |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120418 Termination date: 20200429 |
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| CF01 | Termination of patent right due to non-payment of annual fee |
