CN202181148U - Single-head initiative rolling-unrolling machine - Google Patents
Single-head initiative rolling-unrolling machine Download PDFInfo
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- CN202181148U CN202181148U CN 201120252368 CN201120252368U CN202181148U CN 202181148 U CN202181148 U CN 202181148U CN 201120252368 CN201120252368 CN 201120252368 CN 201120252368 U CN201120252368 U CN 201120252368U CN 202181148 U CN202181148 U CN 202181148U
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Abstract
Description
技术领域 technical field
本实用新型属于金属带材的解卷领域,属于IPC分类号的B21C47大组,亦可用于纺织、印染、造纸、塑料等行业的解卷领域,特别是涉及一种单头主动收放卷机。 The utility model belongs to the unwinding field of metal strips, belongs to the B21C47 group of the IPC classification number, and can also be used in the unwinding fields of industries such as textiles, printing and dyeing, papermaking, and plastics, and particularly relates to a single-head active winding and unwinding machine . the
背景技术 Background technique
目前,随着药芯焊丝行业的迅猛发展,药芯焊丝生产厂家越来越重视减少设备运行的辅助时间,以提高生产效率。其中减少每次更换钢带卷所需的时间和更换频率是其中的一个重要手段。所以近年来涌现出了使用无骨架精密复绕钢带卷进行放卷,这种钢带卷可以直接利用钢带本身形成钢带卷,当钢带全都释放后,放卷机上什么都不剩下了,可以直接再放上新的钢带卷。也可以采用纸筒作为钢带卷的内胎,钢带往复缠绕在纸筒上,形成钢带卷,当钢带全都释放后,从放卷机上回收纸筒,纸筒还可以用于重新缠绕新的钢带。使用这种方式进行收放卷不但减少了工人推上,推下工字轮的时间和劳动强度,而且解决了工字轮作为钢带卷的载体时,工字轮的周转问题和工字轮的消耗问题。 At present, with the rapid development of the flux-cored wire industry, flux-cored wire manufacturers pay more and more attention to reducing the auxiliary time of equipment operation in order to improve production efficiency. Among them, reducing the time and replacement frequency required for each replacement of steel coils is one of the important means. Therefore, in recent years, there has emerged the use of skeletonless precision rewinding steel strip coils for unwinding. This steel strip coil can directly use the steel strip itself to form a steel strip coil. When all the steel strips are released, there is nothing left on the unwinding machine. Now, you can put a new steel coil directly. The paper tube can also be used as the inner tube of the steel strip roll, and the steel strip is reciprocally wound on the paper tube to form a steel strip roll. When all the steel strips are released, the paper tube can be recovered from the unwinding machine, and the paper tube can also be used for rewinding a new one. steel belt. Using this method to unwind and unwind not only reduces the time and labor intensity for workers to push up and down the I-shaped wheel, but also solves the problem of the turnover of the I-shaped wheel and the problem of the I-shaped wheel when the I-shaped wheel is used as the carrier of the steel coil consumption problem. the
但现有的双臂放带机有的是将现有的单头放带机的重复组合,例如CN201105294Y“双卷筒开卷机”公开了一种冷轧带钢开卷领域内的双卷筒开卷机,它含有两套传动部分,两套卷筒部分,一套伸缩部分,下设回转部分,左、右卷筒的主轴内的芯轴通过一对推力轴承与伸缩油缸的缸杆分别相连,左、右卷筒的传动部分与伸缩油缸同时固定在回转体上,伸缩油缸与左、右卷筒的芯轴的轴线重合,固定在回转体的顶部,两套卷筒的箱体分别固定在回转体的两侧。它的两套卷筒,间歇工作,当一个卷筒正常工作时,另一个卷筒可同时上卷,省略了辅助工作时间,从而提高了生产效率,不仅减少了生产线的占地面积,而且节约了设备投资。 But what existing double-arm unwinding machine has is the repeated combination of existing single head unwinding machine, for example CN201105294Y " double reel uncoiler " discloses a kind of double reel uncoiler in the uncoiling field of cold-rolled strip steel, It contains two sets of transmission parts, two sets of reel parts, one set of telescopic parts, and a rotary part below. The mandrels in the main shafts of the left and right reels are respectively connected with the cylinder rods of the telescopic cylinders through a pair of thrust bearings. The transmission part of the right reel and the telescopic oil cylinder are fixed on the rotary body at the same time. The telescopic oil cylinder coincides with the axes of the mandrel shafts of the left and right reels and is fixed on the top of the rotary body. The boxes of the two sets of reels are respectively fixed on the rotary body. on both sides. Its two sets of reels work intermittently. When one reel is working normally, the other reel can be rolled up at the same time, which saves auxiliary working time and thus improves production efficiency. It not only reduces the floor area of the production line, but also saves investment in equipment. the
该开卷机的设计中规中矩,刹车装置、传动装置等装置一应俱全,但其中卷筒的主轴靠轴承固定在箱体上。该设备将两个调心滚子轴承(文中虽未直接说明,但本领域里的技术人员可以从说明书附图中毫无疑问的确定轴承类型)安装在箱体的两个立板上,而主轴和卷筒(即承受钢带卷重量的部分)探出箱体,形成了悬臂梁结构,这与单臂开卷机的悬臂梁结构实际上是完全一样的。设计者实质上是将普通的单臂开卷机背靠背重叠在一起。这样造成了距离卷筒较近的或者说是距离承载部分较近的轴承受力很大。为解决这一问题,要么换用承载能力强类型的轴承,要么换用更大尺寸的轴承,这两者都会增加设备的制造成本;要么就以牺牲轴承寿命为代价。 The design of the uncoiler is quite satisfactory, and the brake device, transmission device and other devices are all available, but the main shaft of the reel is fixed on the box by bearings. This equipment installs two spherical roller bearings (although not directly described in the text, but those skilled in the art can determine the bearing type without doubt from the drawings in the description) on the two vertical plates of the box, and The main shaft and reel (that is, the part that bears the weight of the steel strip coil) protrude out of the box to form a cantilever beam structure, which is actually exactly the same as the cantilever beam structure of the single-arm uncoiler. The designers essentially stacked common single-arm uncoilers back-to-back. This causes the bearing that is closer to the reel or in other words to be more stressed than the load-carrying part. In order to solve this problem, it is necessary to either replace the bearing with a stronger bearing capacity or replace it with a larger size bearing, both of which will increase the manufacturing cost of the equipment; or at the expense of the bearing life. the
而且采用这种结构将会导致双臂放卷机的可回转体的长度较大,该可回转体包括了两套传动部分,两套卷筒部分,一套伸缩部分。一方面,极大加重了可回转体的重量,从两块巨大的筋板(每一侧的限位开关即安装在筋板上)就可以看出来,如果不是这么大的箱体,这么重的箱体,那么无需这么大的筋板进行支撑。从而使得利用人力进行回转变得不可能,所以就必然导致其需要电机驱动上述这些可回转体进行回转,进而又一步导致了设备的复杂。另一方面,这种结构使得卷筒即主要的承载部分与回转中心的距离极大的增加了,将较重的部分外移出底座与地面接触的范围,如果只有一侧的钢带卷在放卷机上,而另一侧的钢带卷已经用完,那么包含了钢带卷的设备重心将会偏出底座 的支撑范围,所以这样将会极大的提高了设备倾覆的风险。 And adopting this structure will cause the length of the rotatable body of the double-arm unwinder to be relatively large, and the rotatable body includes two sets of transmission parts, two sets of reel parts, and one set of telescopic parts. On the one hand, it greatly increases the weight of the rotatable body, as can be seen from the two huge ribs (the limit switches on each side are installed on the ribs), if it is not such a large box, so heavy If the box body is small, there is no need for such a large rib plate for support. Thereby making it impossible to use manpower to turn around, so it will inevitably lead to the need for motors to drive the above-mentioned rotatable bodies to turn around, which further leads to the complexity of the equipment. On the other hand, this structure greatly increases the distance between the drum, that is, the main load-bearing part, and the center of rotation, and moves the heavier part out of the range where the base contacts the ground. If the steel strip coil on the other side has been used up, the center of gravity of the equipment including the steel strip coil will deviate from the support range of the base, so this will greatly increase the risk of equipment overturning. the
此外,该放卷机采用斜楔张缩式机构张紧钢带卷:斜楔张缩式机构包括一个三爪斜楔形结构,斜形胀块与内斜楔以燕尾状斜形槽相连接,移动内斜楔可以推动斜形胀块张开或者反向移动内斜楔使斜形胀块缩回,并且可以通过斜楔角来实现自锁,这种结构的内张紧方式一般应用在大型重载的开卷机上。这种开卷机都是采用悬臂式结构,为了保证能够承受较重的钢卷,用于承重的主轴要做的粗大,另外,加工出斜形胀块和内斜楔非常麻烦,且靠斜面滑动来实现三爪的张缩,磨损大,需要对摩擦面进行特定的表面处理,导致这种大型重载的开卷机价格昂贵,体积庞大,由此可见,对于钢卷较轻的情况,采用这种张紧方式的开卷机极不经济,不利于推广普及应用。这种内张紧方式也需要经常添加润滑油进行维护,否则极易磨损掉斜形胀块和内斜楔的工作斜面,导致使用寿命缩短。 In addition, the uncoiler adopts the inclined wedge expansion and contraction mechanism to tension the steel strip coil: the inclined wedge expansion and contraction mechanism includes a three-claw oblique wedge structure, and the oblique expansion block and the inner oblique wedge are connected by a dovetail oblique groove. Moving the inner wedge can push the oblique expansion block to open or move the inner oblique wedge in the opposite direction to retract the oblique expansion block, and can realize self-locking through the angle of the wedge. The internal tensioning method of this structure is generally used in large On a heavily loaded uncoiler. This uncoiler adopts a cantilever structure. In order to ensure that it can bear heavy steel coils, the main shaft used for load-bearing must be thick. In addition, it is very troublesome to process oblique expansion blocks and inner wedges, and they slide on inclined surfaces. To achieve the expansion and contraction of the three jaws, the wear is large, and a specific surface treatment is required on the friction surface, which leads to the high price and bulky size of this large and heavy-duty uncoiler. It can be seen that for the case of a light steel coil, this The uncoiler of this kind of tension mode is extremely uneconomical, is unfavorable for popularizing and applying. This internal tensioning method also requires frequent addition of lubricating oil for maintenance, otherwise it is very easy to wear off the working slope of the oblique expansion block and the internal wedge, resulting in shortened service life. the
实用新型内容 Utility model content
本实用新型为解决公知技术中存在的技术问题而提供一种单头主动收放卷机,该收放卷机结构简单,对料卷撑紧度调节方便。 The utility model provides a single-head active rewinding and unwinding machine for solving the technical problems existing in the known technology. The rewinding and unwinding machine has a simple structure and is convenient for adjusting the tightness of the material roll. the
本实用新型为解决公知技术中存在的技术问题所采取的技术方案是:一种单头主动收放卷机,包括底座和安装在所述底座上的箱体,所述箱体内设有单侧悬臂支承轴,所述支承轴上支承有一旋转套筒,所述旋转套筒上连接有动力机构且外围设有若干张紧瓦,在所述张紧瓦和所述旋转套筒之间设有支撑连杆;所述底座安装在平台上,所述平台设有往复运动机构;所述旋转套筒的外侧设有手动撑缩机构。 The technical scheme adopted by the utility model to solve the technical problems existing in the known technology is: a single-head active unwinding and unwinding machine, including a base and a box installed on the base, and a single A side cantilever support shaft, a rotating sleeve is supported on the supporting shaft, a power mechanism is connected to the rotating sleeve and a number of tension shoes are arranged on the periphery, and a There are supporting connecting rods; the base is installed on a platform, and the platform is provided with a reciprocating mechanism; the outer side of the rotating sleeve is provided with a manual expansion and contraction mechanism. the
所述撑缩机构包括水平推拉杆和套装在其上的支承套,所述支承套与所述推拉杆周向转动轴向固定连接, The expansion and contraction mechanism includes a horizontal push-pull rod and a support sleeve sleeved on it, and the support sleeve is fixedly connected with the push-pull rod in a circumferential rotation and axial direction,
所述支承套的外部通过张紧连杆与所述张紧瓦连接; The outside of the support sleeve is connected to the tension shoe through a tension link;
所述旋转套筒外端固接有螺母; The outer end of the rotating sleeve is fixedly connected with a nut;
所述推拉杆的外端设有位于所述支承套外侧的柄部,内端设有位于所述支承套内侧的传动丝杠段,所述推拉杆传动丝杠段通过传动螺纹连接在所述螺母中。 The outer end of the push-pull rod is provided with a handle located outside the support sleeve, and the inner end is provided with a transmission screw section located inside the support sleeve, and the transmission screw section of the push-pull rod is connected to the in the nut. the
所述张紧瓦上设有内侧定位装置,所述内侧定位装置包括设有竖直定位部和水平连接部的L形连接立板,所述竖直定位部位于所述水平连接部的内侧,所述水平连接部上设有水平长孔;所述张紧瓦沿长度方向设有内筋板;所述L形连接立板通过其上的所述水平长孔与所述张紧瓦内筋板固接。 An inner positioning device is provided on the tension tile, and the inner positioning device includes an L-shaped connecting vertical plate provided with a vertical positioning part and a horizontal connecting part, the vertical positioning part is located on the inner side of the horizontal connecting part, The horizontal connection part is provided with a horizontal long hole; the tension tile is provided with an inner rib plate along the length direction; the L-shaped connecting vertical plate passes through the horizontal slot on it and the tension tile inner rib plate fixed. the
该收放卷机包括外侧定位装置;所述外侧定位装置包括外挡板和外挡板定位装置。 The winding and unwinding machine includes an outer positioning device; the outer positioning device includes an outer baffle and an outer baffle positioning device. the
所述外挡板定位装置包括一长一短不同轴的两个水平定位套筒和与它们适配的导向杆,所述导向杆通过立板固定在所述旋转套筒的外圆周面上;所述定位套筒通过定位杆固定在所述外挡板的内圆周面上,所述定位套筒套装在所述导向杆上,所述导向杆上设有所述定位套的紧固机构。 The positioning device for the outer baffle includes two horizontal positioning sleeves, one long and one short with different axes, and a guide rod adapted to them, and the guide rod is fixed on the outer peripheral surface of the rotating sleeve through a vertical plate The positioning sleeve is fixed on the inner peripheral surface of the outer baffle through the positioning rod, the positioning sleeve is sleeved on the guide rod, and the fastening mechanism of the positioning sleeve is provided on the guide rod . the
所述外挡板包括内圈和与其固接的辐条; The outer baffle includes an inner ring and spokes affixed thereto;
所述外侧定位装置包括套装在张紧瓦外的锁紧瓦,所述锁紧瓦上固接有压紧在所述张紧瓦上的紧定螺钉和定位杆,所述定位杆穿过所述外挡板内圈滑动穿装在所述内挡板 辐条内,所述内挡板辐条上沿径向设有长孔,所述长孔内设有与所述定位杆固接的锁紧螺钉。 The outer positioning device includes a locking shoe sleeved outside the tensioning shoe, and the locking shoe is fixedly connected with a set screw and a positioning rod pressed on the tensioning shoe, and the positioning rod passes through the tensioning shoe. The inner ring of the outer baffle is slidably fitted in the spokes of the inner baffle, and the spokes of the inner baffle are radially provided with elongated holes, and the elongated holes are provided with locking locks fixedly connected with the positioning rods. screw. the
所述旋转套筒上连接有转动阻尼刹车装置。 A rotation damping braking device is connected to the rotating sleeve. the
本实用新型具有的优点和积极效果是:通过在旋转套筒的外侧设置手动撑缩机构,调节张紧瓦围成的圆弧直径大小,从而改变张紧瓦对料卷的撑紧度,以适应各种不同内径的料卷;只需手动操作,结构简单,操作方便。 The utility model has the advantages and positive effects: by setting a manual stretching mechanism on the outside of the rotating sleeve, the diameter of the arc surrounded by the tensioning tiles can be adjusted, thereby changing the stretching degree of the tensioning tiles on the material roll, so as to It is suitable for various material rolls with different inner diameters; only manual operation is required, the structure is simple and the operation is convenient. the
附图说明 Description of drawings
图1是本实用新型实施例1的结构示意图; Fig. 1 is the structural representation of the utility model embodiment 1;
图2是图1的左视图; Fig. 2 is the left view of Fig. 1;
图3是本实用新型实施例1安装外挡板后的左视图; Fig. 3 is the left view of the utility model embodiment 1 after installing the outer baffle;
图4a是本实用新型实施例1外挡板的结构示意图; Figure 4a is a schematic structural view of the outer baffle plate of Embodiment 1 of the present utility model;
图4b是图4a的侧剖结构示意图; Fig. 4b is a schematic diagram of the side sectional structure of Fig. 4a;
图5是本实用新型实施例2外挡板的结构示意图; Fig. 5 is the structural schematic diagram of the outer baffle plate of embodiment 2 of the present utility model;
图6是图5的侧剖视图。 FIG. 6 is a side sectional view of FIG. 5 . the
具体实施方式 Detailed ways
为能进一步了解本实用新型的发明内容、特点及功效,兹例举以下实施例,并配合附图详细说明如下: In order to further understand the invention content, characteristics and effects of the present utility model, the following examples are given, and detailed descriptions are as follows in conjunction with the accompanying drawings:
实施例1: Example 1:
请参阅图1~图2,一种单头主动收放卷机,包括底座1和与底座1转动连接的箱体,箱体包括底板4和固接在其上的左右两块立板32,两块立板32上设有单侧悬臂支承轴26,通过这种结构形成可以转动的单臂结构。
Please refer to Figures 1 to 2, a single-head active winding and unwinding machine, including a base 1 and a box body rotatably connected to the base 1, the box body includes a bottom plate 4 and two left and right vertical plates 32 fixed thereon, The two vertical plates 32 are provided with a single-side
支承轴26上支承有一旋转套筒27,旋转套筒27的外侧设有撑缩机构。
A
旋转套筒27的外围设有若干块张紧瓦7,在每块张紧瓦7和旋转套筒27之间均设有两根平行等长的支撑连杆9。在本实施例中,张紧瓦7设有内筋板8,旋转套筒27设有外筋板,张紧瓦内筋板8与两根支撑连杆9的一端铰接,两根支撑连杆9的另一端与旋转套筒外筋板11铰接。这两根平行等长的支撑连杆使张紧瓦只能进行平行移动,而不发生任何转动或摆动。
上述撑缩机构包括水平推拉杆17和支承套13,支承套13以周向转动轴向固定的方式套装在推拉杆17上,支承套13设有外筋板,在支承套13与每块张紧瓦内筋板8之间均设有张紧连杆10,张紧连杆10的一端与张紧瓦内筋板8铰接,另一端铰接在支承套外筋板12上。与同一块张紧瓦内筋板相连的张紧连杆10和支撑连杆9位于同一平面内且呈八字形布置。的外部通过张紧连杆与所述张紧瓦连接。
The above-mentioned stretching mechanism includes a horizontal push-
支承轴26的外端设有与旋转套筒27固接的螺母22。
The outer end of the supporting
推拉杆17的外端设有位于支承套13外侧的柄部,内端设有传动丝杠段,传动丝杠段通过传动螺纹连接在螺母22内。
The outer end of the push-
本实用新型相比于专利文献CN201525655U公开的双头开卷装置的创造性在于,双头开卷装置的支承座(相当于本实用新型的支承套)是在旋转套筒的外部,这样压紧螺母的内径较大,假设工人用手操作摇把的力臂相同,螺纹的斜率相同,那么实际上用于 推动支承座前进的力量较小,所能撑起的料卷的质量也较小。换言之,撑起较大质量料卷的作用力较大,甚至超过了人类的正常力量水平,限制了该机器的应用。 Compared with the double-head uncoiling device disclosed in the patent document CN201525655U, the invention of the utility model is that the supporting seat (equivalent to the supporting sleeve of the present utility model) of the double-head uncoiling device is outside the rotating sleeve, so that the inner diameter of the compression nut Larger, assuming that the moment arm of the worker operating the crank handle is the same, and the slope of the thread is the same, the force used to push the support seat forward is actually smaller, and the quality of the material roll that can be supported is also smaller. In other words, the force required to prop up a large-mass roll is relatively large, even exceeding the normal human strength level, which limits the application of the machine. the
而本实用新型的传动螺纹设置在螺母22内,螺孔内径较小,这样工人使用相同的扭矩旋转推拉杆的柄部,作用在推拉杆上的力较大,带动支承套前进的力也较大,所能撑起的料卷的质量较大。换言之,撑起同样质量的料卷,所需作用力较小。
And the transmission screw thread of the present utility model is arranged in the
请参见图1,为了防止钢带卷中的钢带向内侧面散开,在传动套筒28上设有内挡板总成2,传动套筒28固装在旋转套筒13的外面,内挡板总成固装在传动套筒28的外面,传动套筒28外端设有用于定位内挡板总成内侧的轴肩,内挡板总成的外侧由内挡板定位环29顶紧,内挡板定位环29通过螺钉紧固在传动套筒28上。
Please refer to Fig. 1, in order to prevent the steel strip in the steel strip roll from spreading out to the inner side, an inner baffle assembly 2 is provided on the
传动套筒28与链传动机构连接,链传动机构由电机减速机61驱动,电机减速机61安装在箱体上。该收放卷机不但可以进行主动放卷作业还可以进行收卷作业,但由于没有用于排线的往复运动机构,尚不能缠绕无心钢带卷。
The
将底座安装在往复运动的平台62上,平台62的往复运动可由电机驱动滚珠丝杠机构实现,也可通过电机驱动齿轮在齿条上滚动实现。在收卷过程中,旋转套筒在转动时,底座也被滚珠丝杠机构或齿轮齿条机构驱动,进行往复运动,实现排线。一般来讲,放卷时底座不用进行往复运动,但如果实际使用时,机器与主机之间的距离较小,具有一定宽度的带材不宜发生摆动时,也可将底座安装在往复运动机构上。 The base is installed on the reciprocating platform 62, and the reciprocating movement of the platform 62 can be realized by a motor-driven ball screw mechanism, or can be realized by rolling a motor-driven gear on a rack. During the winding process, when the rotating sleeve is rotating, the base is also driven by the ball screw mechanism or the rack and pinion mechanism to perform reciprocating motion to realize cable arrangement. Generally speaking, the base does not need to reciprocate when unwinding, but if in actual use, the distance between the machine and the main machine is small, and the strip with a certain width is not suitable for swinging, the base can also be installed on the reciprocating mechanism. . the
由于无骨架精密复绕钢带卷在吊装到收放卷机上时,不可能直接将钢带卷的侧面抵在内挡板总成的方形钢管上,因为随着张紧瓦的径向方向向外、轴向方向向机器内部的移动,钢带卷的运动轨迹与将其撑起的张紧瓦一样,会在轴向上有一个分量,如果直接将钢带卷的侧面抵在内挡板总成的方形钢管上,钢带卷与张紧瓦之间会发生相对运动,而且相对运动的摩擦力较大,张紧瓦的内端边缘有可能破坏最内一层或几层的钢带,导致整个钢带卷塌陷。所以不能用内挡板总成直接做吊装钢带卷的轴向定位装置。在吊装钢带卷时,需要将钢带卷放在张紧瓦上,此时就需要在张紧瓦上有一定位装置,以控制钢带卷在轴向的位置。 Since the skeletonless precision rewinding steel strip coil is hoisted to the unwinding and unwinding machine, it is impossible to directly press the side of the steel strip coil against the square steel pipe of the inner baffle plate assembly, because the radial direction of the tension shoe When the outer and axial direction moves to the inside of the machine, the movement track of the steel strip coil is the same as the tension shoe supporting it, and there will be a component in the axial direction. If the side of the steel strip coil is directly pressed against the inner baffle plate On the square steel pipe of the assembly, there will be relative movement between the steel strip coil and the tension shoe, and the friction force of the relative movement is relatively large. The inner end edge of the tension shoe may damage the innermost layer or layers of steel strip , resulting in the collapse of the entire steel coil. Therefore, the inner baffle plate assembly cannot be directly used as an axial positioning device for hoisting steel strip coils. When hoisting the steel strip coil, the steel strip coil needs to be placed on the tension shoe. At this time, a positioning device is needed on the tension shoe to control the axial position of the steel strip coil. the
请参见图1,在本实施例中,张紧瓦内筋板8上设有内侧定位装置37,内侧定位装置安装在张紧瓦筋板靠近箱体的一端。内侧定位装置包括两块安装在张紧瓦筋板两侧的连接立板,连接立板为L形,水平底部作为与张紧瓦筋板连接的连接部,竖直部作为定位部,连接立板的连接部设有水平长孔,水平长孔内设有连接立板的定位螺钉,定位螺钉将连接立板和张紧瓦筋板固接在一起。通过水平移动连接立板控制其与定位螺钉的水平相对位置,可以调整内侧定位装置与张紧瓦的相对位置,保证钢带卷在完全被张紧后,其内侧边缘可以与内挡板总成的方管接触,实现钢带的定位。
Please refer to FIG. 1 , in this embodiment, the inner rib plate 8 of the tension tile is provided with an
请参见图3、图4a和图4b,与内侧定位同理,收放卷机的外侧设置有外侧定位装置,外侧定位装置为可拆卸结构。外侧定位装置包括钢带外挡板和外挡板定位装置;钢带外挡板包括外圈381、内圈383和连接外圈及内圈的辐条382,以上部分均由金属管构成。外挡板定位装置包括两个导向杆392和两个定位套筒385;两个定位套筒385不同轴,均水平设置,其中一个定位套筒的长度大于另一个定位套筒,两个定位套筒385各通过定 位杆384与外挡板的内圈383连接;两个导向杆392各通过立板391固定在旋转套筒27的外圆周面上,两个导向杆392分别穿装在两个定位套筒385内,导向杆392的端部设有螺纹,螺纹上螺纹连接有一个定位螺母。这样通过两个点定位和一个线定位,即可限制住外挡板装置的轴线位置,并可以限制外挡板摆动。
Please refer to Fig. 3, Fig. 4a and Fig. 4b. Similar to the inner positioning, an outer positioning device is provided on the outer side of the winding and unwinding machine, and the outer positioning device is a detachable structure. The outer positioning device includes a steel belt outer baffle and an outer baffle positioning device; the steel belt outer baffle includes an
除了采取上述的定位螺母作为外挡板在其导向装置上的紧固机构外,也可采用其他的紧固方式,例如在定位套筒上设有一个偏心轮压紧机构,实现紧固功能。或是在定位套筒上设置顶丝来紧固定位套筒与外挡板导向杆。 In addition to adopting the above-mentioned positioning nut as the fastening mechanism of the outer baffle on its guide device, other fastening methods can also be used, for example, an eccentric wheel pressing mechanism is provided on the positioning sleeve to realize the fastening function. Or a jacking screw is set on the positioning sleeve to fasten the positioning sleeve and the outer baffle guide rod. the
本实施例,在传动套筒28的内端固装有刹车盘6,刹车盘垂直于旋转套筒的轴线,箱体上还设有多台碟刹制动器5,刹车盘位于碟刹制动器的两个制动平面之间。可选用气压较小的碟刹制动器作为收放卷机正常运行时的阻尼装置,使得所释放的钢带上保持一个适当的张力。选用气压较大的一个或多个碟刹制动器作为制动装置。
In this embodiment, a
除了本实施例中所提到的刹车盘外,还可以选用筒式刹车装置作为收放卷机的阻尼和制动装置。 In addition to the brake disc mentioned in this embodiment, a drum brake device can also be selected as the damping and braking device of the unwinding and rewinding machine. the
本实施例的工作原理为: The working principle of this embodiment is:
一)当工人需要向双头收放卷机上放上一个钢带卷时,吊装钢带卷前,应保证阻尼装置或刹车装置夹紧刹车盘(否则旋转套筒将会随推拉杆一起转动),手动旋转推拉杆,推拉杆丝杠段和支承轴内螺孔形成的螺旋传动,使轴向固定在推拉杆上的支承套外移,张紧连杆与轴线之间的角度减小,同时支撑连杆与轴线之间的角度减小,张紧瓦沿以支撑连杆和张紧连杆的两铰接点之间的距离为半径的圆弧向外移动,同时张紧瓦的外径也随之缩小。 1) When the worker needs to put a steel strip coil on the double-head rewinding and unwinding machine, before hoisting the steel strip coil, the damping device or the brake device should be ensured to clamp the brake disc (otherwise the rotating sleeve will rotate with the push-pull rod) , manually rotate the push-pull rod, the screw transmission formed by the screw section of the push-pull rod and the inner screw hole of the support shaft, so that the support sleeve axially fixed on the push-pull rod moves outward, and the angle between the tensioning connecting rod and the axis decreases, and at the same time The angle between the support link and the axis decreases, and the tension shoe moves outward along a circular arc whose radius is the distance between the two hinge points of the support link and the tension link. At the same time, the outer diameter of the tension shoe also decreases. Then shrink. the
由于内侧定位装置在张紧瓦筋板上的轴向位置可以调节,所以吊装钢带卷前,需要调整确定内侧定位装置的位置。如果直接将钢带卷放在张紧瓦上,没有一个定位的标准,工人全凭经验来确定钢带卷的位置,那么很有可能偏大或偏小,如果钢带卷距离外端过近,将会导致张紧瓦在张紧后,钢带卷的内侧仍然无法接触到内挡板的方管上,钢带卷没有侧面定位,最靠边的钢带仍有可能塌陷下来。如果内侧定位装置距离外端过远,虽然可以利用内挡板的方管对钢带卷的侧边准确定位,但会增加钢带卷与张紧瓦支架的摩擦的距离,对于没有纸筒的钢带卷而言,这将严重磨损钢带卷里最内侧的钢带表面,给药芯焊丝生产后续的拉拔工作或是使用时的送丝带来困难;对于有纸筒作为内胎的钢带卷,虽然不存在磨损钢带表面的问题,但也会加大对可以循环利用的纸筒的磨损。而且除了磨损问题以外,在钢带卷与张紧瓦发生相对移动时,摩擦力需要旋转推拉杆的作用力来克服,毫无疑问会增加工人的劳动强度,有可能导致手动旋转推拉杆困难。增加了内侧定位装置后,可以在一次调整到位后,对其进行紧固,每次上卷时就都有了一个重复性好,定位准确的位置基准,无需再次调整,即可避免上述的问题。 Since the axial position of the inner positioning device on the tensioned corrugated panel can be adjusted, it is necessary to adjust and determine the position of the inner positioning device before hoisting the steel strip coil. If the steel strip coil is directly placed on the tension tile, there is no positioning standard, and the workers determine the position of the steel strip coil based on experience, then it is likely to be too large or too small. If the steel strip coil is too close to the outer end , will cause the tension shoe to be tensioned, the inner side of the steel strip coil still cannot touch the square tube of the inner baffle plate, the steel strip coil has no side positioning, and the steel strip on the most side may still collapse. If the inner positioning device is too far away from the outer end, although the square tube of the inner baffle can be used to accurately position the side of the steel strip coil, it will increase the friction distance between the steel strip coil and the tension tile bracket. As far as the steel strip coil is concerned, this will seriously wear the innermost steel strip surface in the steel strip coil, and it will cause difficulties in the subsequent drawing work of drug-cored welding wire production or wire feeding during use; for steel strips with paper tubes as inner tubes Roll, although there is no problem of wearing the surface of the steel belt, it will also increase the wear of the recyclable paper tube. In addition to the wear problem, when the steel strip coil and the tension shoe move relative to each other, the friction force needs to be overcome by the force of rotating the push-pull rod, which will undoubtedly increase the labor intensity of the workers and may make it difficult to manually rotate the push-pull rod. With the addition of the inner positioning device, it can be tightened after it is adjusted in place once, and there is a position reference with good repeatability and accurate positioning every time it is rolled up, and the above problems can be avoided without re-adjustment . the
二)将钢带卷吊置于张紧瓦上且轴向定位后,手动反向旋转推拉杆,推拉杆丝杠段和支承轴内螺孔形成的螺旋传动,使轴向固定在推拉杆上的支承套向内移动,支承套通过张紧连杆带动张紧瓦向外张开。 2) After hoisting the steel strip coil on the tension tile and positioning it axially, manually reversely rotate the push-pull rod, the screw transmission formed by the screw section of the push-pull rod and the inner screw hole of the support shaft, so that the axial direction is fixed on the push-pull rod The support sleeve moves inward, and the support sleeve drives the tension shoe to open outward through the tension connecting rod. the
三)当张紧操作完成后,将外挡板装在张紧瓦上,利用两个定位套筒和两根导向杆实现对外挡板的定位,其中两个定位套筒共同完成了点定位,较长的定位套筒还完成了 防止摆动的定位,然后用螺母锁紧,即可起到对钢带卷的外侧边的保护作用。 3) After the tensioning operation is completed, install the outer baffle on the tension tile, and use two positioning sleeves and two guide rods to realize the positioning of the outer baffle, and the two positioning sleeves jointly complete the point positioning, The longer positioning sleeve has also completed the positioning to prevent swinging, and then locks it with a nut to protect the outer edge of the steel strip coil. the
完成钢带卷的外侧定位后,即可开始主动收放带。 After the outside positioning of the steel strip coil is completed, the active winding and unwinding of the strip can begin. the
实施例2: Example 2:
与实施例1的不同之处在于外挡板的定位装置。请参见图5~图6,在本实施例中,外挡板的定位装置包括套装在张紧瓦外的锁紧瓦53,锁紧瓦53上固接有压紧在张紧瓦上的紧定螺钉和定位杆54,定位杆穿过外挡板内圈55滑动穿装在辐条56内,辐条上沿径向设有长孔561,长孔内设有与定位杆固接的锁紧螺钉。锁紧瓦通过其上的紧定螺钉压紧张紧瓦来实现锁紧,定位杆通过其上的锁紧螺钉压紧辐条来实现定位。
The difference from Embodiment 1 lies in the positioning device of the outer baffle. Please refer to Figures 5 to 6, in this embodiment, the positioning device for the outer baffle includes a locking
上述外挡板定位装置,可以避免实施例1外挡板定位装置加工难度大的问题。因为,在实施例1中,外挡板和旋转套筒除了定位套筒和导向杆的套装关系外,完全是两个不相干的部件,而且外套有定位套筒的外挡板导向杆还是通过立板焊接在旋转套筒上的,经过焊接这种热加工,整个结构就更有可能因为热胀冷缩而产生新的误差,要么降低定位套筒和外挡板导向杆的配合精度,增大配合间隙以保证安装需要,如此一来,提高了外挡板定位的不稳定性;要么提高加工精度,增加加工成本。这两者方案都有一定的弊端。 The above outer baffle positioning device can avoid the problem of difficulty in processing the outer baffle positioning device in Embodiment 1. Because, in Embodiment 1, the outer baffle and the rotating sleeve are completely two irrelevant parts except for the fitting relationship between the positioning sleeve and the guide rod, and the outer baffle guide rod with the positioning sleeve still passes through The vertical plate is welded on the rotating sleeve. After the thermal processing of welding, the whole structure is more likely to produce new errors due to thermal expansion and contraction, or reduce the matching accuracy of the positioning sleeve and the outer baffle guide rod, and increase A large fit clearance is required to ensure the installation. In this way, the instability of the positioning of the outer baffle is improved; or the processing accuracy is improved, and the processing cost is increased. Both options have certain disadvantages. the
实施例1中的外挡板定位装置,由于在立板的端部设置了外挡板导向杆,导向杆一旦受力,对于立板来说,是一个仅仅在尾部固定了的悬臂梁结构,而且外挡板导向杆本身也是一个仅仅在尾部固定了的悬臂梁结构,这种结构对于承载来说非常不利。为了减少立板悬臂梁结构的负面影响,可以减少立板的高度,但如果降低高度,就需要增加外挡板定位装置中定位杆的长度,而定位杆本身也是一个悬臂梁结构,如果增加定位杆的长度,又势必降低其刚度和承载能力。而且外挡板是将料卷放到收放卷机上后,手动安装到收放卷机上的,为了减少工人的劳动负荷,又需要尽可能的将外挡板做的较轻,所以其材料也选用密度较小、强度较差或壁厚较薄的材料,所以其刚度又不易做得过大。这两者就构成了矛盾。 In the outer baffle positioning device in embodiment 1, since the outer baffle guide rod is set at the end of the vertical plate, once the guide rod is stressed, for the vertical plate, it is a cantilever beam structure that is only fixed at the tail. Moreover, the outer baffle guide rod itself is also a cantilever beam structure that is only fixed at the tail, which is very unfavorable for load bearing. In order to reduce the negative impact of the cantilever beam structure of the vertical plate, the height of the vertical plate can be reduced, but if the height is reduced, the length of the positioning rod in the positioning device of the outer baffle needs to be increased, and the positioning rod itself is also a cantilever beam structure. If the positioning The length of the rod will inevitably reduce its stiffness and bearing capacity. Moreover, the outer baffle is manually installed on the rewinder after putting the material roll on the unwinder. In order to reduce the labor load of the workers, it is necessary to make the outer baffle as light as possible, so its material is also Choose materials with low density, poor strength or thin wall thickness, so its rigidity is not easy to be too large. These two constitute a contradiction. the
本实施例,将外挡板的定位装置改为直接套装在张紧瓦上的锁紧瓦,锁紧瓦的形状和尺寸与张紧瓦匹配,无论张紧瓦所形成的圆形外径大小如何变化,张紧瓦的形状本身是固定的,所以锁紧瓦可以与张紧瓦实现稳定的配合。而张紧时张紧瓦外径的变化是可以通过调整定位杆在辐条中的位置来弥补的。本实施例通过紧定螺钉压紧张紧瓦来实现锁紧瓦的定位,结构简单,操作方便。 In this embodiment, the positioning device of the outer baffle is changed to a locking shoe directly fitted on the tensioning shoe. The shape and size of the locking shoe match the tensioning shoe, regardless of the outer diameter of the circle formed by the tensioning shoe How to change, the shape of the tensioning tile itself is fixed, so the locking tile can achieve stable cooperation with the tensioning tile. And the change of the outer diameter of the tension shoe during tensioning can be compensated by adjusting the position of the positioning rod in the spoke. In this embodiment, the positioning of the locking shoe is realized by pressing the tightening shoe with the set screw, and the structure is simple and the operation is convenient. the
本实施例中,钢带外挡板采用圆板加辐条加内圈的结构,辐条的作用相当于筋板。钢带外挡板也可以采用实施例1中的外圈+辐条+内圈的结构。 In this embodiment, the outer baffle plate of the steel belt adopts the structure of a circular plate plus spokes and an inner ring, and the function of the spokes is equivalent to a rib plate. The steel belt outer baffle may also adopt the structure of the outer ring+spoke+inner ring in Embodiment 1. the
尽管上面结合附图对本实用新型的优选实施例进行了描述,但是本实用新型并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,并不是限制性的,本领域的普通技术人员在本实用新型的启示下,在不脱离本实用新型宗旨和权利要求所保护的范围情况下,还可以做出很多形式,例如,将以上实施例中具有相同功能的部件或部件组合相互替换,构成以上各实施例中没有直接描述的技术方案,这些均属于本实用新型的保护范围之内。 Although the preferred embodiment of the utility model has been described above in conjunction with the accompanying drawings, the utility model is not limited to the above-mentioned specific implementation, and the above-mentioned specific implementation is only illustrative and not restrictive. Under the enlightenment of the utility model, those of ordinary skill can also make many forms without departing from the purpose of the utility model and the scope of protection of the claims, for example, combining components or components with the same function in the above embodiments Replace each other to form technical solutions that are not directly described in the above embodiments, and these all belong to the protection scope of the present utility model. the
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| CN106140873A (en) * | 2016-08-15 | 2016-11-23 | 山东亚盛重工股份有限公司 | A kind of uncoiler |
| CN109250589A (en) * | 2018-10-30 | 2019-01-22 | 安徽华星智能停车设备有限公司 | Three-dimensional parking device electric car charge cable draw off gear |
| CN113483083A (en) * | 2021-07-22 | 2021-10-08 | 中国船舶重工集团公司第七0三研究所 | Sun gear floating structure for high-speed planetary transmission |
-
2011
- 2011-07-18 CN CN 201120252368 patent/CN202181148U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103587986A (en) * | 2013-10-22 | 2014-02-19 | 安徽锐铠机械有限公司 | Stored band adjusting device of armoring machine |
| CN103587986B (en) * | 2013-10-22 | 2016-03-02 | 安徽锐铠机械有限公司 | A kind of storage band control apparatus of armouring machine |
| CN106140873A (en) * | 2016-08-15 | 2016-11-23 | 山东亚盛重工股份有限公司 | A kind of uncoiler |
| CN106140873B (en) * | 2016-08-15 | 2018-03-09 | 山东亚盛重工股份有限公司 | A kind of uncoiler |
| CN109250589A (en) * | 2018-10-30 | 2019-01-22 | 安徽华星智能停车设备有限公司 | Three-dimensional parking device electric car charge cable draw off gear |
| CN113483083A (en) * | 2021-07-22 | 2021-10-08 | 中国船舶重工集团公司第七0三研究所 | Sun gear floating structure for high-speed planetary transmission |
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