CN202102791U - Power cable for underwater shovel arm of dredger - Google Patents

Power cable for underwater shovel arm of dredger Download PDF

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CN202102791U
CN202102791U CN2011202224600U CN201120222460U CN202102791U CN 202102791 U CN202102791 U CN 202102791U CN 2011202224600 U CN2011202224600 U CN 2011202224600U CN 201120222460 U CN201120222460 U CN 201120222460U CN 202102791 U CN202102791 U CN 202102791U
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ground wire
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陆云春
李永江
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Jiangsu Yuanyang Dongze Cable Co Ltd
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Abstract

本实用新型涉及一种挖泥船水下铲臂用电力电缆,缆芯包括相互绞合的三根主线芯及三根地线芯,主线芯及地线芯沿同一圆周均匀交错放置,缆芯中心设有橡胶鞍形固定架,橡胶鞍形固定架中心设有抗拉芯,抗拉芯外层设有抗拉芯绝缘层;各主线芯中心为主线芯导体,主线芯导体外周绕包有主线芯无卤带,主线芯无卤带外周挤包有主线芯绝缘层,主线芯绝缘层外周绕包有主线芯半导电刮胶带;各地线芯中心为地线芯导体,地线芯导体外周挤包有地线芯绝缘层,地线芯绝缘层外周绕包有地线芯半导电刮胶带;缆芯外周挤包有双层橡胶护套,双层橡胶护套之间的圆周上纵包有软纤维纸。该电力电缆结构稳定,绝缘可靠,抗拉强度高,耐老化,易于弯曲。

Figure 201120222460

The utility model relates to a power cable for an underwater shovel arm of a dredger. The cable core includes three main wire cores and three ground wire cores twisted with each other. There is a rubber saddle-shaped fixing frame, and the center of the rubber saddle-shaped fixing frame is provided with a tensile core, and the outer layer of the tensile core is provided with a tensile core insulation layer; the center of each main core is the main core conductor, and the outer circumference of the main core conductor is wrapped with a main core Halogen-free tape, the outer periphery of the main wire core halogen-free tape is extruded with the main wire core insulation layer, and the outer periphery of the main wire core insulation layer is wrapped with the main wire core semi-conductive scraping tape; There is an insulating layer of the ground core, and the outer circumference of the insulating layer of the ground core is wrapped with a semi-conductive scraping tape for the ground core; the outer circumference of the cable core is extruded with a double-layer rubber sheath, and the circumference between the double-layer rubber sheaths is longitudinally wrapped with a soft fiber paper. The power cable has stable structure, reliable insulation, high tensile strength, aging resistance and easy bending.

Figure 201120222460

Description

一种挖泥船水下铲臂用电力电缆Power cable for underwater shovel arm of dredger

技术领域 technical field

本实用新型涉及一种电力电缆,特别涉及一种挖泥船水下铲臂用电力电缆。 The utility model relates to a power cable, in particular to a power cable for an underwater shovel arm of a dredger.

背景技术 Background technique

挖泥船水下铲臂用电力电缆因工作在水下,对电缆的绝缘性能要求较高,而且电缆要随铲臂的动作频繁弯曲、伸长等,要求电缆结构稳定,有良好的机械性能,抗拉强度高,易于随铲臂弯曲,且弯曲后缆芯不能发生大的变形等等,普通的电力电缆不能满足以上要求。 The power cable for the underwater shovel arm of the dredger works underwater, so the insulation performance of the cable is high, and the cable needs to be bent and elongated frequently with the movement of the shovel arm, so the cable structure is required to be stable and have good mechanical properties , high tensile strength, easy to bend with the shovel arm, and the cable core cannot undergo large deformation after bending, etc. Ordinary power cables cannot meet the above requirements.

实用新型内容 Utility model content

本实用新型的首要目的在于,提供一种挖泥船水下铲臂用电力电缆,结构稳定,绝缘可靠,抗拉强度高,易于弯曲。 The primary purpose of the utility model is to provide a power cable for the underwater shovel arm of a dredger, which has a stable structure, reliable insulation, high tensile strength and is easy to bend.

为实现上述目的,本实用新型所提供的一种挖泥船水下铲臂用电力电缆,缆芯包括相互绞合的三根主线芯及三根地线芯,所述三根主线芯及三根地线芯沿同一圆周均匀交错放置,所述缆芯的中心设有橡胶鞍形固定架,所述橡胶鞍形固定架的中心设有抗拉芯,所述抗拉芯的外层设有抗拉芯绝缘层;各所述主线芯的中心为主线芯导体,所述主线芯导体的外周绕包有主线芯无卤带,所述主线芯无卤带的外周挤包有主线芯绝缘层,所述主线芯绝缘层的外周绕包有主线芯半导电刮胶带;各所述地线芯的中心为地线芯导体,所述地线芯导体的外周挤包有地线芯绝缘层,所述地线芯绝缘层的外周绕包有地线芯半导电刮胶带;所述缆芯的外周挤包有双层橡胶护套,所述双层橡胶护套之间的圆周上纵包有软纤维纸。 In order to achieve the above purpose, the utility model provides a power cable for the underwater shovel arm of a dredger, the cable core includes three main wire cores and three ground wire cores twisted with each other, and the three main wire cores and three ground wire cores are Evenly staggered along the same circumference, the center of the cable core is provided with a rubber saddle-shaped fixing frame, the center of the rubber saddle-shaped fixing frame is provided with a tensile core, and the outer layer of the tensile core is provided with a tensile core insulation layer; the center of each main core is the main core conductor, the outer periphery of the main core conductor is wrapped with a main core halogen-free tape, the outer periphery of the main core halogen-free tape is extruded with a main core insulating layer, and the main wire The outer circumference of the core insulation layer is wrapped with a main core semi-conductive scraping tape; the center of each ground core is a ground core conductor, and the outer circumference of the ground core conductor is extruded with a ground core insulation layer, and the ground wire The outer periphery of the core insulation layer is wrapped with a ground wire core semi-conductive scraping tape; the outer periphery of the cable core is extruded with double-layer rubber sheaths, and the circumference between the double-layer rubber sheaths is longitudinally wrapped with soft fiber paper.

相对于现有技术,本实用新型取得了以下有益效果:主线芯导体的外周绕包有主线芯无卤带,形成隔离层,避免绝缘层和导体之间化学反应,影响电缆性能;绝缘层外均绕包有半导电刮胶带,半导电刮胶带形成屏蔽层,可有效避免电缆局部放电,浪费电能;主线芯和地线芯均匀交错放置,所有线芯正中间放置橡胶鞍型固定架,避免电缆使用过程中线芯相互大幅度挤兑变形;鞍型固定架中间置有包覆绝缘的柔软抗拉芯,减少电缆作业过程中导体所承受的拉力;双层橡胶护套之间的圆周上纵包有软纤维纸,形成双层橡胶之间的滑移间隙,避免电缆弯曲时对导体产生应力。 Compared with the prior art, the utility model has achieved the following beneficial effects: the outer circumference of the main core conductor is wrapped with the main core halogen-free tape to form an isolation layer, which can avoid the chemical reaction between the insulating layer and the conductor and affect the performance of the cable; Both are wrapped with semi-conductive scraping tape, and the semi-conductive scraping tape forms a shielding layer, which can effectively avoid partial discharge of cables and waste electric energy; During the use of the cable, the wire cores are greatly squeezed and deformed; a soft tensile core covered with insulation is placed in the middle of the saddle-shaped fixing frame to reduce the tensile force on the conductor during the cable operation; the circumferential upper longitudinal wrap between the double-layer rubber sheaths There is a soft fiber paper that forms a slip gap between the double layers of rubber to avoid stress on the conductors when the cable is bent.

作为本实用新型的优选方案,所述主线芯导体由一股主线钢芯和均布在所述主线钢芯周边的七股主线铜股线绞合而成;每股主线铜股线由二十根直径为0.45mm的铜丝绞合而成;所述主线钢芯由十八根直径为0.26mm的高强度不锈钢丝按三根一组共六组绞合而成。主线芯导体采用混合结构钢铜导体,既保证了载流能力,又具有很高的强度,以同心圆方式绞合结构稳定,位于中心的主线钢芯承受主要的拉力。 As a preferred solution of the present utility model, the main line core conductor is formed by twisting one main line steel core and seven main line copper strands evenly distributed around the main line steel core; each main line copper strand consists of twenty Copper wires with a diameter of 0.45 mm are twisted; the steel core of the main line is formed by twisting eighteen high-strength stainless steel wires with a diameter of 0.26 mm in groups of three, a total of six groups. The main line core conductor adopts a mixed structural steel-copper conductor, which not only ensures the current carrying capacity, but also has high strength. It is stranded in concentric circles and has a stable structure. The main line steel core located in the center bears the main tension.

作为本实用新型的优选方案,所述地线芯导体由七股地线铜股线及六股地线钢股线绞合而成;其中四股地线铜股线位于中心,其余三股地线铜股线与六股地线钢股线均匀交错间隔包裹在外层;每股所述地线铜股线由二十二根直径为0.26mm的铜丝绞合而成;每股所述地线钢股线由三根直径为0.26mm的高强度不锈钢丝绞合而成。地线芯导体采用混合结构钢铜导体,既保证了载流能力,又具有很高的强度。 As a preferred solution of the present utility model, the ground wire core conductor is formed by twisting seven ground wire copper strands and six ground wire steel strands; among them, four ground wire copper strands are located in the center, and the remaining three ground wire copper strands are The strands and six ground wire steel strands are evenly staggered and wrapped in the outer layer; each ground wire copper strand is twisted by twenty-two copper wires with a diameter of 0.26mm; each ground wire steel strand The strands are twisted from three high-strength stainless steel wires with a diameter of 0.26mm. The ground wire core conductor adopts a mixed structural steel-copper conductor, which not only ensures the current carrying capacity, but also has high strength.

作为本实用新型的优选方案,所述主线芯导体的绞合节径比不大于15倍;所述主线芯无卤带的厚度为0.1mm;所述软纤维纸的厚度为0.05mm;所述双层橡胶护套的内层厚度为1.5mm,外层厚度为2.0mm。 As a preferred solution of the present invention, the stranded pitch diameter ratio of the main core conductor is not more than 15 times; the thickness of the main core halogen-free tape is 0.1mm; the thickness of the soft fiber paper is 0.05mm; the The inner thickness of the double-layer rubber sheath is 1.5mm, and the outer thickness is 2.0mm.

附图说明 Description of drawings

图1为本实用新型挖泥船水下铲臂用电力电缆的结构示意图。 Fig. 1 is a structural schematic diagram of a power cable for an underwater shovel arm of a dredger of the present invention.

图中:1抗拉芯;1a抗拉芯绝缘层;2橡胶鞍形固定架;3主线芯;3a主线芯导体;3b主线芯无卤带;3c主线芯绝缘层;3d主线芯半导电刮胶带;4地线芯;4a地线芯导体;4b地线芯绝缘层;4c地线芯半导电刮胶带;5软纤维纸;6双层橡胶护套。 In the figure: 1 tensile core; 1a tensile core insulation layer; 2 rubber saddle-shaped fixing frame; 3 main core; 3a main core conductor; 3b main core halogen-free tape; 3c main core insulation layer; Tape; 4 ground core; 4a ground core conductor; 4b ground core insulation layer; 4c ground core semi-conductive scraping tape; 5 soft fiber paper; 6 double-layer rubber sheath.

具体实施方式 Detailed ways

如图1所示,本实用新型挖泥船水下铲臂用电力电缆,缆芯包括相互绞合的三根主线芯3及三根地线芯4,三根主线芯3及三根地线芯4沿同一圆周均匀交错放置,缆芯的中心设有橡胶鞍形固定架2,橡胶鞍形固定架2的中心设有抗拉芯1,抗拉芯1的外层设有抗拉芯绝缘层1a;各主线芯3的中心为主线芯导体3a,主线芯导体3a的外周绕包有厚度为0.1mm主线芯无卤带3b,主线芯无卤带3b的外周挤包有主线芯绝缘层3c,主线芯绝缘层3c的外周绕包有主线芯半导电刮胶带3d。 As shown in Figure 1, the power cable for the underwater shovel arm of the dredger of the utility model, the cable core includes three main wire cores 3 and three ground wire cores 4 twisted with each other, and the three main wire cores 3 and three ground wire cores 4 are along the same The circumference is evenly staggered, the center of the cable core is provided with a rubber saddle-shaped fixing frame 2, the center of the rubber saddle-shaped fixing frame 2 is provided with a tensile core 1, and the outer layer of the tensile core 1 is provided with a tensile core insulating layer 1a; The center of the main core 3 is the main core conductor 3a, the outer circumference of the main core conductor 3a is wrapped with a main core halogen-free tape 3b with a thickness of 0.1mm, and the outer circumference of the main core halogen-free tape 3b is extruded with a main core insulating layer 3c, the main core The outer periphery of the insulating layer 3c is wrapped with a main core semi-conductive scraping tape 3d.

各地线芯4的中心为地线芯导体4a,地线芯导体4a的外周挤包有地线芯绝缘层4b,地线芯绝缘层4b的外周绕包有地线芯半导电刮胶带4c;缆芯的外周挤包有双层橡胶护套6,内层厚度为1.5mm,外层厚度为2.0mm。双层橡胶护套6之间的圆周上纵包有厚度为0.05mm软纤维纸5。 The center of each wire core 4 is a ground wire core conductor 4a, the outer circumference of the ground wire core conductor 4a is extruded with a ground wire core insulating layer 4b, and the outer circumference of the ground wire core insulating layer 4b is wrapped with a ground wire core semi-conductive scraping tape 4c; The outer periphery of the cable core is extruded with a double-layer rubber sheath 6, the thickness of the inner layer is 1.5mm, and the thickness of the outer layer is 2.0mm. The circumference between the double-layer rubber sheaths 6 is longitudinally covered with soft fiber paper 5 with a thickness of 0.05mm.

主线芯导体3a由一股主线钢芯和均布在主线钢芯周边的七股主线铜股线绞合而成,绞合节径比不大于15倍;每股主线铜股线由二十根直径为0.45mm的铜丝绞合而成;主线钢芯由十八根直径为0.26mm的高强度不锈钢丝按三根一组共六组绞合而成。 The main line core conductor 3a is formed by twisting one main line steel core and seven main line copper strands evenly distributed around the main line steel core, and the twisted pitch ratio is not more than 15 times; each main line copper strand is composed of twenty Copper wires with a diameter of 0.45mm are twisted; the steel core of the main line is made of eighteen high-strength stainless steel wires with a diameter of 0.26mm twisted in groups of three, a total of six groups.

地线芯导体4a由七股地线铜股线及六股地线钢股线绞合而成;其中四股地线铜股线位于中心,其余三股地线铜股线与六股地线钢股线均匀交错间隔包裹在外层;每股地线铜股线由二十二根直径为0.26mm的铜丝绞合而成;每股地线钢股线由三根直径为0.26mm的高强度不锈钢丝绞合而成。 The ground wire core conductor 4a is formed by twisting seven ground wire copper strands and six ground wire steel strands; among them, four ground wire copper strands are located in the center, and the remaining three ground wire copper strands and six ground wire steel strands The wires are evenly staggered and wrapped in the outer layer; each ground copper strand is twisted by twenty-two copper wires with a diameter of 0.26mm; each ground steel strand is composed of three high-strength stainless steel wires with a diameter of 0.26mm Stranded.

除上述实施例外,本实用新型还可以有其他实施方式。凡采用等同替换或等效变换形成的技术方案,均落在本实用新型要求的保护范围内。 In addition to the above embodiments, the utility model can also have other implementations. All technical solutions formed by equivalent replacement or equivalent transformation fall within the scope of protection required by the utility model.

Claims (4)

1.一种挖泥船水下铲臂用电力电缆,其特征在于:缆芯包括相互绞合的三根主线芯及三根地线芯,所述三根主线芯及三根地线芯沿同一圆周均匀交错放置,所述缆芯的中心设有橡胶鞍形固定架,所述橡胶鞍形固定架的中心设有抗拉芯,所述抗拉芯的外层设有抗拉芯绝缘层;各所述主线芯的中心为主线芯导体,所述主线芯导体的外周绕包有主线芯无卤带,所述主线芯无卤带的外周挤包有主线芯绝缘层,所述主线芯绝缘层的外周绕包有主线芯半导电刮胶带;各所述地线芯的中心为地线芯导体,所述地线芯导体的外周挤包有地线芯绝缘层,所述地线芯绝缘层的外周绕包有地线芯半导电刮胶带;所述缆芯的外周挤包有双层橡胶护套,所述双层橡胶护套之间的圆周上纵包有软纤维纸。 1. A power cable for the underwater shovel arm of a dredger, characterized in that: the cable core includes three main wire cores and three ground wire cores twisted with each other, and the three main wire cores and three ground wire cores are evenly staggered along the same circumference place, the center of the cable core is provided with a rubber saddle-shaped fixing frame, the center of the rubber saddle-shaped fixing frame is provided with a tensile core, and the outer layer of the tensile core is provided with a tensile core insulating layer; The center of the main core is the main core conductor, the outer periphery of the main core conductor is wrapped with a main core halogen-free tape, the outer periphery of the main core halogen-free tape is extruded with a main core insulating layer, and the outer periphery of the main core insulating layer is The main wire core is wrapped with semi-conductive scraping tape; the center of each ground wire core is a ground wire core conductor, and the outer circumference of the ground wire core conductor is extruded with a ground wire core insulation layer, and the outer circumference of the ground wire core insulation layer The ground wire core is wrapped with semi-conductive scraping tape; the outer periphery of the cable core is extruded with double-layer rubber sheaths, and the circumference between the double-layer rubber sheaths is longitudinally wrapped with soft fiber paper. 2.根据权利要求1所述的挖泥船水下铲臂用电力电缆,其特征在于:所述主线芯导体由一股主线钢芯和均布在所述主线钢芯周边的七股主线铜股线绞合而成;每股主线铜股线由二十根直径为0.45mm的铜丝绞合而成;所述主线钢芯由十八根直径为0.26mm的高强度不锈钢丝按三根一组共六组绞合而成。 2. The power cable for the underwater shovel arm of a dredger according to claim 1, wherein the main core conductor is composed of one main wire steel core and seven main wire copper wires uniformly distributed around the main wire steel core. The strands are twisted; each main copper strand is twisted by twenty copper wires with a diameter of 0.45mm; the steel core of the main line is made of eighteen high-strength stainless steel wires with a diameter of 0.26mm A total of six groups twisted together. 3.根据权利要求1所述的挖泥船水下铲臂用电力电缆,其特征在于:所述地线芯导体由七股地线铜股线及六股地线钢股线绞合而成;其中四股地线铜股线位于中心,其余三股地线铜股线与六股地线钢股线均匀交错间隔包裹在外层;每股所述地线铜股线由二十二根直径为0.26mm的铜丝绞合而成;每股所述地线钢股线由三根直径为0.26mm的高强度不锈钢丝绞合而成。 3. The power cable for the underwater shovel arm of a dredger according to claim 1, wherein the ground core conductor is formed by twisting seven ground copper strands and six ground steel strands Among them, four ground wire copper strands are located in the center, and the remaining three ground wire copper strands and six ground wire steel strands are evenly interlaced and wrapped in the outer layer; each ground wire copper strand is composed of twenty-two wires with a diameter of 0.26 mm copper wire twisted; each ground wire steel strand is twisted by three high-strength stainless steel wires with a diameter of 0.26mm. 4. 根据权利要求1所述的挖泥船水下铲臂用电力电缆,其特征在于:所述主线芯导体的绞合节径比不大于15倍;所述主线芯无卤带的厚度为0.1mm;所述软纤维纸的厚度为0.05mm;所述双层橡胶护套的内层厚度为1.5mm,外层厚度为2.0mm。 4. The power cable for underwater shovel arm of dredger according to claim 1, characterized in that: the stranded pitch diameter ratio of the main core conductor is not more than 15 times; the thickness of the halogen-free belt of the main core is 0.1mm; the thickness of the soft fiber paper is 0.05mm; the inner thickness of the double-layer rubber sheath is 1.5mm, and the outer thickness is 2.0mm.
CN2011202224600U 2011-06-28 2011-06-28 Power cable for underwater shovel arm of dredger Expired - Fee Related CN202102791U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102347106A (en) * 2011-06-28 2012-02-08 江苏远洋东泽电缆股份有限公司 Power cable for underwater shovel arm of dredger and manufacturing method thereof
CN113436793A (en) * 2021-06-16 2021-09-24 唐山华通特种线缆制造有限公司 Layered longitudinally-wrapped paper flat cable and manufacturing method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102347106A (en) * 2011-06-28 2012-02-08 江苏远洋东泽电缆股份有限公司 Power cable for underwater shovel arm of dredger and manufacturing method thereof
CN102347106B (en) * 2011-06-28 2012-10-10 江苏远洋东泽电缆股份有限公司 Power cable for underwater shovel arm of dredger and manufacturing method thereof
CN113436793A (en) * 2021-06-16 2021-09-24 唐山华通特种线缆制造有限公司 Layered longitudinally-wrapped paper flat cable and manufacturing method thereof

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