CN202155168U - Universal material mixer - Google Patents

Universal material mixer Download PDF

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Publication number
CN202155168U
CN202155168U CN2011201776261U CN201120177626U CN202155168U CN 202155168 U CN202155168 U CN 202155168U CN 2011201776261 U CN2011201776261 U CN 2011201776261U CN 201120177626 U CN201120177626 U CN 201120177626U CN 202155168 U CN202155168 U CN 202155168U
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bevel gear
rotation
shaft
axis
revolution
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靳树林
喻选明
胡卫东
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WUHAN TONGSHENG FINE CHEMICAL TECHNOLOGY DEVELOPMENT Co Ltd
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WUHAN TONGSHENG FINE CHEMICAL TECHNOLOGY DEVELOPMENT Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/92Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with helices or screws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/95Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with stirrers having planetary motion, i.e. rotating about their own axis and about a sun axis

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

一种通用物料混合釜,包括锥形釜体,所述釜体顶部设有减速器座体,减速器座体的侧面分别固定有公转电动机和自转电动机,所述公转电动机的转轴与蜗杆联接,蜗杆与公转轴顶端的涡轮啮合,公转轴穿过釜体顶部,其端部固定有公转旋转座。本实用新型具有结构简单,使用效果稳定,效率高,成本低等优点。由于该混合釜具有公转和自转两个搅拌系。混合釜在很短的时间内就会让物料的搅拌的非常均匀,并且对热敏性物料不会产生过热,对颗粒物料不会压馈和磨碎,对比重悬殊和粒度不同的物料混合不会产生分屑离析现象;同时锥形筒体适应对混合物料无残留。

Figure 201120177626

A general-purpose material mixing kettle, comprising a conical kettle body, a reducer base is provided on the top of the kettle body, a revolution motor and an autorotation motor are respectively fixed on the sides of the reducer base, and the rotating shaft of the revolution motor is connected with a worm, The worm meshes with the worm gear at the top of the revolving shaft, the revolving shaft passes through the top of the kettle body, and a revolving rotating seat is fixed at its end. The utility model has the advantages of simple structure, stable use effect, high efficiency and low cost. Because the mixing tank has two stirring systems of revolution and rotation. The mixing kettle can make the material stir very evenly in a short period of time, and will not overheat the heat-sensitive material, and will not press and grind the granular material, and will not mix materials with different specific gravity and particle size. Chip separation phenomenon; at the same time, the conical cylinder is adapted to leave no residue on the mixed material.

Figure 201120177626

Description

通用物料混合釜General material mixing kettle

技术领域 technical field

本实用新型涉及一种化学物料混合釜,尤其是涉及一种用于通用物料混合釜。  The utility model relates to a chemical material mixing kettle, in particular to a general material mixing kettle. the

背景技术 Background technique

在化工产品的生产中,对于多种化学物料的混合,一般会用到混合釜。为了获得混合均匀的产品,现有的混合釜对物料一般混合多采用延长混合时间、提高搅拌器速度来实现均匀混合。然而不是所有的物料都可以由上述方法得以实现。物料经过长时间的混合后,存在温度上升的问题,而温度的增加带来可能会给热敏性物料配合环境的恶化,造成热敏性物料作用效果降低。另外,长时间的混合也会带来能耗增加,生产效率的降低等种种恶果,因而效果不甚理想。为此,业内迫切需要能在低速、高效的条件下完成物料混合工作的混合釜。  In the production of chemical products, mixing tanks are generally used for the mixing of various chemical materials. In order to obtain a uniformly mixed product, the existing mixing tank generally adopts prolonging the mixing time and increasing the speed of the agitator to achieve uniform mixing for the general mixing of materials. However not all materials can be realized by the above method. After the materials are mixed for a long time, there is a problem of temperature rise, and the increase in temperature may deteriorate the matching environment of heat-sensitive materials, resulting in a decrease in the effect of heat-sensitive materials. In addition, long-term mixing will also bring about various adverse effects such as increased energy consumption and reduced production efficiency, so the effect is not ideal. For this reason, the industry urgently needs a mixing kettle that can complete material mixing work under low-speed and high-efficiency conditions. the

发明内容 Contents of the invention

本实用新型主要解决现有混合釜对物料混合不均匀,长时间混合会带来能耗增加、生产效率的降低等技术问题。  The utility model mainly solves the technical problems such as the uneven mixing of materials in the existing mixing kettle, the increase of energy consumption and the reduction of production efficiency caused by long-time mixing. the

为了解决上述问题,本实用新型所采用的技术方案是:一种通用物料混合釜,包括锥形釜体,所述釜体顶部设有减速器座体,减速器座体的侧面分别固定有公转电动机和自转电动机,所述公转电动机的转轴与蜗杆联接,蜗杆与公转轴顶端的涡轮啮合,公转轴穿过釜体顶部,其端部固定有公转旋转座;所述公转轴内贯通有自转轴通孔,自转轴通孔内套有自转轴,自转轴穿过公转轴上、下两端面,其上端固定有自转轴顶伞齿轮,下端固定有自转轴尾伞齿轮;所述自转电动机的转轴与主动伞齿轮联接,主动伞齿轮与自转轴顶伞齿轮啮合;公转旋转座两端分别设有左、右螺旋搅拌轴,两螺旋搅拌轴顶端分别设有左、右搅拌轴伞齿轮,公转旋转座内设有传动杆,传动杆中部设有中间传动伞齿轮,传动杆两端各设有一末端传动伞齿轮,其中中间传动伞齿轮与自转轴尾伞齿轮啮合,末端传动伞齿轮分别与左、右搅拌轴伞齿轮啮合。  In order to solve the above problems, the technical solution adopted by the utility model is: a general-purpose material mixing kettle, including a conical kettle body, the top of the kettle body is provided with a reducer seat, and the sides of the reducer seat are respectively fixed with revolution The electric motor and the self-rotation motor, the shaft of the revolution motor is connected with the worm, the worm meshes with the worm gear at the top of the revolution shaft, the revolution shaft passes through the top of the kettle body, and the end of which is fixed with a revolution rotating seat; the revolution shaft runs through a rotation shaft The through hole, the rotation shaft through hole is covered with a rotation shaft, the rotation shaft passes through the upper and lower two ends of the revolution shaft, the top bevel gear of the rotation shaft is fixed at the upper end, and the tail bevel gear of the rotation shaft is fixed at the lower end; the rotation shaft of the rotation motor It is connected with the active bevel gear, and the active bevel gear meshes with the top bevel gear of the rotation shaft; the two ends of the revolving rotating seat are respectively provided with left and right spiral stirring shafts, and the tops of the two spiral stirring shafts are respectively provided with left and right bevel gears of the stirring shaft. There is a transmission rod inside the seat, the middle part of the transmission rod is provided with an intermediate transmission bevel gear, and each end of the transmission rod is provided with a terminal transmission bevel gear, wherein the middle transmission bevel gear meshes with the tail bevel gear of the rotation shaft, and the end transmission bevel gear is respectively connected to the left, The right agitator shaft bevel gear meshes. the

作为优选,所述左搅拌轴比右搅拌轴短。  Preferably, the left stirring shaft is shorter than the right stirring shaft. the

本实用新型具有结构简单,使用效果稳定,效率高,成本低等优点。由于该混合釜具有公转和自转两个搅拌系。混合釜在很短的时间内就会让物料的搅拌的非常均匀,并且对热敏性物料不会产生过热,对颗粒物料不会压馈和磨碎,对比重悬殊和粒度不同的物料混合不会产生分屑离析现象;同时锥形筒体适应对混合物料无残留。因此耗能少,产品质量高,广泛用于化工、农药、染料等粉体与粉体或液体的混合。  The utility model has the advantages of simple structure, stable use effect, high efficiency and low cost. Because the mixing tank has two stirring systems of revolution and rotation. The mixing kettle can make the material stir very evenly in a short period of time, and will not overheat the heat-sensitive material, and will not press and grind the granular material, and will not mix materials with different specific gravity and particle size. Chip separation phenomenon; at the same time, the conical cylinder is suitable for no residue on the mixed material. Therefore, it consumes less energy and has high product quality. It is widely used in the mixing of chemical, pesticide, dye and other powders and powders or liquids. the

附图说明 Description of drawings

下面结合附图和具体实施方式,对本实用新型的技术方案做进一步具体的说明。  The technical solution of the present utility model will be further specifically described below in conjunction with the accompanying drawings and specific embodiments. the

图1是本实用新型的结构示意图。  Fig. 1 is a structural representation of the utility model. the

具体实施方式 Detailed ways

图1是本实用新型的结构示意图。由图1可知,该通用物料混合釜,主要由锥形釜体9,减速器座体5等构成。减速器座体5设置在釜体9顶部,减速器座体5的侧面分别固定有公转电动机1和自转电动机6,公转电动机1的转轴与蜗杆3联接,蜗杆3与公转轴41顶端的涡轮4啮合,公转轴41穿过釜体7顶部,其端部固定有公转旋转座7。  Fig. 1 is a structural representation of the utility model. It can be seen from Fig. 1 that the general-purpose material mixing kettle is mainly composed of a conical kettle body 9, a reducer seat body 5 and the like. The reducer base body 5 is arranged on the top of the kettle body 9, and the sides of the reducer base body 5 are respectively fixed with a revolution motor 1 and an autorotation motor 6. Mesh, the revolving shaft 41 passes through the top of the kettle body 7, and the revolving rotating seat 7 is fixed on its end. the

公转轴41内贯通有自转轴通孔42,自转轴通孔42内套有自转轴2,自转轴2穿过公转轴41的上下两端面,其上端固定有自转轴顶伞齿轮21,下端固定有自转轴尾伞齿轮22。自转电动机6的转轴与主动伞齿轮61联接,主动伞齿轮61与自转轴顶伞齿轮21啮合;公转旋转座7两端分别设有左72、右螺旋搅拌轴71,左搅拌轴72比右搅拌轴71短。  A rotation shaft through hole 42 runs through the revolution shaft 41, and the rotation shaft 2 is sleeved inside the rotation shaft through hole 42. The rotation shaft 2 passes through the upper and lower ends of the revolution shaft 41. The upper end is fixed with the rotation shaft top bevel gear 21, and the lower end is fixed There are rotation shaft tail bevel gears 22. The rotating shaft of the rotation motor 6 is connected with the active bevel gear 61, and the active bevel gear 61 meshes with the top bevel gear 21 of the rotation shaft; the two ends of the revolving rotating seat 7 are respectively provided with a left 72 and a right spiral stirring shaft 71, and the left stirring shaft 72 is more stirring than the right. The shaft 71 is short. the

两螺旋搅拌轴72、71顶端分别设有左、右搅拌轴伞齿轮83、84,公转旋转座7内设有传动杆8,传动杆8中部设有中间传动伞齿轮85,传动杆8两端各设有一末端传动伞齿轮82、81,其中中间传动伞齿轮85与自转轴尾伞齿轮22啮合,末端传动伞齿轮82、81分别与左、右搅拌轴伞齿轮83、84啮合。  The tops of the two spiral stirring shafts 72, 71 are respectively provided with left and right stirring shaft bevel gears 83, 84, and the revolution rotating seat 7 is provided with a transmission rod 8, and the middle part of the transmission rod 8 is provided with an intermediate transmission bevel gear 85, and the two ends of the transmission rod 8 are Each is provided with a terminal drive bevel gear 82, 81, wherein the middle drive bevel gear 85 meshes with the rotation shaft tail bevel gear 22, and the end drive bevel gears 82, 81 mesh with the left and right stirring shaft bevel gears 83, 84 respectively. the

工作原理:两螺旋搅拌轴72、71自转将物料向上提升进入自转搅拌系,提升到上部的两股物料再向中心凹穴汇合,形成一股向下的物料流,补充了底部的空缺;而公转旋转座7公转运动,使螺旋外的物料,不同程度进入公转搅拌系,从而达到物料全方位的不断更新扩散,形成对流循环的三重混合效果。  Working principle: The two spiral stirring shafts 72 and 71 rotate to lift the material upwards into the rotation mixing system, and the two strands of material lifted to the upper part converge toward the central cavity to form a downward material flow, filling the vacancy at the bottom; and The revolving rotating seat 7 revolvingly moves, so that the materials outside the spiral enter the revolving stirring system to varying degrees, so as to achieve the continuous renewal and diffusion of materials in all directions, forming a triple mixing effect of convection circulation. the

Claims (2)

1. general mixing of materials still; Comprise the taper kettle, it is characterized in that said kettle top is provided with the decelerator pedestal, the side of decelerator pedestal is fixed with revolution motor and rotation motor respectively; Said revolution shaft of motor connects with worm screw; The turbine engagement on worm screw and hollow shaft top, hollow shaft passes the kettle top, and its end is fixed with the revolution rotating seat; Be through with axis of rotation through hole in the said hollow shaft, be with the axis of rotation in the axis of rotation through hole, the axis of rotation passes the hollow shaft both ends of the surface, and its top is fixed with axis of rotation top bevel gear, and tail end is fixed with axis of rotation tail chute gear; Said rotation shaft of motor connects with driving bevel gear, driving bevel gear and the engagement of axis of rotation top bevel gear; Revolution rotating seat two ends are respectively equipped with left and right helical stir axle; Two helical stir axle tops are respectively equipped with left and right shaft bevel gear; Be provided with drive link in the revolution rotating seat, transmission bevel gear in the middle of the drive link middle part is provided with, the drive link two ends respectively are provided with a terminal transmission bevel gear; Transmission bevel gear and axis of rotation tail chute gears engaged wherein, terminal transmission bevel gear mesh with left and right shaft bevel gear respectively.
2. general mixing of materials still according to claim 1 is characterized in that said left shaft is shorter than right shaft.
CN2011201776261U 2011-05-30 2011-05-30 Universal material mixer Expired - Fee Related CN202155168U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102756872A (en) * 2012-07-04 2012-10-31 河南理工大学 Automatic block clearing machine of coal bunker
CN104258802A (en) * 2014-10-10 2015-01-07 河南省科学院化学研究所有限公司 Screw type conical reaction kettle
CN105730903A (en) * 2013-09-25 2016-07-06 牧原食品股份有限公司 Shed-blocking-preventing large cultivation fodder tank
CN108970485A (en) * 2018-07-31 2018-12-11 张梦华 A kind of rotatable lateral plate type blender
CN110743445A (en) * 2019-11-11 2020-02-04 衡阳凯美科化工有限公司 Bipyramid spiral powder mixes machine for paint produce
CN113785687A (en) * 2021-09-15 2021-12-14 于涵 A blade surface spraying device for water-soluble fertilizer

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102756872A (en) * 2012-07-04 2012-10-31 河南理工大学 Automatic block clearing machine of coal bunker
CN102756872B (en) * 2012-07-04 2014-06-25 河南理工大学 Automatic block clearing machine of coal bunker
CN105730903A (en) * 2013-09-25 2016-07-06 牧原食品股份有限公司 Shed-blocking-preventing large cultivation fodder tank
CN104258802A (en) * 2014-10-10 2015-01-07 河南省科学院化学研究所有限公司 Screw type conical reaction kettle
CN108970485A (en) * 2018-07-31 2018-12-11 张梦华 A kind of rotatable lateral plate type blender
CN110743445A (en) * 2019-11-11 2020-02-04 衡阳凯美科化工有限公司 Bipyramid spiral powder mixes machine for paint produce
CN113785687A (en) * 2021-09-15 2021-12-14 于涵 A blade surface spraying device for water-soluble fertilizer

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Granted publication date: 20120307

Termination date: 20170530