CN202148240U - Inlet mud box with baffle structure - Google Patents
Inlet mud box with baffle structure Download PDFInfo
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- CN202148240U CN202148240U CN201120155918U CN201120155918U CN202148240U CN 202148240 U CN202148240 U CN 202148240U CN 201120155918 U CN201120155918 U CN 201120155918U CN 201120155918 U CN201120155918 U CN 201120155918U CN 202148240 U CN202148240 U CN 202148240U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种用于泥浆净化设备中的部件,尤其涉及一种污泥脱水设备中的部件。The utility model relates to a component used in mud purification equipment, in particular to a component in sludge dewatering equipment.
背景技术 Background technique
目前,市场上现有带式浓缩脱水一体机的进泥装置均为简单箱体结构,如图1所示,包括箱体1进泥口2和带有倾斜溜板3的出料口4,在箱体底部设有排空口5。通常是污泥和药液经混合装置混合均匀后通过法兰连接由进泥口1进入箱体2中,而后通过进泥箱倾斜溜板3流入浓缩机。现有技术的进泥装置由于进入箱体2的污泥流量大,而进泥管管道的管径相对较小,从而使絮凝后的污泥进入箱体后流速很大,污泥在进泥箱中停留的时间很短,甚至未经停留就直接冲到浓缩机前端的滤带上,致使絮团发散且滤带不能充分利用,其相当于缩短了污泥重力脱水长度,导致直接影响污泥脱水效果,使泥饼含水率较高,不能满足日益提高的环保要求。At present, the mud inlet devices of the existing belt-type thickening and dewatering integrated machines in the market are all simple box structures, as shown in Figure 1, including a
随着人们环保意识的不断加强和国内外环保政策及法规的不断完善,对污水处理的要求越来越高,尤其是对泥饼含水率的要求。这就给在污泥脱水领域中占有最大市场份额的带式压滤机提出了新的更高的要求。与此同时,能源短缺、土地资源有限,须利用有限的空间使功能最大化。而泥饼含水率作为衡量脱水机好坏的重要指标,目前,国内外市场上各个厂家也都在通过结构改进来降低泥饼含水率。With the continuous strengthening of people's awareness of environmental protection and the continuous improvement of domestic and foreign environmental protection policies and regulations, the requirements for sewage treatment are getting higher and higher, especially for the moisture content of mud cake. This puts forward new and higher requirements for the belt filter press, which occupies the largest market share in the field of sludge dewatering. At the same time, due to energy shortage and limited land resources, it is necessary to use the limited space to maximize the functions. The moisture content of the mud cake is an important indicator to measure the quality of the dehydrator. At present, various manufacturers in the domestic and foreign markets are also reducing the moisture content of the mud cake through structural improvement.
实用新型内容 Utility model content
针对上述现有技术,本实用新型提供一种具有折流结构的进泥箱,可以有效降低泥饼含水率。Aiming at the above prior art, the utility model provides a mud inlet box with a baffle structure, which can effectively reduce the moisture content of the mud cake.
为了解决上述技术问题,本实用新型具折流结构的进泥箱予以实现的一个技术方案是:包括箱体,所述箱体设有进泥口和出料口,所述箱体内设置有折流结构,所述出料口带有倾斜溜板,所述折流结构包括多个折流挡板,所述多个折流挡板设置在所述箱体的呈相对位置的内壁上,设置在两相对内壁上的折流挡板呈交错分布。In order to solve the above-mentioned technical problems, a technical solution realized by the mud inlet box with baffle structure of the utility model is: it includes a box body, the box body is provided with a mud inlet port and a material outlet port, and a folding port is arranged in the box body. flow structure, the outlet has an inclined slide plate, and the baffle structure includes a plurality of baffles, the plurality of baffles are arranged on the inner wall of the box body at the opposite position, and the The baffles on the two opposite inner walls are distributed in a staggered manner.
本实用新型具有折流结构的进泥箱的另一个技术方案是:包括箱体,所述箱体设有进泥口和出料口,所述箱体内设置有折流结构。其中,所述折流结构还可以是:包括一设置在所述箱体壁上的折流挡板,所述折流挡板的位置靠近进泥口、且与进泥口基本垂直,所述折流挡板的一端与所述箱体上位于进泥口附近的顶壁连接,其另一端与箱体的底壁之间具有间隙,所述间隙为40~80mm;所述折流挡板与所述出料口之间设有滤水结构。Another technical proposal of the mud inlet box with baffle structure of the utility model is: it includes a box body, the box body is provided with a mud inlet port and a material outlet port, and a baffle structure is arranged in the box body. Wherein, the baffle structure may also include: a baffle plate arranged on the wall of the box body, the position of the baffle plate is close to the mud inlet and is substantially perpendicular to the mud inlet, the One end of the baffle plate is connected to the top wall near the mud inlet on the box body, and there is a gap between the other end and the bottom wall of the box body, and the gap is 40-80mm; the baffle plate A water filtering structure is provided between the outlet and the discharge port.
其中,所述滤水结构包括滤带、滤液盘和排水口;所述滤带与所述箱体上位于所述出料口附近的底壁想平行,所述滤液盘位于所述滤带的下方,所述排水口设在所述滤液盘的底部并通向箱体的外部。Wherein, the water filtration structure includes a filter belt, a filtrate pan and a drain; the filter belt is parallel to the bottom wall near the outlet on the box body, and the filtrate pan is located at the bottom of the filter belt. Below, the drain port is located at the bottom of the filtrate pan and leads to the outside of the box.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
由于本实用新型的进泥箱中增设了折流挡板,与现有技术中的进泥箱相比,在对污泥进行脱水过程中,加长了污泥在箱体内停留的时间,提高了絮凝效果,利于进一步脱出游离水,不但降低了泥饼的含水率,同时也降低了固体回收率(固体回收率也是衡量脱水机好坏的一项重要指标)。Due to the addition of baffles in the mud inlet box of the utility model, compared with the mud inlet box in the prior art, in the process of dehydrating the sludge, the time for the sludge to stay in the box is lengthened and the The flocculation effect is conducive to the further release of free water, which not only reduces the moisture content of the mud cake, but also reduces the solid recovery rate (solid recovery rate is also an important indicator to measure the quality of the dehydrator).
另外,增设折流挡板后,减小了从出料口流入浓缩机滤网上的污泥的冲击力,使污泥顺着倾斜溜板流到滤网上,可以有效的利用了滤网的长度。在此基础还可以通过加设滤带,进一步降低浓缩机出来的污泥的含水率,从而降低最终运出厂界的泥饼的含水率。In addition, after the baffle is added, the impact force of the sludge flowing into the filter screen of the thickener from the discharge port is reduced, so that the sludge flows to the filter screen along the inclined slide plate, which can effectively use the length of the filter screen . On this basis, the water content of the sludge from the thickener can be further reduced by adding a filter belt, thereby reducing the water content of the mud cake that is finally shipped to the factory.
本实用新型进泥箱可广泛地应用于任何型号、任何带宽的脱水机的进泥位置,其应用前景十分广阔,可以满足日益提高的泥饼含固率的要求。The mud inlet box of the utility model can be widely applied to the mud inlet position of any type of dewatering machine with any bandwidth, and its application prospect is very broad, which can meet the requirement of increasing solid content rate of mud cake.
附图说明 Description of drawings
图1是现有技术中进泥箱的结构示意简图;Fig. 1 is the schematic diagram of the structure of inlet mud box in the prior art;
图2是本实用新型进泥箱的一种实施方式的结构示意简图;Fig. 2 is a schematic structural diagram of an embodiment of the utility model inlet mud box;
图3是本实用新型进泥箱的另一种实施方式的结构示意简图。Fig. 3 is a schematic structural diagram of another embodiment of the mud inlet box of the present invention.
图中:In the picture:
1——箱体 2——进泥口 3——倾斜溜板1——
4——出料口 5——排空口 6——折流挡板4——
7——滤带 8——滤液盘 9——排水口7——
具体实施方式 Detailed ways
下面结合具体实施方式对本实用新型作进一步详细地描述。The utility model will be further described in detail below in conjunction with specific embodiments.
如图2所示,本实用新型具折流结构的进泥箱的一个具体的实施方式是,该进泥箱包括箱体1,所述箱体1设有进泥口2和带有倾斜溜板3的出料口4,所述箱体1内设置有折流结构,进泥箱的进泥口2在箱体的下部,所述折流结构包括多个折流挡板6,所述多个折流挡板6设置在所述箱体1的呈相对位置的内壁上,设置在两相对内壁上的折流挡板6呈交错分布。本实施例通过在箱体1内增设折流挡板,改善箱体1内流态的分布。混合物流进入箱体1后,水流冲击折流挡板6,其湍流动能下降,即水流速度降低,增加其在箱体1内停留时间,使物料更好的絮凝,同时,污泥的冲击力也一并减小,使污泥能沿着进泥箱出料口4处设置的倾斜溜板3滑入浓缩机滤带上,使滤网的有效利用率提高。As shown in Figure 2, a specific embodiment of the mud inlet box with baffle structure of the present invention is that the mud inlet box includes a
如图3所示,本实用新型具折流结构的进泥箱的一个具体的实施方式是,该进泥箱包括箱体1,所述箱体1设有进泥口2和出料口4,进泥箱的进泥口2在箱体1的上部,所述折流结构包括一设置在所述箱体1壁上的折流挡板6,所述折流挡板6的位置靠近进泥口2、且与进泥口2基本垂直,所述折流挡板6的一端与所述箱体1上位于进泥口2附近的顶壁连接,其另一端与箱体的底壁之间具有间隙,所述间隙为40~80mm。在该折流结构中:所述折流挡板6与所述出料口4之间设有滤水结构,所述滤水结构包括滤带7、滤液盘8和排水口9;所述滤带7与所述箱体1上位于所述出料口4附近的底壁想平行,所述滤液盘8位于所述滤带7的下方,所述排水口9设在所述滤液盘8的底部并通向箱体1的外部。本实施例适用于含水率较高的污泥,不但设有主流挡板6而且还将箱体出料口处原有的倾斜溜板3改为可更换的滤带7,如图3所示,并在滤带7下接滤液盘8,大量的游离水通过滤带7得以释放,使污泥变得稠厚,含水量减少,达到浓缩的目的,滤液在未进入主机前通过滤液盘8底端的排出口9排出箱体。As shown in Figure 3, a specific embodiment of the mud inlet box with baffle structure of the present invention is that the mud inlet box includes a
现有设备箱体内无任何阻挡装置,且溜板处为实心结构,这样流速较快的污水进入箱体后直接冲到浓缩机滤网上,絮团发散,且滤网长度方向利用率低,导致最终泥饼含水率较高。本实用新型进泥箱两实施例中的结构均可在不增加现有箱体外形尺寸的基础上,实现降低污泥的含水率。通过折流挡板增加阻力,使絮凝效果大大提高,并且有效降低了污泥冲击力,降低了水流速度,有效利用了滤网长度。通过滤水结构提前撤水,从而使箱体中重力脱水段加长,减轻后续处理量,降低了泥饼含水率,与此同时,也降低了固体的回收率。利用本实用新型进泥箱对DNTY2500、DNTY3000、DNY2000等一系列带式浓缩脱水一体机进行改造,通过在无锡太湖污水厂、山西省晋中市第二污水处理厂和江苏宿迁污水处理厂试用,大大提高了设备的整体脱水效果。There is no blocking device in the box of the existing equipment, and the sliding plate is a solid structure, so that the fast-flowing sewage enters the box and directly rushes to the filter screen of the concentrator, the flocs diverge, and the utilization rate of the filter screen in the length direction is low, resulting in The final mud cake has a higher moisture content. The structures in the two embodiments of the mud inlet box of the utility model can reduce the water content of the sludge without increasing the external dimensions of the existing box body. The resistance is increased by the baffle plate, which greatly improves the flocculation effect, effectively reduces the impact force of sludge, reduces the water flow speed, and effectively utilizes the length of the filter screen. The water is withdrawn in advance through the filter structure, so that the gravity dehydration section in the box is lengthened, the amount of subsequent treatment is reduced, the moisture content of the mud cake is reduced, and at the same time, the recovery rate of solids is also reduced. Utilize the mud inlet box of the utility model to transform a series of belt-type concentration and dehydration integrated machines such as DNTY2500, DNTY3000, and DNY2000. After trial use in Wuxi Taihu Sewage Plant, the No. 2 Sewage Treatment Plant in Jinzhong City, Shanxi Province and Suqian Sewage Treatment Plant in Jiangsu Province, Greatly improved the overall dehydration effect of the equipment.
尽管上面结合图对本实用新型进行了描述,但是本实用新型并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本实用新型的启示下,在不脱离本实用新型宗旨的情况下,还可以作出很多变形,这些均属于本实用新型的保护之内。Although the utility model has been described above in conjunction with the drawings, the utility model is not limited to the above-mentioned specific embodiments, and the above-mentioned specific embodiments are only illustrative, rather than restrictive. Under the enlightenment of the utility model, many deformations can be made without departing from the purpose of the utility model, and these all belong to the protection of the utility model.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120155918U CN202148240U (en) | 2011-05-16 | 2011-05-16 | Inlet mud box with baffle structure |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120155918U CN202148240U (en) | 2011-05-16 | 2011-05-16 | Inlet mud box with baffle structure |
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| CN202148240U true CN202148240U (en) | 2012-02-22 |
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| CN201120155918U Expired - Fee Related CN202148240U (en) | 2011-05-16 | 2011-05-16 | Inlet mud box with baffle structure |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110104745A (en) * | 2019-05-17 | 2019-08-09 | 叶文勇 | A kind of rapid precipitation wadding mud bucket |
| CN111675283A (en) * | 2020-06-23 | 2020-09-18 | 新乡市绿丰环保工程有限公司 | Sewage pretreatment ultra-micro filtering device |
| CN111718103A (en) * | 2020-07-22 | 2020-09-29 | 深圳市沛承隆辉环保有限公司 | A sludge thickening system |
-
2011
- 2011-05-16 CN CN201120155918U patent/CN202148240U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110104745A (en) * | 2019-05-17 | 2019-08-09 | 叶文勇 | A kind of rapid precipitation wadding mud bucket |
| CN111675283A (en) * | 2020-06-23 | 2020-09-18 | 新乡市绿丰环保工程有限公司 | Sewage pretreatment ultra-micro filtering device |
| CN111718103A (en) * | 2020-07-22 | 2020-09-29 | 深圳市沛承隆辉环保有限公司 | A sludge thickening system |
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| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120222 Termination date: 20140516 |