CN202089947U - Concentrating filtration system for grinding liquid - Google Patents

Concentrating filtration system for grinding liquid Download PDF

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CN202089947U
CN202089947U CN2011201354537U CN201120135453U CN202089947U CN 202089947 U CN202089947 U CN 202089947U CN 2011201354537 U CN2011201354537 U CN 2011201354537U CN 201120135453 U CN201120135453 U CN 201120135453U CN 202089947 U CN202089947 U CN 202089947U
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grinding
outlet
liquid
coolant
cooling
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张华�
徐伟任
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ANHUI HUANGSHAN BEARING CO LTD
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ANHUI HUANGSHAN BEARING CO LTD
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

本实用新型提供了一种磨削液集中过滤系统,包括磨床冷却液过滤装置,所述装置下端设有冷却液循环入口,上端设有冷却液循环出口,所述冷却液循环入口通过出水管路连接磨床的冷却液出口端,所述冷却液循环出口也通过进水管路连接磨床的冷却液入口端。本实用新型用于针对磨削加工的水溶性切削性进行集中过滤排屑处理,能有效地把冷却液中的微颗粒杂质过滤并自动排除出液体外,提高冷却液利用效率,延长冷却液使用寿命(按规范操作使用,可过1.5年以上不换液),起到了提高产品品质、降低产品生产成本、改善车间环境、减少环境污染的效果。

Figure 201120135453

The utility model provides a centralized filtering system for grinding fluid, which includes a grinding machine cooling fluid filtering device. The lower end of the device is provided with a cooling fluid circulation inlet, and the upper end is provided with a cooling fluid circulation outlet. The cooling fluid circulation inlet passes through the water outlet pipeline. It is connected to the coolant outlet port of the grinder, and the coolant circulation outlet is also connected to the coolant inlet port of the grinder through the water inlet pipeline. The utility model is used for centralized filtering and chip removal treatment aiming at the water-soluble machinability of the grinding process, which can effectively filter the micro-particle impurities in the cooling liquid and automatically exclude them from the liquid, improve the utilization efficiency of the cooling liquid, and prolong the use of the cooling liquid The service life (according to the standard operation and use, it can pass more than 1.5 years without changing the liquid), has the effect of improving product quality, reducing product production cost, improving workshop environment, and reducing environmental pollution.

Figure 201120135453

Description

磨削液集中过滤系统Grinding fluid centralized filtration system

技术领域 technical field

本实用新型涉及一种过滤系统,具体涉及一种在轴承生产加工过程中对磨床冷却液进行集中过滤的系统。The utility model relates to a filtering system, in particular to a system for centralized filtering of grinding machine coolant during bearing production and processing.

背景技术 Background technique

在轴承生产加工过程中,对从毛坯件至成品的各级工艺流程,均需要利用加工机械进行打磨切削从而成型,在一系列磨削过程中,需要利用磨床冷却液对机械及磨削件进行冷却降温,以降低在高速磨削作业下工件温度,同时利用磨床冷却液对工件进行防锈处理。由于各加工工艺流程的相对独立性,出于经济原因的考虑,一般企业只是针对单台机械进行冷却液循环,甚至于采用敞开式容器盛装磨床冷却液,置放于磨床下,定期进行冷却液的更换和处理,这样不仅不利于资源的节约,也在一定程序上影响了车间的生产环境,同时对冷却液的更换和处理也需要人为操作,不利于生产的大型化和机械化。In the process of bearing production and processing, it is necessary to use processing machinery for grinding and cutting to shape the process flow from blank parts to finished products. Cool down to reduce the temperature of the workpiece under high-speed grinding operations, and use the grinding machine coolant to prevent rust on the workpiece. Due to the relative independence of each processing process, for economic reasons, general enterprises only circulate the coolant for a single machine, and even use an open container to hold the coolant of the grinding machine, place it under the grinder, and regularly carry out coolant circulation. This is not only not conducive to the conservation of resources, but also affects the production environment of the workshop to a certain extent. At the same time, the replacement and treatment of coolant also requires manual operation, which is not conducive to large-scale and mechanized production.

实用新型内容 Utility model content

针对以上现有技术中存在的问题,本实用新型提供了一种节约资源、高效便捷的磨削液集中过滤系统。Aiming at the above problems in the prior art, the utility model provides a resource-saving, efficient and convenient grinding fluid centralized filtration system.

本实用新型是通过以下技术方案实现的:The utility model is achieved through the following technical solutions:

磨削液集中过滤系统,所述过滤系统包括磨床冷却液过滤装置,所述装置下端设有冷却液循环入口,上端设有冷却液循环出口,所述冷却液循环入口通过出水管路连接磨床的冷却液出口端,所述冷却液循环出口也通过进水管路连接磨床的冷却液入口端。Grinding fluid centralized filtration system, the filtration system includes a grinding machine coolant filtering device, the lower end of the device is provided with a cooling liquid circulation inlet, and the upper end is provided with a cooling liquid circulation outlet, and the cooling liquid circulation inlet is connected to the grinding machine through a water outlet pipeline. The cooling liquid outlet port, the cooling liquid circulation outlet is also connected to the cooling liquid inlet port of the grinding machine through the water inlet pipeline.

所述进水管路为一总管上设数条支管,与磨床的冷却液入口端相连接的为支管。The water inlet pipeline is a main pipe with several branch pipes, and the branch pipe is connected with the coolant inlet of the grinder.

所述出水管路为一总管上设数条支管,与磨床的冷却液出口端相连接的为支管。The outlet pipeline is a main pipe with several branch pipes, and the branch pipe is connected with the cooling liquid outlet of the grinder.

所述冷却液过滤装置为刮板式真空过滤机。The cooling liquid filtering device is a scraper vacuum filter.

所述各磨床的冷却液出入口端支管上设有进液阀门。A liquid inlet valve is provided on the branch pipe at the inlet and outlet ends of the cooling liquid of each grinding machine.

本实用新型的有益效果为:本实用新型用于针对磨削加工的水溶性切削性进行集中过滤排屑处理,能有效地把冷却液中的微颗粒杂质过滤并自动排除出液体外,提高冷却液利用效率,延长冷却液使用寿命(按规范操作使用,可过1.5年以上不换液),起到了提高产品品质、降低产品生产成本、改善车间环境、减少环境污染的效果。The beneficial effects of the utility model are as follows: the utility model is used for centralized filtering and chip removal treatment for the water-soluble machinability of the grinding process, can effectively filter the micro-particle impurities in the cooling liquid and automatically exclude them from the liquid, and improve cooling performance. Improve the efficiency of liquid utilization, prolong the service life of the coolant (according to the standard operation and use, it can be used for more than 1.5 years without changing the liquid), which has the effect of improving product quality, reducing product production costs, improving the workshop environment, and reducing environmental pollution.

附图说明 Description of drawings

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图中:1为磨床冷却液过滤装置;2为冷却液循环入口;3为冷却液循环出口;4为磨床的冷却液出口端;5为磨床的冷却液出入口端;6为出水总管;7为出水支管;8为进水总管;9为进水支管;10为进液阀门。In the figure: 1 is the coolant filter device of the grinding machine; 2 is the coolant circulation inlet; 3 is the coolant circulation outlet; 4 is the coolant outlet of the grinder; 5 is the coolant inlet and outlet of the grinder; 6 is the water outlet main pipe; 8 is the main water inlet pipe; 9 is the water inlet branch pipe; 10 is the liquid inlet valve.

具体实施方式 Detailed ways

以下结合附图和具体实施方式对本实用新型做进一步详细说明。The utility model will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.

本实用新型提供了一种磨削液集中过滤系统,包括磨床冷却液过滤装置1,一般采用刮板式真空过滤机作为磨床冷却液过滤装置1。装置1下端设有冷却液循环入口2,装置1上端设有冷却液循环出口3。冷却液循环入口2通过出水管路连接磨床的冷却液出口端4,而冷却液循环出口3也通过进水管路连接磨床的冷却液出入口端5。The utility model provides a centralized filtering system for grinding fluid, which includes a grinding machine cooling fluid filtering device 1 , and a scraper type vacuum filter is generally used as the grinding machine cooling fluid filtering device 1 . The lower end of the device 1 is provided with a cooling liquid circulation inlet 2, and the upper end of the device 1 is provided with a cooling liquid circulation outlet 3. The coolant circulation inlet 2 is connected to the coolant outlet port 4 of the grinding machine through the water outlet pipeline, and the coolant circulation outlet 3 is also connected to the coolant inlet and outlet port 5 of the grinder through the water inlet pipeline.

为实现各磨床之间冷却液的循环使用,本实用新型将出水管路设置为一总管6上连接数条支管7,与磨床的冷却液出口端4相连接的为支管7。同时,也将进水管路设置为一总管8上连接数条支管9,与磨床的冷却液出入口端5相连接的为支管9。In order to realize the circulation of coolant between the grinding machines, the utility model sets the outlet pipeline as a main pipe 6 connected with several branch pipes 7, and the branch pipe 7 is connected with the coolant outlet port 4 of the grinding machine. At the same time, the water inlet pipeline is also set as a main pipe 8 connected with several branch pipes 9, and the branch pipe 9 is connected with the coolant inlet and outlet port 5 of the grinder.

由于磨床存在定期保养和维修的需求,所在本实用新型也考虑在各磨床的冷却液出入口端5所连接的支管9上设进液阀门10。当磨床停止或中断工作时,便于控制出水总管8内的冷却液不再通过支管9流经该磨床。Due to the need for regular maintenance and repairs in grinding machines, the utility model also considers setting a liquid inlet valve 10 on the branch pipe 9 connected to the cooling liquid inlet and outlet ports 5 of each grinding machine. When the grinding machine stops or interrupts work, it is convenient to control the coolant in the water outlet main pipe 8 to no longer flow through the grinding machine through the branch pipe 9.

本实用新型利用磨床冷却液过滤装置1对磨削加工过程中的水溶性切削性进行集中过滤排屑处理,能有效地把冷却液中的微颗粒杂质过滤并自动排除出液体外,提高冷却液利用效率,延长冷却液使用寿命(按规范操作使用,可过1.5年以上不换液),起到了提高产品品质、降低产品生产成本、改善车间环境、减少环境污染的效果。The utility model utilizes the grinding machine coolant filter device 1 to carry out concentrated filtering and chip removal treatment on the water-soluble machinability in the grinding process, which can effectively filter the micro-particle impurities in the coolant and automatically exclude them from the liquid, improving the efficiency of the coolant. Utilization efficiency prolongs the service life of the coolant (according to the standard operation and use, it can be used for more than 1.5 years without changing the fluid), which has the effect of improving product quality, reducing product production costs, improving the workshop environment, and reducing environmental pollution.

Claims (5)

1. grinding fluid concentration filter system, it is characterized in that described filtering system comprises the grinding machine cooling liquid filtering apparatus, described device lower end is provided with the liquid circulation inlet, the upper end is provided with the liquid circulation outlet, described liquid circulation inlet is by the cooling liquid outlet end of outlet pipeline connection grinding machine, and described liquid circulation outlet also connects the cooling fluid inlet end of grinding machine by suction culvert.
2. grinding fluid concentration filter according to claim 1 system is characterized in that described suction culvert is to establish several arms on the house steward, and what be connected with the cooling fluid inlet end of grinding machine is arm.
3. grinding fluid concentration filter according to claim 1 system is characterized in that described outlet pipeline is to establish several arms on the house steward, and what be connected with the cooling liquid outlet end of grinding machine is arm.
4. grinding fluid concentration filter according to claim 1 system is characterized in that described cooling liquid filtering apparatus is the scraper-type vacuum filter.
5. grinding fluid concentration filter according to claim 1 system is characterized in that the cooling fluid gangway end arm of described each grinding machine is provided with liquid flowing valve.
CN2011201354537U 2011-04-29 2011-04-29 Concentrating filtration system for grinding liquid Expired - Fee Related CN202089947U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104888513A (en) * 2015-06-15 2015-09-09 安徽江淮汽车股份有限公司 Cutting fluid centralized treatment system
CN106925029A (en) * 2017-04-28 2017-07-07 四川雷联汽车部件有限公司 A kind of cutting fluid concentrates supply and discharge and recovery system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104888513A (en) * 2015-06-15 2015-09-09 安徽江淮汽车股份有限公司 Cutting fluid centralized treatment system
CN106925029A (en) * 2017-04-28 2017-07-07 四川雷联汽车部件有限公司 A kind of cutting fluid concentrates supply and discharge and recovery system
CN106925029B (en) * 2017-04-28 2023-04-25 四川雷联汽车部件有限公司 Cutting fluid concentrated supply and discharge and recovery system

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