CN202105985U - Metal mold for casting aluminum alloy shoe of drilling machine clutch - Google Patents
Metal mold for casting aluminum alloy shoe of drilling machine clutch Download PDFInfo
- Publication number
- CN202105985U CN202105985U CN2011201235330U CN201120123533U CN202105985U CN 202105985 U CN202105985 U CN 202105985U CN 2011201235330 U CN2011201235330 U CN 2011201235330U CN 201120123533 U CN201120123533 U CN 201120123533U CN 202105985 U CN202105985 U CN 202105985U
- Authority
- CN
- China
- Prior art keywords
- casting
- core
- aluminum alloy
- foundry goods
- loosing core
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000005266 casting Methods 0.000 title claims abstract description 45
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 24
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 14
- 239000002184 metal Substances 0.000 title claims abstract description 14
- 238000005553 drilling Methods 0.000 title abstract 3
- 238000002347 injection Methods 0.000 claims description 18
- 239000007924 injection Substances 0.000 claims description 18
- 239000004576 sand Substances 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000007788 liquid Substances 0.000 abstract description 3
- 238000007528 sand casting Methods 0.000 abstract description 2
- 238000010923 batch production Methods 0.000 abstract 1
- 238000001816 cooling Methods 0.000 abstract 1
- 238000009413 insulation Methods 0.000 abstract 1
- 230000003746 surface roughness Effects 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 206010011376 Crepitations Diseases 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000003129 oil well Substances 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 208000002925 Dental Caries Diseases 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000001808 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
Abstract
A metal mold for casting an aluminum alloy shoe of a drilling machine clutch comprises a mold resetting rod, a casting piece push rod, a casting piece push plate, a positioning sleeve, an upper mold cavity, a lower mold cavity and a pull core, wherein the push rod and the resetting rod are connected with the casting piece push plate by a push rod hole and a resetting rod hole, and is fixed with a movable sliding block of a casting machine; the lower mold cavity is fixed on a work surface of a heat insulation furnace of the casting machine by a connecting bolt; and a pouring channel is formed by a liquid lifting pipe and a mold casting piece pouring port. In the utility model, the metal mold is adopted for casting the aluminum alloy shoe, has quick casting cooling speed, and more compacting texture of the casting piece, the mechanical property is higher than that of the sand casting by 15%-20%, the casting piece has stable quality, the surface roughness is superior to that of the sand type casting, the work environment is good, the production rate is high, and the batch production is facilitated. With the metal mold for casting the aluminum alloy shoe of the drilling machine clutch, the strength and the hardness of the aluminum alloy shoe are effectively reinforced, and the crack and the breakage under the normal use condition can not generated, so that the operation safety is improved; the aluminum alloy shoe changing times are reduced, the labor intensity of operators can be lightened, and the production efficiency can be improved.
Description
Technical field
The utility model relates to mechanical manufacturing field, is that metal die is used in a kind of rig clutch aluminium alloy brake shoe casting specifically.
Background technology
At present; The aluminium alloy brake shoe that uses on the oil-well rig clutch, its mold and pattern for casting type all adopts greensand mold to carry out moulding; Because pattern is to adopt clay-bonded sand by hand with carrying out moulding; Comprise the air vent of cast article and the core that the work square hole is used, the apparent size of product and structural homogeneity lean on moulder's operant level to control entirely, so be difficult to accomplish the quality conformance of bulk article; And because manual error, the aluminium alloy brake shoe overall structure that causes casting is inhomogeneous, and reinforcement width differs, and does not reach the designing requirement of drawing at all, causes aluminium alloy brake shoe intensity to reduce; Moreover, owing to adopt wet model sand mold casting, under dampness, to pour into a mould, casting flaws such as pore, pin hole, slag inclusion, crackle appear in foundry goods easily; The aluminium alloy brake shoe that adopts wet model sand mold casting technique to produce can occur being prone to split in actual entrucking use, situation such as fragmentation, and operation brings great potential safety hazard to rig.
Summary of the invention
In view of above-mentioned, the purpose of the utility model is to provide a kind of rig clutch aluminium alloy brake shoe casting to use metal die.
The purpose of the utility model realizes through following technology:
Metal die is used in a kind of rig clutch aluminium alloy brake shoe casting; Comprise mould release link, foundry goods push rod, foundry goods top board, mold position cover, upper mould chamber, lower mould chamber, venting plug and loose core that mould assembly locating slot, exhaust consent, jogger hole and release link hole are arranged on the upper mould chamber; Push rod ejects template through jogger hole, release link hole with foundry goods with release link and is connected; The upper mould chamber is fixed on the air injection machine movable slider through connecting screw rod, attaching nut and positioning sleeve; The foundry goods cast gate is arranged on the lower mould chamber, the locating piece of loosing core, mould assembly locating piece, core locating slot and mold position groove; The lower mould chamber is fixed on the air injection machine holding furnace working face through connecting screw rod and attaching nut; Stalk is connected with the foundry goods cast gate; Loose core and loosed core and loose core and forms in the right side by a left side, loosing core in a left side and looses core in the right side is separately fixed on air injection machine left slider and the right slide block;
Said core locating slot center of loosing core has the exhaust consent of loosing core; Loose core and be provided with venting plug in exhaust consent and the exhaust consent;
The said locating piece of loosing core is designed to cone boss; The said locating slot of loosing core is designed to conical socket; Loose core in a said left side and right pattern draft of loosing core is 0 °～15 °.
The advantage and the beneficial effect of the utility model are:
1, the utility model is through being replaced with the metal type dies casting to oil-well rig clutch aluminium alloy brake shoe by traditional sand mold die casting; Through die cast; Product structure is even; Can reach designing requirement fully, solve that the aluminium alloy brake shoe structural homogeneity that traditional processing technology produces is poor, intensity and hardness low shortcoming.
2, the utility model has guaranteed the quality conformance of brake shoe production and the uniformity of product size through low pressure casting technology and technological the mutually combining of die cast, and has realized the mass production of product, has improved production capacity.
3, the utility model is through the rig clutch aluminium alloy brake shoe of controlling automatically and pressure pouring is cast; Obviously eliminated the casting flaw such as pore, pin hole, slag inclusion, crackle of aluminium alloy brake shoe; Foundry goods is organized fine and close, and mechanical property is higher by 15%～20% than sand casting.
4, the utility model is in rig clutch aluminium alloy brake shoe manufacture process, adopts metallic core and resin coating sand core to combine, and the air vent of the aluminium alloy brake shoe of casting and the square hole of working do not influence the installation and the serviceability of product.
5, the metal mold of the utility model periphery of loosing core has all designed fillet, has guaranteed the arc transition of cast member periphery junction, has both helped formed product, has strengthened casting strength again; In order to guarantee the linearity of work square hole, can assemble other auxiliary members smoothly, adopt the casting of coated sand core, characteristics such as resin peritonaeum core has the intensity height, and it is few to get angry have solved traditional handicraft and have done core with clay-bonded sand and be prone to defeated and dispersed problem.
6, the pattern draft of loosing core of the utility model is 0 °～15 °, helps extracting fast metallic core, prevents to pull foundry goods.
Description of drawings
Fig. 1 is the structural representation of the utility model.
Fig. 2 is the vertical view of the utility model.
Fig. 3 is the utility model structural representation of loosing core.
Fig. 4 is the utility model lower mode cavity structural representation.
Fig. 5 is the utility model upper cavity structural representation.
Numerals 1: - Die reset lever 2 - casting plunger 3 - casting ejection template 4 - low pressure casting machine activities slider 5 - mold positioning sleeve 6 - Connect the screw 7 - coupling nut 8 - mold cavity 9 - under the mold cavity 10 - low pressure casting machine holding furnace face 11 - liter tube 12 - Left Pulling 13 - Right Pulling 14 - low pressure casting machine left slider 15 - Right Low Pressure Casting Machine slider 16 - Pulling the vent plug hole 17 - Pulling positioning groove 18 - sand core positioning square hole 19 - Casting gate 20 - Pulling the positioning block 21 - Bonded positioning block 22 - sand core positioning groove 23 - Die positioning groove 24 - Bonded positioning groove 25 - vent plug hole 26 - plunger hole 27 - Reset rod hole
The specific embodiment
Below in conjunction with accompanying drawing the utility model is done further explanation:
Metal die is used in a kind of rig clutch aluminium alloy brake shoe casting; Comprise mould release link 1, foundry goods push rod 2, foundry goods top board 3, mold position cover 5, upper mould chamber 8, lower mould chamber 9, venting plug and loose core that mould assembly locating slot 24, exhaust consent 25, jogger hole 26 and release link hole 27 are arranged on the upper mould chamber 8; Push rod 2 ejects template 3 through jogger hole 26, release link hole 27 with foundry goods with release link 1 and is connected; Upper mould chamber 8 is fixed on the air injection machine movable slider 4 through connecting screw rod 6, attaching nut 7 and positioning sleeve 5; Foundry goods cast gate 19 is arranged on the lower mould chamber 9, the locating piece 20 of loosing core, mould assembly locating piece 21, core locating slot 22 and mold position groove 23; Lower mould chamber 9 through connecting screw rod 6 ' with attaching nut 7 ' be fixed on the air injection machine holding furnace working face 10; Stalk 11 is connected with foundry goods cast gate 19; Loosing core is loosed core by a left side 12 looses core with the right side and 13 to form, looses core and 12 loose core with the right side and 13 to be separately fixed on air injection machine left slider 14 and the right slide block 15 in a left side;
Said core locating slot 18 centers of loosing core have the exhaust consent 16 of loosing core; Loose core and be provided with venting plug in exhaust consent 16 and the exhaust consent 25;
The said locating piece 20 of loosing core is designed to cone boss; The said locating slot 17 of loosing core is designed to conical socket; A said left side loose core 12 with right 13 the pattern draft of loosing core be 0 °～15 °.
Embodiment
Like Fig. 1, shown in Figure 2; When carrying out casting manipulations; At first by the right slide block of air injection machine left slider 14, air injection machine 15 drive left sides loose core 12, the right side looses core and 13 gets into mold cavities; Make through the locating piece 20 concavo-convex taper fit of loosing core on loose core locating slot 17 and the lower mould chamber on loosing core that a left side looses core 12, loose core in the right side and 13 get into the mould assembly positions, fix core through core location square hole 18 with core locating slot 22 then, it is descending to drive cope match-plate pattern chambeies 8 by air injection machine movable slider 4; Through the mould assembly locating piece 21 concavo-convex taper fit on mould assembly locating slot on the upper mould chamber 8 24 and the lower mould chamber 9, mould mould assembly; Behind the mould assembly, control the whole casting process of completion automatically by air injection machine, aluminium liquid gets into die cavitys through stalk 11 and foundry goods cast gate 19 during cast; Aluminium liquid in the die cavity is full of die cavity rapidly under the pressure effect of air injection machine, and the gas that forces casting to produce is discharged die cavity from the exhaust consent 16 of loosing core with exhaust consent 25 fast; Behind the casting complete; Again through the right slide block of air injection machine left slider 14, air injection machine 15 drive left sides loose core 12, the right side looses core and 13 looses core, loose core arrive the open form position after, carry out the mould open form; It is up to drive upper mould chamber 8 through air injection machine movable slider 4; The mould open form behind the arrival open form position, ejects template 3 by foundry goods and ejects foundry goods through the drive of the ejecting mechanism on air injection machine foundry goods push rod 2; Recover foundry goods push rod 2 to original position through mould release link 1 behind the mould assembly, accomplish once product of circulation casting.
Claims (3)
1. metal die is used in rig clutch aluminium alloy brake shoe casting, comprises that mould release link (1), foundry goods push rod (2), foundry goods eject template (3), mold position cover (5), upper mould chamber (8), lower mould chamber (9), venting plug and loose core; It is characterized in that: push rod (2) ejects template (3) through jogger hole (26), release link hole (27) with foundry goods with release link (1) and is connected; Upper mould chamber (8) is fixed on the air injection machine movable slider (4) through connecting screw rod (6), attaching nut (7) and positioning sleeve (5); Foundry goods cast gate (19), the locating piece of loosing core (20), mould assembly locating piece (21), core locating slot (22) and mold position groove (23) are arranged on the lower mould chamber (9); Lower mould chamber (9) is fixed on the air injection machine holding furnace working face (10) through connecting screw rod (6 ') and attaching nut (7 '); Stalk (11) is connected with foundry goods cast gate (19); Loose core by a left side loose core (12) and the right side loose core (13) form, loosing core (12) in a left side and looses core in the right side, and (13) are separately fixed on air injection machine left slider (14) and the right slide block (15).
2. metal die is used in a kind of rig clutch aluminium alloy brake shoe casting according to claim 1, and it is characterized in that: said core locating slot (18) center of loosing core has the exhaust consent (16) of loosing core; Loose core and be provided with venting plug in exhaust consent (16) and the exhaust consent (25).
3. metal die is used in a kind of rig clutch aluminium alloy brake shoe casting according to claim 1, and it is characterized in that: the said locating piece of loosing core (20) is designed to cone boss; The said locating slot of loosing core (17) is designed to conical socket; The pattern draft that loosing core (12) in a said left side and looses core in the right side (13) is 0 °～15 °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201235330U CN202105985U (en) | 2011-04-19 | 2011-04-19 | Metal mold for casting aluminum alloy shoe of drilling machine clutch |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201235330U CN202105985U (en) | 2011-04-19 | 2011-04-19 | Metal mold for casting aluminum alloy shoe of drilling machine clutch |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202105985U true CN202105985U (en) | 2012-01-11 |
Family
ID=45431434
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011201235330U Expired - Fee Related CN202105985U (en) | 2011-04-19 | 2011-04-19 | Metal mold for casting aluminum alloy shoe of drilling machine clutch |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202105985U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103008538A (en) * | 2012-10-12 | 2013-04-03 | 金川集团股份有限公司 | Copper anode sheet sand casting dual-sided casting die and manufacture method thereof |
| CN103358469A (en) * | 2013-08-03 | 2013-10-23 | 昆山市浩坤机械有限公司 | Display mold |
-
2011
- 2011-04-19 CN CN2011201235330U patent/CN202105985U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103008538A (en) * | 2012-10-12 | 2013-04-03 | 金川集团股份有限公司 | Copper anode sheet sand casting dual-sided casting die and manufacture method thereof |
| CN103008538B (en) * | 2012-10-12 | 2015-06-17 | 金川集团股份有限公司 | Copper anode sheet sand casting dual-sided casting die and manufacture method thereof |
| CN103358469A (en) * | 2013-08-03 | 2013-10-23 | 昆山市浩坤机械有限公司 | Display mold |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120111 Termination date: 20160419 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |