CN202186749U - Automatic packaged finished product stacker crane for cabinet air conditioner - Google Patents

Automatic packaged finished product stacker crane for cabinet air conditioner Download PDF

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Publication number
CN202186749U
CN202186749U CN201120214505XU CN201120214505U CN202186749U CN 202186749 U CN202186749 U CN 202186749U CN 201120214505X U CN201120214505X U CN 201120214505XU CN 201120214505 U CN201120214505 U CN 201120214505U CN 202186749 U CN202186749 U CN 202186749U
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CN
China
Prior art keywords
pneumatic
smc
air conditioner
dolly
forth
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201120214505XU
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Chinese (zh)
Inventor
孔传秀
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tianjin zhendong electronic equipment factory
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Tianjin zhendong electronic equipment factory
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Publication date
Application filed by Tianjin zhendong electronic equipment factory filed Critical Tianjin zhendong electronic equipment factory
Priority to CN201120214505XU priority Critical patent/CN202186749U/en
Application granted granted Critical
Publication of CN202186749U publication Critical patent/CN202186749U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to an automatic packaged finished product stacker crane for a cabinet air conditioner, which has the technical scheme that the automatic packaged finished product stacker crane comprises a steel-structure frame body, a crosswise reciprocating motion trolley, pneumatic lifting cross arms, an SMC vertical lifting cylinder, a pneumatic clamping arm, a box pushing sliding table, a pneumatic box pusher, a roller conveyor and a PLC (Programmable Logic Controller) electric control device, which are connected with one another, wherein the crosswise reciprocating motion trolley is placed on the steel-structure frame body; the pneumatic lifting cross arm is suspended at the lower part of the crosswise reciprocating motion trolley, and is connected with the SMC vertical lifting cylinder; the pneumatic clamping arms are installed at two ends of pneumatic lifting cross arm; and the box pushing sliding table is arranged at the lower part of one end in the moving direction of the crosswise reciprocating motion trolley. The automatic packaged finished product stacker crane has reasonable design, realizes the function of automatic carrying when the cabinet air conditioner packaged finished products are off line, reduces the labor intensity, reduces the staffs for an enterprise, improves the working efficiency, and has the advantages of safe and reliable system work, less one-time investment, high cost performance and the like.

Description

Floor air conditioner packed products automatic stacking machine
Technical field
The utility model belongs to the automation equipment field, especially a kind of floor air conditioner packed products automatic stacking machine.
Background technology
At present, floor air conditioner packed products methods of a dead lift that adopt when rolling off the production line realize more.The output capacity of cabinet air-conditioner machine production line is generally (15 seconds/platform); When rolling off the production line, product need 2 workmans to carry one simultaneously; Must accomplish 6 cabinet machine pilings in 90 seconds, promptly 2 every layer totally 3 layers of 6 block pattern row pattern on Pallet for forklift, in order to improve the transport efficacy of fork truck; Avoid people's car to influence each other, also must alternate code during workman's piling be placed on the bilateral (double is piled up) of baling line.Because the refrigerating capacity bigger (more than 2~3) of cabinet-type air conditioner, floor air conditioner packed products volume and weight are bigger, therefore, cause labor strength greatly, work efficiency is lower.
Summary of the invention
The purpose of the utility model is to overcome the deficiency of prior art, provides a kind of and can increase work efficiency, reduce the floor air conditioner packed products automatic stacking machine of labour intensity.
The utility model solves its technical matters and takes following technical scheme to realize:
A kind of floor air conditioner packed products automatic stacking machine; By the steel structure support body, laterally move back and forth dolly, Pneumatic elevation crossbeam, SMC vertical lift cylinder, pneumatic pinch arm, push away the case slide unit, pneumatic punch-out equipment, roller conveyor and the PLC electrical control gear of pushing away connects and composes; Laterally moving back and forth the dolly slip is placed on the steel structure support body; Laterally moving back and forth the SEW braking type reducing motor that its side travel of control is installed on the dolly; Be hung with the Pneumatic elevation crossbeam laterally moving back and forth the dolly bottom; This Pneumatic elevation crossbeam is connected with SMC vertical lift cylinder, and the pneumatic pinch arm is installed in the two ends of Pneumatic elevation crossbeam, pushes away the case slide unit and is installed in an end bottom that laterally moves back and forth the dolly moving direction; The pneumatic punch-out equipment that pushes away is installed in the terminal point of roller conveyor and the cabinet air-conditioner packed products is pushed into pneumatic below of stepping up arm, laterally move back and forth dolly, Pneumatic elevation crossbeam, pneumatic stepping up is equipped with opto-electronic pickup or proximity transducer on arm, the pneumatic direction of action that pushes away punch-out equipment.
And described SMC vertical lift cylinder adopts the closed double control electromagnetic valve of SMC 3 position-5 way meta.
And described pneumatic pinch arm installed inside has the anti-slip fender guard.
And; Described PLC electrical control gear is connected and composed by CPU module, load module and output module; Opto-electronic pickup or proximity transducer are connected with load module, output module and SEW braking type reducing motor, SMC vertical lift cylinder, pneumatic pinch arm, pneumaticly push away punch-out equipment and roller conveyor is connected.
The advantage and the good effect of the utility model are:
The utility model is reasonable in design, has realized the function of automatic carrying when cabinet-type air conditioner air-conditioning packed products rolls off the production line, and carries 2 simultaneously at every turn; And automatically by 2 every layer totally 3 layers 6; Accomplish of the piling work of cabinet-type air conditioner air-conditioning packed products respectively, reduce labor strength, reduced the enterprises using the labor personnel in the baling line both sides; Improve high efficiency, had characteristics such as system works is safe and reliable, one-time investment is few, cost performance height.
Description of drawings
Fig. 1 is the front view of the utility model;
Fig. 2 is that the A of Fig. 1 is to view.
The specific embodiment
Below in conjunction with accompanying drawing the utility model embodiment is done further detailed description.
A kind of floor air conditioner packed products automatic stacking machine; As illustrated in fig. 1 and 2, by steel structure support body 2, laterally move back and forth dolly 3, Pneumatic elevation crossbeam 5, SMC vertical lift cylinder 4, pneumatic pinch arm 6, push away case slide unit 1, pneumatic punch-out equipment 8, roller conveyor 7 and the PLC electrical control gear of pushing away connects and composes.Laterally moving back and forth dolly is placed on the side travel rail of steel structure support body top; SEW braking type reducing motor control travelling car is installed on the dolly laterally moves back and forth laterally moving back and forth; Be hung with the Pneumatic elevation crossbeam laterally moving back and forth the dolly bottom; This Pneumatic elevation crossbeam is connected with SMC vertical lift cylinder; This SMC vertical lift cylinder adopts the SMC closed double control electromagnetic valve of 3 position-5 way meta and is installed in and laterally moves back and forth control Pneumatic elevation crossbeam up-down on the dolly, and the pneumatic pinch arm is installed in the two ends of Pneumatic elevation crossbeam, in pneumatic pinch arm installed inside the anti-slip fender guard is arranged.Push away the case slide unit and be installed in an end bottom that laterally moves back and forth the dolly moving direction, the pneumatic punch-out equipment that pushes away is installed in the terminal point of roller conveyor and the cabinet air-conditioner packed products that roller conveyor is carried is pushed into pneumatic below of stepping up arm.Laterally move back and forth dolly, Pneumatic elevation crossbeam, pneumatic stepping up is equipped with opto-electronic pickup or proximity transducer on arm, the pneumatic direction of action that pushes away punch-out equipment; The sensor or proximity transducer are connected with the PLC electrical control gear, and the mouth of PLC electrical control gear is connected respectively to SEW braking type reducing motor, SMC vertical lift cylinder, pneumatic pinch arm, pneumaticly pushes away punch-out equipment and its operation of roller conveyor control.
Describe respectively in the face of each component part down:
Steel structure support body: by square steel tube assembly welding and the wide cut steel structure support body that is assembled; Radical function is: the space that provides needed hoisting depth of piling and pneumatic clamp arm laterally to move back and forth, and satisfy the double piling and enough rigidity and mechanical strengths are provided.
Hoisting cross beam: by the extended type hoisting cross beam that the square steel tube assembly welding forms, its radical function is: for the pneumatic pinch arm provides vertical clamping packing material ability and carries for pneumatic pinch arm and transverse horizontal enough rigidity and mechanical strengths are provided.
Pneumatic pinch arm: adopt 5mm steel plate bending assembly welding steel structure to constitute wide cut pneumatic pinch arm; Left-right symmetric is respectively established one; Its radical function is: accomplish and laterally move back and forth carrying of dolly parallel motion and piling work by hoisting cross beam after clamping packing material; The anti-slip fender guard all is housed on the clamp arm of the left and right sides, and the protective packing thing can landing in carrying and piling process.
Laterally move back and forth dolly: adopt 12mm plate iron and four frame steel structure assembly weldings and form, have 4 wheels and 4 track adjusting wheels, be placed on the side travel rail of steel structure support body top through machine up.SEW braking type reducing motor is installed on the travelling car, provides the engine installation that dolly laterally moves back and forth, drive motor adopts frequency conversion control technique, makes trolley travelling steadily reliable.SMC vertical lift cylinder also is installed on the travelling car; For the crossbeam lifting action provides enough power; This SMC vertical lift cylinder is by the closed double control electromagnetic valve control of the logical meta of three five SMC; 4 vertical lift orienting sleeves also are installed on the dolly, form slip cooperating relationship, improve the stability in the hoisting cross beam motion with 4 vertically-guided bars on the hoisting cross beam.
Push away case slide unit, pneumatic punch-out equipment and the roller conveyor of pushing away: push away the case slide unit and adopt the wide cut corrosion-resistant steel to push away the case slide unit; The pneumatic punch-out equipment that pushes away is connected with roller conveyor; Accept the control of PLC electrical control gear; Press 15 seconds output beats of manufacturing line, the cabinet-type air conditioner packed products that arrives the roller conveyor terminal laterally is pushed under the stacker clamping mechanical arm, wait for that crossbeam decline clamps carrying.Roller conveyor: adopt the 0.75KW drive motor and control by the PLC electrical control gear.
PLC electrical control gear: connect and compose by CPU module, load module and output module; Opto-electronic pickup or proximity transducer are connected with load module; Output module and SEW braking type reducing motor, SMC vertical lift cylinder, pneumatic pinch arm, pneumaticly push away punch-out equipment and roller conveyor is connected, CPU module, load module and output module adopt the Mitsubishi PLC control system.
The working process of the utility model is following:
1, initial position: the side travel dolly on the support body is positioned at and pushes away the wait of case slide unit top; The hoisting cross beam that is suspended on the dolly bottom is in upper wait; The pneumatic pinch arm at crossbeam two ends is in the release position to be waited for; The push pedal that pushes away punch-out equipment is in the position, back and waits for.
2, be transported at interval when pushing away punch-out equipment cylinder segment endpoint by 15 seconds beats when the cabinet-type air conditioner packed products; The opto-electronic pickup that is positioned at terminal point sends the workpiece signal that puts in place, and PLC control pushes away the case cylinder and the packed products that arrives is laterally released cylinder line body arrives the corrosion-resistant steel slide unit and wait for.
3, at interval 15 seconds when second packed products continuation pushed away punch-out equipment and laterally released cylinder line body; First packing material can having waited at slide unit continues to promote forward; This moment, existing 2 cabinet machine packing materials arrived crossbeam clamp arm below; Be arranged on the opto-electronic pickup that pushes away case slide unit terminal and send the piling thing signal that puts in place, the lift cylinder on the PLC control dolly begins to descend, and the crossbeam and the clamp arm that are suspended on the dolly below descend thereupon.
4, when the opto-electronic pickup that is arranged on the clamp arm top finds that crossbeam decline puts in place; PLC stops lift cylinder and descends; Control the pneumatic pinch arm simultaneously and shrink 2 packed products are clamped simultaneously, when the pneumatic pinch arm clamps when putting in place, be positioned at magnetic switch on the pneumatic pinch arm and send and clamp the signal that puts in place; PLC control SMC vertical lift cylinder rises; Crossbeam rises to upper stopping, and the upper magnetic switch on the SMC vertical lift cylinder sends the signal that puts in place simultaneously, and PLC control trolley walking motor moves to first predetermined piling position of program.
5, when PLC control trolley walking motor arrives first piling position; What be positioned at the track terminal point sends the piling signal that puts in place near switch, and PLC control lift cylinder descends, when the opto-electronic pickup that is arranged on 100mm place, clamp arm below detects when placing the fork truck collet in advance on the ground; PLC control lift cylinder stops to descend; Control the clamp arm cylinder simultaneously and unclamp, 2 cabinet machine packed products steadily have been put on the fork truck collet, have accomplished the piling of ground floor.
6, after the clamp arm cylinder unclamped and puts in place, PLC control lift cylinder was got back to upper (crossbeam is got back to upper wait) thereupon and is controlled vehicle motor simultaneously and arrive and push away case slide unit top, stops at original position and waits for that second batch of packed products arrives.
7, circulation is carried out 1~5 course of action and is accomplished the second layer and the 3rd layer of piling.Different is when piling up the overpack finished product, and being arranged on the opto-electronic pickup at 100mm place, clamp arm below detected no longer is to have placed the fork truck collet in advance on the ground, but has piled up the ground floor packed products that puts in place, when piling up the 3rd layer in like manner.
8, after the 3rd layer of packed products piled up; Be positioned at piling height detection opto-electronic pickup on the steel structure support body column and send the three layer heights signal that puts in place; PLC will control the traversing opposite side to the cylinder line of trolley walking motor, implement to pile up the second buttress packed products, realize double piling function.
It is emphasized that; The described embodiment of the utility model is illustrative; Rather than it is determinate; Therefore the utility model is not limited to the embodiment described in the specific embodiment, every by those skilled in the art according to other embodiments that the technical scheme of the utility model draws, belong to the scope of the utility model protection equally.

Claims (4)

1. floor air conditioner packed products automatic stacking machine; It is characterized in that: by the steel structure support body, laterally move back and forth dolly, Pneumatic elevation crossbeam, SMC vertical lift cylinder, pneumatic pinch arm, push away the case slide unit, pneumatic punch-out equipment, roller conveyor and the PLC electrical control gear of pushing away connects and composes; Laterally moving back and forth the dolly slip is placed on the steel structure support body; Laterally moving back and forth the SEW braking type reducing motor that its side travel of control is installed on the dolly; Be hung with the Pneumatic elevation crossbeam laterally moving back and forth the dolly bottom; This Pneumatic elevation crossbeam is connected with SMC vertical lift cylinder; The pneumatic pinch arm is installed in the two ends of Pneumatic elevation crossbeam; Push away the case slide unit and be installed in an end bottom that laterally moves back and forth the dolly moving direction, the pneumatic punch-out equipment that pushes away is installed in the terminal point of roller conveyor and the cabinet air-conditioner packed products is pushed into pneumatic below of stepping up arm, laterally move back and forth dolly, Pneumatic elevation crossbeam, pneumatic stepping up is equipped with opto-electronic pickup or proximity transducer on arm, the pneumatic direction of action that pushes away punch-out equipment.
2. floor air conditioner packed products automatic stacking machine according to claim 1 is characterized in that: described SMC vertical lift cylinder adopts the closed double control electromagnetic valve of SMC 3 position-5 way meta.
3. floor air conditioner packed products automatic stacking machine according to claim 1 is characterized in that: described pneumatic pinch arm installed inside has the anti-slip fender guard.
4. floor air conditioner packed products automatic stacking machine according to claim 1; It is characterized in that: described PLC electrical control gear is connected and composed by CPU module, load module and output module; Opto-electronic pickup or proximity transducer are connected with load module, output module and SEW braking type reducing motor, SMC vertical lift cylinder, pneumatic pinch arm, pneumaticly push away punch-out equipment and roller conveyor is connected.
CN201120214505XU 2011-06-23 2011-06-23 Automatic packaged finished product stacker crane for cabinet air conditioner Expired - Fee Related CN202186749U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201120214505XU CN202186749U (en) 2011-06-23 2011-06-23 Automatic packaged finished product stacker crane for cabinet air conditioner

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201120214505XU CN202186749U (en) 2011-06-23 2011-06-23 Automatic packaged finished product stacker crane for cabinet air conditioner

Publications (1)

Publication Number Publication Date
CN202186749U true CN202186749U (en) 2012-04-11

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201120214505XU Expired - Fee Related CN202186749U (en) 2011-06-23 2011-06-23 Automatic packaged finished product stacker crane for cabinet air conditioner

Country Status (1)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103420174A (en) * 2012-05-23 2013-12-04 普天物流技术有限公司 Automatic stacking system and operation control process
CN105417143A (en) * 2015-12-10 2016-03-23 苏州博众精工科技有限公司 Automatic discharging mechanism for jack
CN107054957A (en) * 2013-03-15 2017-08-18 株式会社大福 The handling device of article carrying case
CN110618306A (en) * 2019-09-12 2019-12-27 中山华粹智能装备有限公司 Hang empty rope electrified detection device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103420174A (en) * 2012-05-23 2013-12-04 普天物流技术有限公司 Automatic stacking system and operation control process
CN107054957A (en) * 2013-03-15 2017-08-18 株式会社大福 The handling device of article carrying case
CN105417143A (en) * 2015-12-10 2016-03-23 苏州博众精工科技有限公司 Automatic discharging mechanism for jack
CN110618306A (en) * 2019-09-12 2019-12-27 中山华粹智能装备有限公司 Hang empty rope electrified detection device

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120411

Termination date: 20140623

EXPY Termination of patent right or utility model