Summary of the invention
To the deficiency of existing filtering equipment, the utility model provides a kind of horizontal press filtration sheet frame group that is used for.The utility model can dewater to the thickened sludge of water content about dewatered sludge about 80% and moisture 90%-98% that sewage treatment plant is got rid of, and moisture percentage in sewage sludge is reduced to below 60%, realizes that mud decrement is more than 50%.The utility model can also be realized filtering means dehydration of the filtering means dehydration of the filtering means dehydration of petrochemical industry mud, mine industry mud and pigment industry mud etc.
The technical scheme that the utility model a kind of is used for horizontal press filtration sheet frame group is following:
A kind ofly be used for horizontal press filtration sheet frame group, comprise press filtration unit and bottom pressing filter box; The press filtration unit comprises press filtration plate and press filtration frame; Said press filtration plate comprises top cover, sidewall and bottom surface; High pressure pore, feed pipe and drain pipe are arranged on the sidewall of press filtration plate, charging aperture, the through hole of perforation arranged in the bottom surface of press filtration plate, described feed pipe links to each other with charging aperture; In the bottom surface of press filtration plate, and filter membrane is arranged with the contacted one side of material, on the filter membrane and with the corresponding position of charging aperture on through hole is arranged; The shape of press filtration plate bottom shape and press filtration frame adapts, and press filtration plate bottom surface is movably arranged in the press filtration frame; The press filtration plate is connected through limiting component with the press filtration frame; Said bottom pressing filter box comprises top cover, sidewall and bottom surface, and high pressure pore and drain pipe are arranged on the sidewall of bottom pressing filter box, on the top cover of bottom pressing filter box, through hole is arranged; The top cover upper surface of pressing filter box has filter membrane in the bottom.The advantage of above technical characterictic is: 1, the utility model is through mode in press filtration frame the press filtration water-containing materials of press filtration plate with the piston motion; Than the existing diaphragm of rubber deformation press filtration water-containing materials that passes through; Its advantage is that the press filtration uniformity of press filtration plate is high, and the deformation wearing and tearing are little; 2, the utility model is through the sidewall injecting material of press filtration plate, and through press filtration frame sidewall injecting material, its advantage is than existing: improve the bearing strength of press filtration frame, guarantee carrying out smoothly of high pressure press filtration; 3, the gases at high pressure of the utility model are blown into the press filtration chamber through the bottom surface and the through hole on the end face in press filtration chamber, are easy to the material discharging after the press filtration; 4, the effect that is provided with drain pipe of the side of the side of press filtration plate and press filtration unit, bottom is: when the press filtration material; The liquid that squeezes out can get into respectively in press filtration plate and the press filtration unit, bottom through through hole; Liquid flows out press filtration plate advantage through drain pipe automatically and is: the liquid that can not that press filtration goes out is back in the material that drains when discharging, and the press filtration effect is maintained.Described press filtration frame sidewall, press filtration plate bottom surface and adjacent top cover constitute the press filtration chamber.
Described charging aperture is arranged on the geometric center position of press filtration plate bottom surface.
The quantity of described press filtration unit is one or more: when the quantity of press filtration unit is 1; Link to each other through attaching parts between press filtration unit and the bottom pressing filter box; Under the stretching action of oil hydraulic cylinder, attaching parts make between press filtration unit and the bottom pressing filter box has the fixing horizontal distance; When the quantity of press filtration unit is a plurality of,, on the top cover of press filtration plate through hole is arranged in the press filtration unit, on the upper surface of its top cover, filter membrane is arranged since second press filtration unit; Between the press filtration unit, link to each other through attaching parts between bottom pressing filter box and the adjacent press filtration unit, when discharging, under the stretching action of oil hydraulic cylinder, attaching parts make between the press filtration unit, the fixing horizontal distance is arranged between bottom pressing filter box and the adjacent press filtration unit; The advantage of above technical characterictic is: 1, the advantage of a plurality of press filtration unit is; The squeezing material can be carried out in batches; Independently feeding manner is independent of each other press filtration unit adjacent one another are with the squeezing space, and dehydration rate can not change because of the change of squeezing position, and dehydrating effect is even.2, the advantage of attaching parts is: when press filtration finishes when needing discharging, and the platen retraction, press filtration unit, top separates the fixing horizontal distance with the bottom pressing filter box through attaching parts automatically, for the unloading of material provides necessary path spacing.
Described limiting component is a kind of in connection chain or the interlocking boss, and described interlocking boss: outward flange has boss in the lower end of press filtration plate, and inward flange has boss in press filtration frame upper end, more than two boss form the interlocking boss; The advantage of design is here, adopts connection chain can increase the bonding strength of press filtration plate and press filtration frame, guarantees that press filtration plate bottom surface is arranged in the press filtration frame; Adopt the interlocking boss when squeezing, the interlocking boss has increased press filtration plate and press filtration frame at sealing intensity longitudinally, when discharging, also plays increase press filtration plate and the bonding strength of press filtration frame and the effect of stability.
Preferably, said press filtration unit is 6.
Press filtration plate top cover inner surface has reinforcement.The advantage that is designed with reinforcement here is, the press filtration plate top board bearing strength of pressure-bearing is increased, and improves the press filtration effect.
In the sidewall of press filtration frame, be horizontally disposed with a plurality of pressure-bearing spring grooves, an end of pressure-bearing spring is installed in the pressing spring groove, and the top cover of the other end and press filtration plate is relative, is provided with thrust block in the upper end of pressure-bearing spring groove.The purpose that the pressure-bearing spring is set in the sidewall of press filtration frame is: during discharging, the press filtration plate can be under the effect of pressure-bearing spring automatically and the press filtration frame flick; The advantage that thrust block is set is, when the press filtration material, is unlikely to make the directly corresponding press filtration frame of contact of top cover, and each pipeline on the protection press filtration plate sidewall is avoided crushing.
The top cover of the upper end of concave shape jig and press filtration plate passes through pivotal connection.The concave shape jig is pivoted in the telescopic drive lower edge of oil cylinder.Described oil cylinder is slidingly arranged on the cross bar of press filtration sheet frame group both sides, and its purpose is, before injecting material in press filtration sheet frame group; Under the pushing of platen, when the distance between the upper and lower end of distance between the adjacent top cover and jig adapted, oil cylinder promoted the concave shape jig; Make the concave shape jig block adjacent top cover; Thereby realize the fixedly size in press filtration chamber, avoid that the pressure inequality appears in the press filtration unit when material feeding, the situation that charging is irregular.
Bilateral symmetry at the press filtration plate is provided with seal member; Seal member comprises support, oil cylinder and sealing block, and described support is fixed on the lower limb or the top cover edge of press filtration frame, and oil cylinder is rack-mount; Sealing block is slidingly mounted on the support; Oil cylinder links to each other with the non-working surface of sealing block, and when adjacent press filtration frame lower limb and top cover were closed, what oil cylinder promoted sealing block clamped the adjacent top cover edge and the lower limb of press filtration frame.The advantage of this design is: in real work; Because the entering of gases at high pressure and material is arranged in the press filtration chamber, when the press filtration chamber only received the thrust of oil hydraulic cylinder, vibrations and leakage can appear in equipment; Have a strong impact on press filtration effect to material; And the damage entire equipment, taking place for fear of the above accident, the utility model adopts seal member that the press filtration chamber is sealed; External force effect promotion sealing block through oil cylinder is clamped the edge of adjacent top cover and the lower limb of press filtration frame, forms the press filtration chamber of sealing.
Described attaching parts are a kind of in brace, nut bolt or the connection chain of belt length opening.
The inner surface of described press filtration frame has the inclination edge, and the inclination edge is spent less than 90 with the angle of level.The purpose that is designed with the inclination edge here is: can make material after, receive the restriction of inclination along the gradient by press filtration, and beloid, make material be difficult to remove with press filtration plate bottom surface, under the extruding on inclination edge, fall naturally.
Upper and lower, four orientation attributes of top and bottom of naming in the utility model all are according to the front end of bracing frame and terminal the definition, go up with respect to down more near supporting framing front end; More terminal with respect to last down near bracing frame; The top with respect to the end more near supporting framing front end; The end, is more terminal near bracing frame with respect to the top.Described top cover comprises the top cover of press filtration plate and the top cover of bottom pressing filter box.
Described press filtration frame sidewall, press filtration plate bottom surface and adjacent top cover constitute the press filtration chamber.
The course of work of above-mentioned horizontal press filtration sheet frame group:
The top of above-described horizontal press filtration sheet frame group is fixedly connected with platen with oil hydraulic cylinder on being installed in bracing frame; The bottom surface of described bottom pressing filter box links to each other with the end of bracing frame, and the utility model squeezes material according to the step of material feeding, squeezing and discharging:
1) before the material feeding of press filtration sheet frame group, need fix the size in press filtration chamber: platen pushes the press filtration unit downwards, and when each press filtration frame and adjacent top cover were closed, it is motionless that oil hydraulic cylinder keeps, and accomplishes fixing to press filtration chamber size; The utility model has also adopted the concave shape jig that adjacent top cover is sealed; Under the pushing of platen; Between the adjacent top cover distance less than between the concave shape two ends apart from the time, oil cylinder promotes the concave shape jig and blocks adjacent top cover, realizes fixing to press filtration chamber size; The utility model has also adopted seal member, and when adjacent press filtration frame and top cover were closed mutually, oil cylinder promoted sealing block and clamps adjacent press filtration frame lower limb and top cover edge, has realized the sealing to the press filtration chamber;
2) material feeding: feed pump is through the feed pipe charging, and charging finishes, and feed pump quits work, and wherein feed pump is equipped with check valve, stop charging after, material can not flow backwards;
3) press filtration: oil hydraulic cylinder continues to move downward, and in the press filtration plate, feeds gases at high pressure through the high pressure pore simultaneously; Promote the oil cylinder withdrawal of concave shape jig, the concave shape jig is removed fixing the press filtration chamber along pivoted; Pressing filtering liquid gets in press filtration plate or the bottom pressing filter box through through hole, is blown out press filtration sheet frame group by gases at high pressure along drain pipe immediately;
4) blow material: close drain pipe, in press filtration unit separately, pump into gases at high pressure, other high pressure admission hole stops pump gas, exchanging pump gas then, and oil hydraulic cylinder moves upward, and the material after the press filtration is blown to the lower end of press filtration frame; Oil cylinder drives sealing block and retreats, and removes the sealing state in press filtration chamber;
5) discharging: oil hydraulic cylinder continues to move upward, and drives between press filtration unit and the bottom pressing filter box to be separated from each other, and material is pushed in the discharging push pedal, accomplishes a press filtration.
The advantage of the utility model is:
1, the facility compact of the utility model can be arranged in pairs or groups arbitrarily according to the needs of output the press filtration unit is installed;
2, the utility model is energy-efficient, and is easy to maintenance quick, and the press filtration unit is independent unit design, can dismantle maintenance separately, does not influence the operate as normal of other unit;
3, the utility model utilizes the pressure differential that is higher than 4~8 times of standard machinery dehydration equipments that hydraulic pressure forms on the medium two sides of specially made structure as motive force; Make the conditioning sludge water content be forced through filter medium; Form filtrating, and solid particle is trapped within and forms filter cake on the medium, thereby reach the purpose of deep dehydration; Moisture content is reduced to below 60%, realizes that minimizing is more than 50%;
4, adaptability is strong, both has been applicable to moisture about 80% dewatered sludge, is applicable to the thickened sludge about moisture 90%-98% again;
5, applied range is applicable to municipal sludge, industrial sludges such as papermaking, printing and dyeing, pharmacy.
Description of drawings
Fig. 1 is the structural representation of the utility model embodiment 1, and equipment is in the discharging state;
Fig. 2 is the structural representation of bottom pressing filter box and adjacent press filtration unit among Fig. 1;
Fig. 3 be the adjacent press filtration unit of Fig. 1 when material feeding, use the structural representation of jig parts, equipment is in the material feeding state;
Fig. 4 be the adjacent press filtration unit of Fig. 1 when material feeding, do not use the structural representation of jig parts;
Fig. 5 is the vertical view of Fig. 3;
Structural representation when Fig. 6 is the employing seal member of adjacent 2 the press filtration unit among the utility model embodiment 2;
Fig. 7 is the structural representation of attaching parts in the utility model;
In Fig. 1-7,1, oil hydraulic cylinder; 2, bracing frame; 3, platen; 4, press filtration unit; 5, attaching parts (brace); 6, the material after the press filtration; 7, press filtration plate top cover; 8, filter membrane; 9, thrust block; 10, pressure-bearing spring; 11, supporting framing front end; 12, bottom pressing filter box; 13, guide post; 14, drain pipe; 15, through hole; 16, feed pipe; 17, high pressure admission hole; 18, charging aperture; 19, press filtration frame lower limb; 20, bracing frame is terminal; 21, press filtration plate; 22, press filtration frame; 23, oil cylinder (the push-and-pull sealing block is used); 24, oil cylinder (connecting the concave shape jig uses); 25, concave shape jig; 26, pivot; 27, support; 28, treat the press filtration material; 29, sealing block; 30, interlocking boss; 31, pressure-bearing spring groove; 32, inclination edge; 33, cross bar.
The specific embodiment
Below in conjunction with embodiment and Figure of description the utility model is done detailed explanation, but be not limited thereto.
Embodiment 1,
A kind ofly be used for horizontal press filtration sheet frame group, comprise press filtration unit 4 and bottom pressing filter box 12; Press filtration unit 4 comprises press filtration plate and press filtration frame 22; Said press filtration plate comprises top cover, sidewall and bottom surface; High pressure pore 17, feed pipe 16 and drain pipe 14 are arranged on the sidewall of press filtration plate, charging aperture 18, the through hole 15 of perforation arranged in the bottom surface of press filtration plate, described feed pipe 16 links to each other with charging aperture 18; In the bottom surface of press filtration plate, and filter membrane 8 is arranged with the contacted one side of material, on the filter membrane 8 and with charging aperture 18 corresponding positions on through hole 15 is arranged; The shape of press filtration plate bottom shape and press filtration frame 22 adapts, and press filtration plate bottom surface is movably arranged in the press filtration frame 22; Press filtration plate and press filtration frame 22 are connected through limiting component; Said bottom pressing filter box 12 comprises top cover, sidewall and bottom surface, and high pressure pore 17 and drain pipe 14 are arranged on the sidewall of bottom pressing filter box, and through hole 15 is arranged on the top cover of bottom pressing filter box 12; The top cover upper surface of pressing filter box has filter membrane 8 in the bottom.The bottom surface of described bottom pressing filter box 12 links to each other with the end of bracing frame 2.
Described charging aperture 18 is arranged on the geometric center position of press filtration plate bottom surface.
The quantity of described press filtration unit 4 is 3: self-supporting frame front end 11 terminads 20 are arranged: since second press filtration unit, on the top cover 7 of press filtration plate through hole 15 is arranged in the press filtration unit, filter membrane 8 is arranged on the upper surface of its top cover; Link to each other through attaching parts 5 between the press filtration unit, between bottom pressing filter box and the adjacent press filtration unit; When discharging; Under the stretching action of oil hydraulic cylinder 1, attaching parts 5 make between the press filtration unit, the fixing horizontal distance is arranged between bottom pressing filter box and the adjacent press filtration unit;
Described attaching parts 5 are the brace of belt length opening; Outward flange has boss in the lower end of press filtration plate, and inward flange has boss in press filtration frame upper end, more than two boss form interlocking boss 30;
In the sidewall of press filtration frame 22, be horizontally disposed with a plurality of pressure-bearing spring grooves 31, an end of pressure-bearing spring 10 is installed in the pressing spring groove 31, and the top cover 7 of the other end and press filtration plate is relative, is provided with thrust block 9 in the upper end of pressure-bearing spring groove 31.
The upper end of concave shape jig 25 is connected through pivot 26 with the top cover of press filtration plate.Pivot 26 rotates concave shape jig 25 in the telescopic drive lower edge of oil cylinder 24.Described oil cylinder 24 is slidingly arranged on the cross bar 33 of press filtration sheet frame group both sides, and its purpose is, before injecting material in press filtration sheet frame group; Under the pushing of platen 3, when the distance between the upper and lower end of distance between the adjacent top cover and jig adapted, oil cylinder 24 promoted concave shape jig 25; Make concave shape jig 25 block adjacent top cover; Thereby realize the fixedly size in press filtration chamber, avoid that the pressure inequality appears in the press filtration unit when material feeding, the situation that charging is irregular.
Bilateral symmetry at the press filtration plate is provided with seal member; Seal member comprises support 27, oil cylinder 23 and sealing block 29, and described support 27 is fixed on the lower limb 19 of press filtration frame, and oil cylinder 23 is installed on the support 27; Sealing block 29 is slidingly mounted on the support 27; Oil cylinder 23 links to each other with the non-working surface of sealing block 29, and when adjacent press filtration frame lower limb 19 and top cover were closed, oil cylinder 23 promoted the lower limb of clamping adjacent top cover edge 17 and press filtration frame of sealing block 29.
The inner surface of described press filtration frame 22 has along 32, and the angle of tilt edge 32 and level is less than 90 degree.
Press filtration plate top cover 7 inner surfaces have reinforcement.
The course of work of above-mentioned horizontal press filtration sheet frame group:
The top of above-described horizontal press filtration sheet frame group is fixedly connected with platen 3 with oil hydraulic cylinder 1 on being installed in bracing frame 2; The bottom surface of described bottom pressing filter box 12 links to each other with the end of bracing frame 2, and the utility model squeezes material according to the step of material feeding, squeezing and discharging:
1) before the material feeding of press filtration sheet frame group, need fix the size in press filtration chamber: platen 3 pushing press filtration downwards unit, when each press filtration frame and adjacent top cover were closed, oil hydraulic cylinder 1 kept motionless, accomplishes fixing press filtration chamber size; The utility model has also adopted 25 pairs of adjacent top covers of concave shape jig to seal; Under the pushing of platen 3; Between the adjacent top cover distance less than between the concave shape two ends apart from the time, oil cylinder 24 promotes concave shape jigs 25 and blocks adjacent top cover, realizes fixing to press filtration chamber size; The utility model has also adopted seal member, and when adjacent press filtration frame and top cover were closed mutually, oil cylinder 23 promoted sealing block 29 and clamps adjacent press filtration frame lower limb 19 and top cover edge, has realized the sealing to the press filtration chamber;
2) material feeding: feed pump is through the feed pipe charging, and charging finishes, and feed pump quits work, and wherein feed pump is equipped with check valve, stop charging after, material can not flow backwards;
3) press filtration: oil hydraulic cylinder 1 continues to move downward, and in the press filtration plate, feeds gases at high pressure through high pressure pore 17 simultaneously; Promote oil cylinder 23 withdrawals of concave shape jig, concave shape jig 25 rotates along pivot 26, removes fixing the press filtration chamber; Pressing filtering liquid gets in press filtration plate or the bottom pressing filter box 12 through through hole, is blown out press filtration sheet frame group by gases at high pressure along drain pipe 14 immediately;
4) blow material: close drain pipe 14, in press filtration unit separately, pump into gases at high pressure, other high pressure admission hole stops pump gas, exchanging pump gas then, and oil hydraulic cylinder 1 moves upward, and the material after the press filtration is blown to the lower end of press filtration frame; Oil cylinder drives sealing block and retreats, and removes the sealing state in press filtration chamber;
5) discharging: oil hydraulic cylinder 1 continues to move upward, and drives between press filtration unit 4 and the bottom pressing filter box 12 to be separated from each other, and material is pushed in discharging push pedal 11, accomplishes a press filtration.
Result of implementation is summed up:
1) material water ratio behind the filter-press dehydration reaches 40-60%.