A kind of LED fluorescent lamp
Technical field
The utility model relates to a kind of LED fluorescent lamp, belongs to field of semiconductor illumination.
Background technology
LED (light emitting diode) is as a kind of novel solid light source, and development in recent years is very rapid, has been widely used in fields such as large screen display, traffic lights, Landscape Lighting, street lighting now.Compare with electricity-saving lamp with incandescent lamp, its major advantage has: volume is little, reaction speed is fast, and shock resistance is good, the life-span is long, especially energy-conserving and environment-protective.
Over the past two years, a kind of LED fluorescent lamp development of copying traditional fluorescent lamp to design was very fast, and many packaged white LED light sources are installed in this fluorescent lamp, and fluorescent tube is generally plastic material, connects driving power at the two ends of fluorescent tube.In this fluorescent lamp, owing to adopted independently white light LEDs spot light, therefore when in use, still there are dazzle and " zebra stripes " problem, on the whole, the uniformity of illumination does not still reach traditional fluorescent lamp level.On the other hand, because problems such as cost control and needs attractive in appearance, thermal component in the light fixture can not be done very big, therefore the heat radiation of light fixture remains the problem of a sternness, temperature is generally higher, especially led light source part, the luminous efficiency of fluorescent material is easy to descend because being subjected to the influence of light source heating like this, and its direct result is exactly the lost of life that the glow color of light fixture departs from original state and light fixture.
The utility model content
The LED fluorescent lamp that the utility model is designed is mainly used in various room lighting occasions.The LED fluorescent lamp that adopts technology described in the utility model to make is compared with the LED fluorescent lamp of prior art manufacturing, and the life-span is longer, and brightness is more stable, more even light emission, and production technology is simpler.
The technical solution of the utility model is: a kind of LED fluorescent lamp is characterized in that building block is: fluorescent tube (1), led light source mould bar (2) and lamp holder (3).Led light source mould bar (2) is fixed in the fluorescent tube (1), has circuit that led light source mould bar (2) is linked to each other with lamp holder (3), and lamp holder (3) is fixed on fluorescent tube (1) two ends.
Wherein said fluorescent tube composition material is fluorescent material and transparent polymer material, and the mass ratio of fluorescent material and transparent polymer material is 1: (5-20), fluorescent tube thickness is 0.5-5mm.
Described transparent polymer material is: Merlon or acrylic or polypropylene or polyester resin, optimization polycarbonate, acrylic.
Described led light source mould bar comprises blue light and two kinds of light sources of ruddiness, and wherein blue light source is 1 with the quantity ratio of red-light source: (0-2), and preferred 1: (0-0.1).
Described led light source mould bar does not contain fluorescent material.
The utility model also provides the manufacture method of above-mentioned fluorescent tube, and its concrete steps are:
(1) the respectively fluorescent material and the transparent polymer material raw material of weighing certain mass in proportion;
(2) fluorescent material and transparent polymer material raw material are mixed after, add in the extruder;
(3) configure the temperature and the speed of extruder, the mixture of fluorescent material and transparent polymer material is evenly extruded;
(4) with methods such as mold pressing or injection mo(u)ldings the fluorescent material extruded and the mixture of transparent polymer material are made required fluorescent tube.
Beneficial effect
Adopt the LED fluorescent lamp of the utility model manufacturing to compare, have the following advantages with the LED fluorescent lamp of prior art manufacturing:
(1) since fluorescent material and chip no longer be in contact with one another, the quantum efficiency of fluorescent material can be consistent in the long time, and remain on higher level, this just makes the brightness of LED fluorescent lamp keep unanimity in the long time, and has directly prolonged the life-span of LED fluorescent lamp.
(2) owing to adopted the fluorescent material fluorescent tube, no longer need to encapsulate independent white LED light source, manufacturing process is greatly simplified, especially saved loaded down with trivial details letter sorting operation, this has directly improved production efficiency.
(3) owing to adopted the fluorescent material fluorescent tube, the white light LEDs bulb that produces is a uniform surface light source, has effectively solved the zebra stripes problem in traditional LED fluorescent lamp.
Description of drawings
Accompanying drawing is the structural representation of LED fluorescent lamp described in the utility model
Among the figure 1, fluorescent tube, 2, led light source mould bar, 3, lamp holder
Embodiment
Embodiment 1.
Take by weighing 5g YAG:Ce respectively
3+Fluorescent material and 30g Merlon after mixing, are put into extruder, and fluorescent material and polycarbonate blend are evenly extruded, and adopt the method for injection mo(u)lding that the mixture of extruding is made the fluorescent tube that thickness is 0.5mm then, and be stand-by.Encapsulate out a LED mould bar that 20 blue light sources are arranged according to conventional method, then this led light source mould bar is put into fluorescent tube, connect the circuit between led light source mould bar and the lamp holder, and lamp holder is fixed on lamp tube ends, promptly produced the LED fluorescent lamp.
Embodiment 2.
Take by weighing 5g YAG:Ce respectively
3+Fluorescent material, 1g Sr
2Si
5N
8: Eu fluorescent material and 50g Merlon, after mixing, put into extruder, fluorescent material and polycarbonate blend are evenly extruded, adopt the method for injection mo(u)lding that the mixture of extruding is made the fluorescent tube that thickness is 1mm then, stand-by.Encapsulate out a LED mould bar that 10 blue light sources are arranged according to conventional method, then this led light source mould bar is put into fluorescent tube, connect the circuit between led light source mould bar and the lamp holder, and lamp holder is fixed on lamp tube ends, promptly produced the LED fluorescent lamp.
Embodiment 3.
Take by weighing 10g YAG:Ce respectively
3+Fluorescent material, 2g YAG:Tb
3+Fluorescent material, 2g Sr
2Si
5N
8: (Sr, Ca) S:Eu and 200g acrylic after mixing, are put into extruder, and fluorescent material and acrylic mixture are evenly extruded, and adopt the method for injection mo(u)lding that the mixture of extruding is made the fluorescent tube that thickness is 1.5mm then, and be stand-by for Eu fluorescent material, 1g.Encapsulate out a LED mould bar that 15 blue light sources and 5 red-light sources are arranged according to conventional method, then this led light source mould bar is put into fluorescent tube, connect the circuit between led light source mould bar and the lamp holder, and lamp holder is fixed on lamp tube ends, promptly produced the LED fluorescent lamp.
Embodiment 4.
Take by weighing 8g YAG:Tb respectively
3+Fluorescent material, 2g Sr
2Si
5N
8: Eu fluorescent material and 150g acrylic, after mixing, put into extruder, fluorescent material and acrylic mixture are evenly extruded, adopt the method for injection mo(u)lding that the mixture of extruding is made the fluorescent tube that thickness is 2mm then, stand-by.Encapsulate out a LED mould bar that 18 blue light sources and 2 red-light sources are arranged according to conventional method, then this led light source mould bar is put into fluorescent tube, connect the circuit between led light source mould bar and the lamp holder, and lamp holder is fixed on lamp tube ends, promptly produced the LED fluorescent lamp.
Embodiment 5.
Take by weighing 10g YAG:Ce respectively
3+Fluorescent material, 2g Sr
2Si
5N
8: Eu fluorescent material and 100g polypropylene, after mixing, put into extruder, fluorescent material and polypropylene miser are evenly extruded, adopt the method for injection mo(u)lding that the mixture of extruding is made the fluorescent tube that thickness is 2mm then, stand-by.Encapsulate out a LED mould bar that 20 blue light sources are arranged according to conventional method, then this led light source mould bar is put into fluorescent tube, connect the circuit between led light source mould bar and the lamp holder, and lamp holder is fixed on lamp tube ends, promptly produced the LED fluorescent lamp.
Embodiment 6.
Take by weighing 10g YAG:Ce respectively
3+Fluorescent material, 2g Sr
2Si
5N
8: Eu fluorescent material and 200g polypropylene, after mixing, put into extruder, fluorescent material and polypropylene miser are evenly extruded, adopt the method for injection mo(u)lding that the mixture of extruding is made the fluorescent tube that thickness is 4mm then, stand-by.Encapsulate out a LED mould bar that 60 blue light sources are arranged according to conventional method, then this led light source mould bar is put into fluorescent tube, connect the circuit between led light source mould bar and the lamp holder, and lamp holder is fixed on lamp tube ends, promptly produced the LED fluorescent lamp.
Embodiment 7.
Take by weighing 20g YAG:Ce respectively
3+Fluorescent material, 5g (Ca, Sr) AlSiN
3: Eu fluorescent material and 300g polyester resin, after mixing, put into extruder, fluorescent material and polyester resin mixture are evenly extruded, adopt the method for injection mo(u)lding that the mixture of extruding is made the fluorescent tube that thickness is 5mm then, stand-by.Encapsulate out a LED mould bar that 60 blue light sources are arranged according to conventional method, then this led light source mould bar is put into fluorescent tube, connect the circuit between led light source mould bar and the lamp holder, and lamp holder is fixed on lamp tube ends, promptly produced the LED fluorescent lamp.
Embodiment 8.
Take by weighing 50g YAG:Ce respectively
3+Fluorescent material and 1000g Merlon after mixing, are put into extruder, and fluorescent material and polycarbonate blend are evenly extruded, and adopt the method for injection mo(u)lding that the mixture of extruding is made the fluorescent tube that thickness is 2mm then, and be stand-by.Encapsulate out a LED mould bar that 50 blue light sources are arranged according to conventional method, then this led light source mould bar is put into fluorescent tube, connect the circuit between led light source mould bar and the lamp holder, and lamp holder is fixed on lamp tube ends, promptly produced the LED fluorescent lamp.