CN202097490U - Special cutting machine for round steel plates - Google Patents

Special cutting machine for round steel plates Download PDF

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Publication number
CN202097490U
CN202097490U CN2011201640187U CN201120164018U CN202097490U CN 202097490 U CN202097490 U CN 202097490U CN 2011201640187 U CN2011201640187 U CN 2011201640187U CN 201120164018 U CN201120164018 U CN 201120164018U CN 202097490 U CN202097490 U CN 202097490U
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cutting machine
worm
fixed
frame
stepped shaft
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CN2011201640187U
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王建国
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TIANJIN GREAT WALL LIFTING EQUIPMENT ELECTRICAL APPLIANCE ACCESSORIES FACTORY
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TIANJIN GREAT WALL LIFTING EQUIPMENT ELECTRICAL APPLIANCE ACCESSORIES FACTORY
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Abstract

The utility model belongs to the field of manufacture of supporting mechanical parts, in particular to a special cutting machine for round steel plates. The special cutting machine comprises a frame, a motor reducer, a stepped shaft, a rotary plate and a plasma cutter. The rotary plate is connected with one end of the stepped shaft through a key, the stepped shaft is supported by a bearing block fixed on the frame through a bearing, a worm gear is connected to the other end of the stepped shaft through a key and meshed with a worm, the worm is supported by a bearing block fixed on the lower portion of the frame through a bearing, a bevel gear is connected to the other end of the worm through a key and meshed with a drive bevel gear which is connected to an output shaft of the motor reducer through a key, and a cutting nozzle is fixed on the upper portion of the rotary plate through an adjustable support. The special cutting machine has the advantages that the machine is simple in structure, position of the cutting nozzle on a transverse bar can be adjusted according to a size for cutting, the motor reducer drives the rotary plate and an operating plate to rotate, steel plates are automatically cut by the plasma cutter, round steel plates of different sizes can be cut, operating efficiency is improved greatly, and cutting precision is guaranteed.

Description

圆形钢板专用切割机Special cutting machine for round steel plate

技术领域 technical field

本实用新型属于机械零部件配套制造领域,尤其涉及一种圆形钢板专用切割机。 The utility model belongs to the field of matching manufacturing of mechanical parts, in particular to a special cutting machine for circular steel plates.

背景技术 Background technique

在机械零部件配套制造领域中,常常需要切割出不同尺寸的圆形钢板。目前,企业主要采用两种方式进行切割,一种方式是将待切割的钢板放置在冲床上冲出圆形钢板,采用这种方式切割时间较长,噪音大,工作效率低下;另一种方式是先将待加工的钢板上根据所需直径尺寸画出圆形,再用等离子切割机进行切割,这种方式虽然提高了切割速度,但不能保证切割出的圆形钢板的精度。 In the field of supporting manufacturing of mechanical parts, it is often necessary to cut circular steel plates of different sizes. At present, enterprises mainly use two methods for cutting. One method is to place the steel plate to be cut on a punching machine to punch out a circular steel plate. This method takes a long time to cut, has high noise and low work efficiency; the other method It is to first draw a circle on the steel plate to be processed according to the required diameter, and then cut it with a plasma cutting machine. Although this method improves the cutting speed, it cannot guarantee the accuracy of the cut circular steel plate.

实用新型内容 Utility model content

本实用新型的目的在于克服上述技术的不足,而提供一种圆形钢板切割机,提高工作效率,保证切割出圆形钢板的精度。 The purpose of this utility model is to overcome the deficiencies of the above-mentioned technologies, and provide a circular steel plate cutting machine, which can improve work efficiency and ensure the precision of cutting circular steel plates.

本实用新型为实现上述目的,采用以下技术方案:一种圆形钢板专用切割机,其特征在于:包括机架、电动机减速器、阶梯轴、旋转盘以及等离子切割机,所述旋转盘与阶梯轴的一端键接,所述阶梯轴通过轴承与固定在机架上的轴承座支承,阶梯轴的另一端键接有蜗轮,所述蜗轮与蜗杆啮合,所述蜗杆通过轴承与固定在机架下部的轴承座支承,所述蜗杆的另一端键接有伞齿轮,所述伞齿轮与键接在电动机减速器输出轴上的主动伞齿轮啮合,所述等离子切割机的切割嘴通过可调支架固定于旋转盘上部。 In order to achieve the above purpose, the utility model adopts the following technical solutions: a special cutting machine for circular steel plates, characterized in that it includes a frame, a motor reducer, a step shaft, a rotating disc and a plasma cutting machine, and the rotating disc and the ladder One end of the shaft is keyed, and the stepped shaft is supported by a bearing seat fixed on the frame through a bearing. The other end of the stepped shaft is keyed with a worm wheel, and the worm wheel meshes with the worm, and the worm is fixed on the frame through the bearing. The lower bearing seat is supported, the other end of the worm is keyed with a bevel gear, and the bevel gear meshes with the active bevel gear keyed on the output shaft of the motor reducer, and the cutting nozzle of the plasma cutting machine passes through the adjustable bracket Fixed on the top of the rotating disk.

所述旋转盘上部同轴固接有直径小于旋转盘的工作盘,所述工作盘上部设有压块。 A working disk with a diameter smaller than that of the rotating disk is fixed coaxially on the upper part of the rotating disk, and a pressing block is arranged on the upper part of the working disk.

所述可调支架由横杆和立杆构成,所述立杆固定在机架上,所述立杆通过紧固螺栓与横杆垂直固接,所述横杆上设有刻度以及切割嘴紧固装置。 The adjustable bracket is composed of a cross bar and a vertical rod, the vertical rod is fixed on the frame, the vertical rod is vertically fixed to the cross bar through fastening bolts, and the horizontal bar is provided with a scale and a cutting mouth tight fixed device.

所述切割嘴紧固装置由滑动套和紧固螺栓构成,所述滑动套与横杆滑动连接,所述切割嘴通过紧固螺栓和压片固定在滑动套上 The cutting nozzle fastening device is composed of a sliding sleeve and a fastening bolt, the sliding sleeve is slidably connected with the cross bar, and the cutting nozzle is fixed on the sliding sleeve through the fastening bolt and the pressure piece

有益效果:本实用新型结构简单、实用,将待加工的钢板放置在工作盘上,根据要切割的尺寸调节切割嘴在横杆上的位置,电动机减速器带动旋转盘和工作盘旋转,等离子切割机自动切割钢板,可以切割出不同尺寸的圆形钢板,工作效率大大提高,保证了切割精度。 Beneficial effects: the utility model has a simple structure and is practical. The steel plate to be processed is placed on the working disk, and the position of the cutting nozzle on the cross bar is adjusted according to the size to be cut. The motor reducer drives the rotating disk and the working disk to rotate, and the plasma cutting The machine automatically cuts steel plates, and can cut out circular steel plates of different sizes, greatly improving work efficiency and ensuring cutting accuracy.

附图说明 Description of drawings

图1是本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;

图中:1、机架;1-1、轴承座;1-2、轴承座;2、电动机减速器;2-1、主动伞齿轮;3、阶梯轴;3-1、蜗轮;3-2、蜗杆;4、旋转盘;5、等离子切割机;6、伞齿轮;7、切割嘴;8、可调支架;8-1、横杆;8-2、立杆;9、工作盘;9-1、压块;10、切割嘴紧固装置;10-1、滑动套。 In the figure: 1, frame; 1-1, bearing seat; 1-2, bearing seat; 2, motor reducer; 2-1, driving bevel gear; 3, stepped shaft; 3-1, worm gear; 3-2 , worm; 4, rotating disc; 5, plasma cutting machine; 6, bevel gear; 7, cutting nozzle; 8, adjustable bracket; 8-1, horizontal bar; 8-2, vertical bar; 9, working disc; 9 -1. Briquetting block; 10. Cutting nozzle fastening device; 10-1. Sliding sleeve.

具体实施方式 Detailed ways

下面结合附图及较佳实施例详细说明本实用新型的具体实施方式。如图所示,一种圆形钢板专用切割机,包括机架1、电动机减速器2、阶梯轴3、旋转盘4以及等离子切割机5,所述旋转盘与阶梯轴的一端键接,所述阶梯轴通过轴承与固定在机架上的轴承座1-1支承,阶梯轴的另一端键接有蜗轮3-1,所述蜗轮与蜗杆3-2啮合,所述蜗杆通过轴承与固定在机架下部的轴承座1-2支承,所述蜗杆的另一端键接有伞齿轮6,所述伞齿轮与键接在电动机减速器输出轴上的主动伞齿轮2-1啮合,所述等离子切割机的切割嘴7通过可调支架8固定于旋转盘上部。所述旋转盘上部同轴固接有直径小于旋转盘的工作盘9,所述工作盘上部设有压块9-1。所述可调支架8由横杆8-1和立杆8-2构成,所述立杆固定在机架上,所述立杆通过紧固螺栓与横杆垂直固接,所述横杆上设有刻度以及切割嘴紧固装置10。所述切割嘴紧固装置由滑动套10-1和紧固螺栓构成,所述滑动套与横杆滑动连接,所述切割嘴通过紧固螺栓和压片固定在滑动套上 The specific implementation of the utility model will be described in detail below in conjunction with the accompanying drawings and preferred embodiments. As shown in the figure, a special cutting machine for circular steel plates includes a frame 1, a motor reducer 2, a stepped shaft 3, a rotating disc 4, and a plasma cutting machine 5. The rotating disc is keyed to one end of the stepped shaft, so The stepped shaft is supported by a bearing and a bearing seat 1-1 fixed on the frame, and the other end of the stepped shaft is keyed with a worm wheel 3-1, the worm wheel meshes with the worm 3-2, and the worm is fixed on the The bearing seat 1-2 at the lower part of the frame is supported, the other end of the worm is keyed with a bevel gear 6, and the bevel gear meshes with the active bevel gear 2-1 keyed on the output shaft of the motor reducer, and the plasma The cutting nozzle 7 of the cutting machine is fixed on the upper part of the rotating disk through an adjustable bracket 8 . A working disk 9 with a diameter smaller than that of the rotating disk is fixed coaxially on the upper part of the rotating disk, and a pressure block 9-1 is arranged on the upper part of the working disk. Described adjustable support 8 is made of cross bar 8-1 and vertical bar 8-2, and described vertical bar is fixed on the frame, and described vertical bar is vertically affixed with cross bar by fastening bolt, and on described cross bar A scale and a cutting nozzle fastening device 10 are provided. The cutting nozzle fastening device is composed of a sliding sleeve 10-1 and a fastening bolt, the sliding sleeve is slidably connected with the cross bar, and the cutting nozzle is fixed on the sliding sleeve through the fastening bolt and the pressure piece

工作原理:使用时,将待加工的钢板放置在工作盘上,用压块压紧后,根据所需加工圆形钢板的尺寸,调节可调支架上的切割嘴,启动电动机减速器,电动机减速器带动蜗杆蜗轮,使旋转盘和工作盘带动钢板旋转,同时启动等离子切割机,钢板在旋转的情况下完成切割,本实用新型结构简单、实用,将待加工的钢板放置在工作盘上,根据要切割的尺寸调节切割嘴在横杆上的位置,电动机减速器带动旋转盘和工作盘旋转,等离子切割机自动切割钢板,可以切割出不同尺寸的圆形钢板,工作效率大大提高,保证了切割精度。 Working principle: When in use, place the steel plate to be processed on the work plate, press it with a pressing block, adjust the cutting nozzle on the adjustable bracket according to the size of the round steel plate to be processed, start the motor reducer, and the motor decelerates The device drives the worm and worm gear, so that the rotating disk and the working disk drive the steel plate to rotate, and at the same time start the plasma cutting machine, and the steel plate is cut under the condition of rotation. The utility model has a simple and practical structure. The steel plate to be processed is placed on the working disk. The size to be cut adjusts the position of the cutting nozzle on the cross bar, the motor reducer drives the rotating disc and the working disc to rotate, the plasma cutting machine automatically cuts the steel plate, and can cut out circular steel plates of different sizes, greatly improving the work efficiency and ensuring cutting precision.

以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。 The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made, these improvements and Retouching should also be regarded as the scope of protection of the present utility model.

Claims (4)

1.一种圆形钢板专用切割机,其特征在于:包括机架、电动机减速器、阶梯轴、旋转盘以及等离子切割机,所述旋转盘与阶梯轴的一端键接,所述阶梯轴通过轴承与固定在机架上的轴承座支承,阶梯轴的另一端键接有蜗轮,所述蜗轮与蜗杆啮合,所述蜗杆通过轴承与固定在机架下部的轴承座支承,所述蜗杆的另一端键接有伞齿轮,所述伞齿轮与键接在电动机减速器输出轴上的主动伞齿轮啮合,所述等离子切割机的切割嘴通过可调支架固定于旋转盘上部。 1. A special cutting machine for circular steel plates, characterized in that: it comprises a frame, a motor reducer, a stepped shaft, a rotating disk and a plasma cutting machine, the rotating disk is keyed to one end of the stepped shaft, and the stepped shaft passes through The bearing is supported by the bearing seat fixed on the frame, and the other end of the stepped shaft is keyed with a worm wheel, and the worm wheel meshes with the worm, and the worm is supported by the bearing and the bearing seat fixed on the lower part of the frame, and the other end of the worm One end is keyed with a bevel gear, and the bevel gear meshes with the driving bevel gear keyed on the output shaft of the motor reducer. The cutting nozzle of the plasma cutting machine is fixed on the upper part of the rotating disk through an adjustable bracket. 2.根据权利要求1所述的圆形钢板专用切割机,其特征在于:所述旋转盘上部同轴固接有直径小于旋转盘的工作盘,所述工作盘上部设有压块。 2. The special cutting machine for circular steel plate according to claim 1, characterized in that: a working disc with a diameter smaller than that of the rotating disc is fixed coaxially on the upper part of the rotating disc, and a pressing block is arranged on the upper part of the working disc. 3.根据权利要求1或2所述的圆形钢板专用切割机,其特征在于:所述可调支架由横杆和立杆构成,所述立杆固定在机架上,所述立杆通过紧固螺栓与横杆垂直固接,所述横杆上设有刻度以及切割嘴紧固装置。 3. The special cutting machine for circular steel plate according to claim 1 or 2, characterized in that: the adjustable bracket is composed of a cross bar and a vertical rod, the vertical rod is fixed on the frame, and the vertical rod passes through The fastening bolts are fixed vertically to the crossbar, and the crossbar is provided with a scale and a cutting nozzle fastening device. 4.根据权利要求3所述的圆形钢板专用切割机,其特征在于:所述切割嘴紧固装置由滑动套和紧固螺栓构成,所述滑动套与横杆滑动连接,所述切割嘴通过紧固螺栓和压片固定在滑动套上。 4. The special cutting machine for circular steel plate according to claim 3, characterized in that: the fastening device of the cutting nozzle is composed of a sliding sleeve and a fastening bolt, the sliding sleeve is slidingly connected with the cross bar, and the cutting nozzle It is fixed on the sliding sleeve by fastening bolts and pressing pieces.
CN2011201640187U 2011-05-20 2011-05-20 Special cutting machine for round steel plates Expired - Fee Related CN202097490U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104174981A (en) * 2014-08-13 2014-12-03 泰安华鲁锻压机床有限公司 Simple plasma cutting device
CN105904279A (en) * 2016-06-10 2016-08-31 山东力源铁塔制造有限公司 Automatic steering and angle cutting machine
CN107378351A (en) * 2017-08-30 2017-11-24 北京天润建设有限公司 A kind of circular steel plate cutting auxiliary device
CN108262552A (en) * 2018-03-20 2018-07-10 湖州久立永兴特种合金材料有限公司 A kind of ESR ingot bottom plate processing unit

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104174981A (en) * 2014-08-13 2014-12-03 泰安华鲁锻压机床有限公司 Simple plasma cutting device
CN105904279A (en) * 2016-06-10 2016-08-31 山东力源铁塔制造有限公司 Automatic steering and angle cutting machine
CN107378351A (en) * 2017-08-30 2017-11-24 北京天润建设有限公司 A kind of circular steel plate cutting auxiliary device
CN108262552A (en) * 2018-03-20 2018-07-10 湖州久立永兴特种合金材料有限公司 A kind of ESR ingot bottom plate processing unit
CN108262552B (en) * 2018-03-20 2024-04-02 湖州久立永兴特种合金材料有限公司 Electroslag ingot bottom plate processing device

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Granted publication date: 20120104

Termination date: 20140520