CN202192196U - Forging die for spline hub of horizontal forging machine - Google Patents
Forging die for spline hub of horizontal forging machine Download PDFInfo
- Publication number
- CN202192196U CN202192196U CN 201120227674 CN201120227674U CN202192196U CN 202192196 U CN202192196 U CN 202192196U CN 201120227674 CN201120227674 CN 201120227674 CN 201120227674 U CN201120227674 U CN 201120227674U CN 202192196 U CN202192196 U CN 202192196U
- Authority
- CN
- China
- Prior art keywords
- die
- forging
- horizontal
- splined hub
- spline hub
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 238000005242 forging Methods 0.000 title claims abstract description 37
- 230000007704 transition Effects 0.000 claims abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 239000000463 material Substances 0.000 description 3
- 238000010009 beating Methods 0.000 description 2
- HCOLPNRPCMFHOH-UHFFFAOYSA-N Prodigiosin Natural products CCCCCC1C=C(C=C/2N=C(C=C2OC)c3ccc[nH]3)N=C1C HCOLPNRPCMFHOH-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 230000033001 locomotion Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- TWFGRJUTAULJPZ-USZBIXTISA-N prodigiosin Chemical compound N1=C(C)C(CCCCC)=C\C1=C/C1=NC(C=2[N]C=CC=2)=C[C]1OC TWFGRJUTAULJPZ-USZBIXTISA-N 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model discloses a forge and press mould of flush forging machine spline hub, including terrace die and die, the die left side is equipped with interior disc, correspond the department with the terrace die left end on the interior disc of die and be equipped with the step to the indent. And an arc chamfer is arranged at the connecting transition position of the inner circular surface and the step. The utility model discloses set up the step to the indent in the die left side, throw off easily after the spline hub forges finishing. Through the improvement, the production efficiency is improved, the yield is increased, and the benefit of enterprises is improved.
Description
Technical field
The utility model relates to horizontal forging and upsetting machine and uses mould, especially relates to a kind of splined hub forge die.
Background technology
Horizontal forging and upsetting machine refers to the metal forming machinery of the long bar of horizontal direction upsetting and the end of pipe material.Horizontal forging and upsetting machine comprises 3 groups of motions: 1. punch (drift): reciprocating in the horizontal direction, 4～6 impressions generally can be set, be used to gather, the builder of upsetting operation such as heading, punching, flange, also be main force application mechanism.2. movable matrix: can be upper and lower to or laterally folding, in order to the long bar of clamping, and bear the end upset force.3. shut-off mechanism: in order to forging is separated from long bar.Horizontal forging and upsetting machine adopts the slider-crank mechanism transmission usually, because processing work is big, upset force and clamping force are big, and machinery requirement has enough rigidity, to guarantee the precision of flat forging.According to the die joint position of die, horizontal forging and upsetting machine can be divided into two types of vertical minute mould and horizontal partings.Horizontal forging and upsetting machine commonly used is the vertical mould that divides.The horizontal forging and upsetting machine operating condition of horizontal parting is better, easily be automated, but structure is complicated.
As shown in Figure 5, splined hub 3 left end cylindricals are the face of cylinder.Because it is bad with the external diameter size identical property of central siphon that present splined hub 3 is made, the clamping die is inoperative under the little situation of central siphon external diameter, causes splined hub 3 to be bonded on the punch, is bonded on the punch pretty troublesomely, even scraps splined hub and punch.
The utility model content
The purpose of the utility model is to provide a kind of splined hub forge die of when making splined hub, being convenient to throw off.
The technical scheme of the utility model is:
Horizontal forging and upsetting machine splined hub forge die comprises punch and die, and said die left side is provided with inner headed face, is provided with the step that concaves with punch left end corresponding position on the inner headed face of said die.
Said inner headed face is provided with circular arc chamfering with the transition position that is connected of step.
The utility model is provided with the step that concaves in the die left side, forges the back that finishes in splined hub and throws off easily.Improvement through such has improved production efficiency, has increased output, has improved the benefit of enterprise.
Description of drawings
Fig. 1 is the structural representation of the utility model;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the partial enlarged drawing of Fig. 2;
Fig. 4 is the shape sketch map of the splined hub of employing the utility model processing;
Fig. 5 is the shape sketch map of existing splined hub.
The specific embodiment
Like Fig. 1, shown in 2, the utility model comprises die 1 and punch 2, and the shape of die 1 and punch 2 is set according to the shape of splined hub to be processed 3.Die 1 is installed on the pedestal 5.Die 1 left end is provided with inner headed face.
As shown in Figure 3, for the smooth demoulding, between the φ 1 of die 1 and φ 2, added step 4, φ 1 is connected transition position with φ 2 circular arc chamfering is set, and through after such improvement, even clamp recessed inoperatively, forging is the demoulding smoothly also.As shown in Figure 4, splined hub 3 left ends after the processing have a step surface.Simultaneously, through repetition test, the wall thickness between φ 2 and the φ 3 should be consistent with the wall thickness of central siphon basically, the too small not easy-formation of the wall thickness between φ 2 and the φ 3.
Below be the superiority such as the following table of producing contrast in production splined hub on the horizontal forging and upsetting machine with in loose tooling forging:
Is 8 times of production efficiency in loose tooling forging through last table contrast splined hub in production efficiency on the horizontal forging and upsetting machine; Can push up the production quantity of whole teams and groups (8 people) in loose tooling forging in average production quantity for each person every day on the horizontal forging and upsetting machine; And production stability is very high on horizontal forging and upsetting machine, and owing to the bad control of the heat amount of rising, a mould needs frequent wet water-cooled but on loose tool, and the size maximum of the forging of beating before the firm forging of beating in cooling back and the water that will wet differs several millimeters.
From the economic angle analysis: under production efficiency and the guaranteed prerequisite of quality, produce than produce and to economize out many extraneous expenses for company,, therefore can reduce hundreds thousand of wage expenditures owing to reduced number in loose tooling forging at horizontal forging and upsetting machine.
The material savings situation:
In production splined hub on the horizontal forging and upsetting machine than production economical with materials situation on loose tool: average each forging material-saving 0.03kg, 18 tons of 600,000 forging material-savings, can be saved 106200 yuan by average 5900 yuan per ton.
Mould is saved situation:
4000 yuan of horizontal forging and upsetting machine one molds can be produced 12000 of forging; 600 forging of 2000 yuan of each production of loose tool one mold, average every cover die prodigiosin is overhauled 6 times, can produce 3600 of forging altogether.600,000 forging productions on horizontal forging and upsetting machine need 200000 yuan of costs, and production needs 333333 yuan of costs on loose tool, can save 130000 yuan.
Claims (2)
1. horizontal forging and upsetting machine splined hub forge die comprises punch and die, and said die left side is provided with inner headed face, it is characterized in that: be provided with the step that concaves with punch left end corresponding position on the inner headed face of said die.
2. horizontal forging and upsetting machine splined hub forge die according to claim 1 is characterized in that: said inner headed face is provided with circular arc chamfering with the transition position that is connected of step.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201120227674 CN202192196U (en) | 2011-06-30 | 2011-06-30 | Forging die for spline hub of horizontal forging machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201120227674 CN202192196U (en) | 2011-06-30 | 2011-06-30 | Forging die for spline hub of horizontal forging machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202192196U true CN202192196U (en) | 2012-04-18 |
Family
ID=45947127
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201120227674 Expired - Lifetime CN202192196U (en) | 2011-06-30 | 2011-06-30 | Forging die for spline hub of horizontal forging machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202192196U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103537595A (en) * | 2013-10-23 | 2014-01-29 | 许昌中兴锻造有限公司 | Novel technology for forging spline shaft of transmission shaft |
| CN113399611A (en) * | 2021-06-15 | 2021-09-17 | 许昌中兴锻造有限公司 | Friction press-based spline hub forging process |
-
2011
- 2011-06-30 CN CN 201120227674 patent/CN202192196U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103537595A (en) * | 2013-10-23 | 2014-01-29 | 许昌中兴锻造有限公司 | Novel technology for forging spline shaft of transmission shaft |
| CN103537595B (en) * | 2013-10-23 | 2015-12-09 | 许昌中兴锻造有限公司 | Splined driveshaft axle Forging Technology |
| CN113399611A (en) * | 2021-06-15 | 2021-09-17 | 许昌中兴锻造有限公司 | Friction press-based spline hub forging process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120418 |
|
| CX01 | Expiry of patent term |