CN202126344U - A valve-controlled sealed lead-acid battery air tightness detection device - Google Patents

A valve-controlled sealed lead-acid battery air tightness detection device Download PDF

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Publication number
CN202126344U
CN202126344U CN2011201570983U CN201120157098U CN202126344U CN 202126344 U CN202126344 U CN 202126344U CN 2011201570983 U CN2011201570983 U CN 2011201570983U CN 201120157098 U CN201120157098 U CN 201120157098U CN 202126344 U CN202126344 U CN 202126344U
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battery
valve
detection device
acid battery
way connection
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侯国友
杨建波
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Dongguan Leoch Battery Technology Co Ltd
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Dongguan Leoch Battery Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Abstract

The utility model discloses a sealed lead acid battery gas tightness detection device of valve accuse, its structure simple manufacture, the input cost is low, convenient operation, including the manometer, the manometer has three way connection through hose connection, and three way connection's other end interface has the gasbag through hose connection, and three way connection even has the one end interface of gasbag and is relative with the one end interface position that is connected with the manometer, and three way connection still is connected with the seal mouth, seal mouth and lead acid battery's valve port phase-match, the utility model discloses simple manufacture, the input cost is low, and the operation is fairly simple, is fit for carrying out the sampling inspection battery gas tightness to the battery, can prevent that the bad battery of sealing from flowing into next process.

Description

一种阀控密封铅酸蓄电池气密性检测装置A valve-controlled sealed lead-acid battery air tightness detection device

技术领域 technical field

本实用新型涉及蓄电池气密性的检测,特别涉及一种阀控密封铅酸蓄电池气密性检测装置。 The utility model relates to the detection of the airtightness of storage batteries, in particular to a detection device for the airtightness of valve-controlled sealed lead-acid storage batteries.

背景技术 Background technique

气密性能是检测阀控密封铅酸蓄电池的重要指标,如果气密性能不好,就会使蓄电池漏液而无法使用,蓄电池的气密性能检测是蓄电池生产过程中必不可少的重要环节,目前蓄电池气密性检测装置,主要由气嘴、密封圈构成,但是对于阀控密封铅酸蓄电池而言,由于此类蓄电池加液口较小,气嘴不能插入,无法检测其气密性能,直接影响铅酸蓄电池的产品质量。 Airtight performance is an important indicator for testing valve-regulated sealed lead-acid batteries. If the airtight performance is not good, the battery will leak and cannot be used. The airtight performance test of the battery is an indispensable and important link in the production process of the battery. At present, the battery air tightness testing device is mainly composed of a gas nozzle and a sealing ring, but for valve-regulated sealed lead-acid batteries, because the liquid filling port of this type of battery is small, the gas nozzle cannot be inserted, and its airtight performance cannot be tested. Directly affect the product quality of lead-acid batteries.

在阀控铅酸蓄电池的生产过程中,长期以来对于使用环氧树脂进行密封的电池,都会存在因为胶水的流动性不好或者员工在操作时滴入胶水量不足,导致电池壳盖密封不良而带来隐患,如电池壳盖密封不良(称之为漏气),电池在使用过程中电解液从壳盖密封不良处流出,电解液的腐蚀性会让使用此电池的设备受到损害。如电池单体与单体之间密封不良(称之为串气),则电池在存放过程中,自放电会加大,影响电池的性能。虽然在这个行业有各种气密检测设备,但设备的投入成本比较高且生产过程更换电池型号时,调试设备复杂,影响生产效率。 In the production process of valve-regulated lead-acid batteries, for a long time, for batteries sealed with epoxy resin, there will be problems due to poor fluidity of the glue or insufficient glue dripping by employees during operation, resulting in poor sealing of the battery case cover. Bringing hidden dangers, such as poor sealing of the battery case cover (called air leakage), the electrolyte will flow out from the poorly sealed part of the case cover during the use of the battery, and the corrosion of the electrolyte will damage the equipment using the battery. If the seal between the battery cells is not good (called cross-gas), the self-discharge of the battery will increase during storage, which will affect the performance of the battery. Although there are various air-tight testing equipment in this industry, the investment cost of the equipment is relatively high, and when the battery model is replaced during the production process, the debugging of the equipment is complicated, which affects the production efficiency.

发明内容 Contents of the invention

本实用新型的目的是克服现有技术的缺点,提供一种阀控密封铅酸蓄电池气密性检测装置,本装置制作简单,投入成本低,操作也比较简单。 The purpose of the utility model is to overcome the shortcomings of the prior art and provide a valve-controlled sealed lead-acid storage battery air tightness detection device, the device is simple to manufacture, low investment cost, and relatively simple to operate.

为达上述目的,本实用新型提供的一种阀控密封铅酸蓄电池气密性检测装置,采用以下的技术方案:包括有压力表,其特征在于:所述压力表通过软管连接有三通接头,所述三通接头的另一端接口通过软管连接有气囊,所述三通接头连有气囊的一端接口与连接有压力表的一端接口位置相对,所述三通接头还连接有密封嘴。 In order to achieve the above purpose, the utility model provides a valve-controlled sealed lead-acid storage battery air tightness detection device, which adopts the following technical scheme: it includes a pressure gauge, and it is characterized in that: the pressure gauge is connected with a three-way joint through a hose , the other end of the three-way joint is connected to the air bag through a hose, the one end of the three-way joint connected to the air bag is opposite to the one end connected to the pressure gauge, and the three-way joint is also connected to a sealing nozzle.

进一步地,所述密封嘴与铅酸蓄电池的阀口相匹配。 Further, the sealing mouth matches the valve port of the lead-acid battery.

进一步地,所述密封嘴可由橡胶或塑料材料制成。 Further, the sealing mouth can be made of rubber or plastic material.

本实用新型的有益效果是:本装置制作简单,投入成本低,操作也比较简单,即使是新员工也可以很快就熟练操作,此装置适合对电池进行抽样检查电池气密性。可以防止密封不良的电池流入到下个工序,使用此装置可以方便对电池气密性进行检测,此装置制作简单,材料容易取得;本新型气密检测装置适用于小型阀控密封铅酸蓄电池的气密性检测,防止密封性能不良电池流入到下个工序和影响电池的品质,通过压力表进行检测,其漏气现象很容易通过压力表检测出,比较直观明了,充气过程安全,不会对蓄电池造成损坏。 The beneficial effects of the utility model are: the device is simple to manufacture, low in investment cost, and relatively simple to operate, even new employees can quickly and skillfully operate it, and the device is suitable for sampling and checking the airtightness of the battery. It can prevent poorly sealed batteries from flowing into the next process. Using this device can easily detect the airtightness of the battery. The device is simple to manufacture and the materials are easy to obtain. This new airtight detection device is suitable for small valve-regulated sealed lead-acid batteries. Air-tightness testing to prevent batteries with poor sealing performance from flowing into the next process and affecting the quality of the battery. It is tested by a pressure gauge. The air leakage phenomenon is easy to detect through the pressure gauge. It is relatively intuitive and clear. The inflation process is safe and will not damage the battery. The battery is damaged.

附图说明 Description of drawings

图1所示为本实用新型实施例结构示意图。 Fig. 1 shows the structural representation of the utility model embodiment.

图中零部件标号名称如下: The designations of parts and components in the figure are as follows:

压力表1、三通接头2、气囊3、密封嘴4、软管5。 Pressure gauge 1, tee joint 2, air bag 3, sealing nozzle 4, hose 5.

具体实施方式 Detailed ways

为能进一步了解本实用新型的特征、技术手段以及所达到的具体目的、功能,解析本实用新型的优点与精神,藉由以下结合附图与具体实施方式对本实用新型的详述得到进一步的了解。 In order to be able to further understand the features, technical means and achieved specific objectives and functions of the utility model, and to analyze the advantages and spirit of the utility model, a further understanding of the utility model can be obtained through the following detailed description of the utility model in conjunction with the accompanying drawings and specific embodiments .

结合说明书附图所示,本实用新型所提供的一种阀控密封铅酸蓄电池气密性检测装置,包括有压力表1,所述压力表1通过软管5连接有三通接头2,所述三通接头2的另一端接口通过软管5连接有气囊3,所述三通接头2连有气囊3的一端接口与连接有压力表1的一端接口位置相对,所述三通接头2还连接有密封嘴4。 As shown in the accompanying drawings of the description, a valve-controlled sealed lead-acid battery airtightness detection device provided by the utility model includes a pressure gauge 1, and the pressure gauge 1 is connected with a three-way joint 2 through a hose 5. The other end interface of the three-way joint 2 is connected with the air bag 3 through the hose 5, and the one end interface of the three-way joint 2 connected with the air bag 3 is opposite to the one end interface connected with the pressure gauge 1, and the three-way joint 2 is also connected There is sealing mouth 4.

所述密封嘴4可由橡胶或塑料材料制成,所述密封嘴4与铅酸蓄电池的阀口相匹配,以便密封嘴4插入蓄电池的阀口中。 The sealing mouth 4 can be made of rubber or plastic material, and the sealing mouth 4 is matched with the valve port of the lead-acid battery, so that the sealing mouth 4 can be inserted into the valve port of the battery.

根据上述装置可采用如下检测方法:①准备好所述气密检测装置与待检测的蓄电池;②把所述密封嘴4插入蓄电池的阀口并与阀口吻合密封;③密封嘴4插入阀口后轻轻挤压所述气囊3,直至所述气压表显示的气压为36Kpa,再停止挤压;④观察所述气压表上的气压3~5秒,若是气压不下降则该电池是合格的,直接进入步骤⑥;如若是气压下降将进入步骤⑤继续测试;⑤将其余的几个单格堵住,继续进行测试,判断是串气还是漏气;⑥取下密封嘴4进行下一个单体测试。 According to the above device, the following detection methods can be adopted: ① prepare the airtight detection device and the battery to be tested; ② insert the sealing mouth 4 into the valve port of the battery and seal it with the valve port; ③ insert the sealing mouth 4 into the valve port Finally, gently squeeze the airbag 3 until the air pressure displayed on the air gauge is 36Kpa, and then stop squeezing; ④ observe the air pressure on the air gauge for 3 to 5 seconds, if the air pressure does not drop, the battery is qualified , go directly to step ⑥; if the air pressure drops, go to step 5 to continue the test; ⑤ block the remaining cells and continue the test to determine whether it is air leakage or air leakage; ⑥ remove the sealing nozzle 4 and proceed to the next step body test.

综上所述,本装置有气囊3、压力表1、三通接头2和密封嘴4通过软管5连接而构成,此装置制作简单,投入成本低,操作也比较简单,适用于小型阀控密封铅酸蓄电池的气密性检测,防止密封性能不良电池流入到下个工序和影响电池的品质,通过压力表进行检测,其漏气现象很容易通过压力表检测出。 To sum up, this device is composed of an air bag 3, a pressure gauge 1, a tee joint 2 and a sealing nozzle 4 connected by a hose 5. This device is simple to manufacture, low in investment cost, and relatively simple to operate, and is suitable for small valve control The air tightness test of the sealed lead-acid battery prevents the battery with poor sealing performance from flowing into the next process and affecting the quality of the battery. It is tested by a pressure gauge, and its air leakage is easily detected by the pressure gauge.

以上所述实施例仅表达了本实用新型的部分实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型的保护范围应以所附权利要求为准。 The above-mentioned embodiments only express some implementations of the present utility model, and the description thereof is relatively specific and detailed, but should not be construed as limiting the scope of the present utility model. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present utility model should be based on the appended claims.

Claims (3)

1. valve-control sealed lead acid battery air-tightness detection device; Include tensimeter (1); It is characterized in that: said tensimeter (1) is connected with three-way connection (2) through flexible pipe (5); The other end interface of said three-way connection (2) is connected with air bag (3) through flexible pipe (5), and the end interface that said three-way connection (2) is connected with air bag (3) is relative with an end interface position that is connected with tensimeter (1), and said three-way connection (2) also is connected with sealed mouth (4).
2. a kind of valve-control sealed lead acid battery air-tightness detection device according to claim 1 is characterized in that: said sealed mouth (4) is complementary with the valve port of lead-acid accumulator.
3. a kind of valve-control sealed lead acid battery air-tightness detection device according to claim 1 is characterized in that: said sealed mouth (4) can be processed by rubber or plastic material.
CN2011201570983U 2011-05-17 2011-05-17 A valve-controlled sealed lead-acid battery air tightness detection device Expired - Fee Related CN202126344U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106226002A (en) * 2016-09-08 2016-12-14 双登集团股份有限公司 A kind of lead-acid accumulator seals leakage detection apparatus
CN110586540A (en) * 2019-08-22 2019-12-20 上海长海医院 Endoscope processing method
CN112903282A (en) * 2021-01-25 2021-06-04 超威电源集团有限公司 Lead-acid storage battery on-off valve detection system and method for detecting on-off valve pressure by using same

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106226002A (en) * 2016-09-08 2016-12-14 双登集团股份有限公司 A kind of lead-acid accumulator seals leakage detection apparatus
CN110586540A (en) * 2019-08-22 2019-12-20 上海长海医院 Endoscope processing method
CN110586540B (en) * 2019-08-22 2021-08-20 上海长海医院 Endoscope processing method
CN112903282A (en) * 2021-01-25 2021-06-04 超威电源集团有限公司 Lead-acid storage battery on-off valve detection system and method for detecting on-off valve pressure by using same

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Granted publication date: 20120125

Termination date: 20120517