CN202081426U - Tower crane foundation - Google Patents
Tower crane foundation Download PDFInfo
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- CN202081426U CN202081426U CN2011201427487U CN201120142748U CN202081426U CN 202081426 U CN202081426 U CN 202081426U CN 2011201427487 U CN2011201427487 U CN 2011201427487U CN 201120142748 U CN201120142748 U CN 201120142748U CN 202081426 U CN202081426 U CN 202081426U
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Abstract
本实用新型公开了一种塔吊基础,包括多根钢护筒,所述的多根钢护筒之间通过多根平联管连接为一体,所述的多根钢护筒中的其中一根钢护筒为塔吊钢护筒,所述的塔吊钢护筒内灌注有混凝土。采用上述结构,本实用新型具有以下优点:1、多根钢护筒之间通过多根平联管连接为一体形成稳定的施工平台,塔吊钢护筒作为塔吊基础的竖向受力构件,这样的结构避免了另外搭设施工平台,可降低成本、缩短施工周期;2、十字梁结构受力明确、传力可靠、便于施工。
The utility model discloses a tower crane foundation, which comprises a plurality of steel casings, the plurality of steel casings are connected as a whole through a plurality of parallel pipes, and one of the steel casings in the plurality of steel casings is The barrel is a tower crane steel casing, and concrete is poured into the tower crane steel casing. With the above-mentioned structure, the utility model has the following advantages: 1. A plurality of steel casings are connected through a plurality of parallel pipes to form a stable construction platform. The steel casing of the tower crane is used as the vertical stress member of the tower crane foundation. The structure avoids another construction platform, which can reduce costs and shorten the construction period; 2. The force of the cross beam structure is clear, the force transmission is reliable, and it is convenient for construction.
Description
技术领域 technical field
本实用新型涉及一种塔吊基础。The utility model relates to a tower crane foundation.
背景技术 Background technique
由于受到海上潮汐、风浪及台风等影响,目前,跨海大桥海上塔吊基础采用两种结构形式,一种是用钢管桩或PHC桩(预应力高强混凝土)与型钢梁或桁架搭设成固定的海上平台形式;另一种是采用移动施工平台。Due to the influence of sea tides, wind waves and typhoons, at present, the offshore tower crane foundation of the cross-sea bridge adopts two structural forms. One is to use steel pipe piles or PHC piles (prestressed high-strength concrete) The offshore platform form; the other is the mobile construction platform.
对于第一种形式:在施工墩位处的钢护筒附近,综合考虑桩间间距的限制以及塔吊吊幅和吊重,采用钢管桩做基础、用型钢及钢板焊接而成的具有较强纵向及横向刚度的临时空间排架结构,再在平台上安装塔吊,塔吊基础多采用双拼H型钢组成的井字梁形式。For the first form: in the vicinity of the steel casing at the construction pier, considering the limitation of the distance between the piles and the hoisting amplitude and lifting weight of the tower crane, the steel pipe pile is used as the foundation and welded with section steel and steel plate. The temporary space bent frame structure with longitudinal and transverse rigidity, and then install the tower crane on the platform. The foundation of the tower crane mostly adopts the form of a well-shaped beam composed of double H-shaped steel.
对于第二种形式:在已施工的平台上将两根主梁横向进行联系固定,形成一个稳定的施工平台,从而使整套设备能自身从一个作业面移至下一个作业面,避免了设备频繁安拆及倒运。For the second form: connect and fix the two main girders horizontally on the constructed platform to form a stable construction platform, so that the whole set of equipment can move from one working surface to the next working surface by itself, avoiding frequent use of equipment Installation and removal.
以上两种塔吊基础形式均采用钢平台将海上施工变为陆地施工,但是每一个墩位均要另外进行平台搭设及拆除,平台用钢量大,施工周期较长,施工功效低,成本较高,对于第二种结构形式,虽然增强了塔吊的机动性和灵活性,但是需要搭设纵向主梁,并且需要铺设轨道,增加了施工成本。The above two types of tower crane foundations both use steel platforms to convert offshore construction into land construction, but each pier needs to be erected and dismantled separately. The platform uses a large amount of steel, the construction period is long, the construction efficiency is low, and the cost is high. For the second type of structure, although the maneuverability and flexibility of the tower crane are enhanced, longitudinal main girders and tracks need to be laid, which increases the construction cost.
实用新型内容 Utility model content
本实用新型所要解决的技术问题是,针对现有技术的不足,提供一种避免另外搭设施工平台、降低成本、缩短施工周期的塔吊基础。The technical problem to be solved by the utility model is to provide a tower crane foundation which avoids setting up another construction platform, reduces costs and shortens the construction period in view of the deficiencies in the prior art.
为解决上述技术问题,本实用新型的技术方案是:一种塔吊基础,包括多根钢护筒,所述的多根钢护筒之间通过多根平联管连接为一体,所述的多根钢护筒中的其中一根钢护筒为塔吊钢护筒,所述的塔吊钢护筒内灌注有混凝土。In order to solve the above-mentioned technical problems, the technical solution of the present invention is: a tower crane foundation, including a plurality of steel casings, the plurality of steel casings are connected as a whole through a plurality of parallel pipes, and the plurality of One of the steel casings is a tower crane steel casing, and concrete is poured into the tower crane steel casing.
所述的塔吊钢护筒内设有径向的支撑管。The steel casing of the tower crane is provided with radial support pipes.
所述的塔吊钢护筒顶部设有十字梁。The top of the tower crane steel casing is provided with a cross beam.
所述的十字梁的两根梁的交叉处设有加劲板,所述的十字梁与塔吊钢护筒的连接处分别设有横向以及纵向的加劲板。Stiffening plates are provided at the intersection of the two beams of the cross beam, and transverse and longitudinal stiffening plates are respectively provided at the connection between the cross beam and the steel casing of the tower crane.
本实用新型采用上述结构,具有以下优点:1、多根钢护筒之间通过多根平联管连接为一体形成稳定的施工平台,塔吊钢护筒作为塔吊基础的竖向受力构件,这样的结构避免了另外搭设施工平台,可降低成本、缩短施工周期;2、十字梁结构受力明确、传力可靠、便于施工。The utility model adopts the above-mentioned structure and has the following advantages: 1. A plurality of steel casings are connected through a plurality of parallel pipes to form a stable construction platform. The steel casing of the tower crane is used as the vertical force-bearing member of the tower crane foundation. The structure avoids another construction platform, which can reduce costs and shorten the construction period; 2. The cross-beam structure has clear force, reliable force transmission, and is convenient for construction.
附图说明 Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细的说明;Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail;
图1为本实用新型的俯视结构示意图;Fig. 1 is the top view structural representation of the utility model;
图2为本实用新型的侧视结构示意图;Fig. 2 is the side view structural representation of the utility model;
图3为本实用新型中塔吊钢护筒的结构示意图;Fig. 3 is the structural representation of tower crane steel casing in the utility model;
图4为本实用新型中十字梁、加劲板连接在塔吊钢护筒顶部的结构示意图;Fig. 4 is a structural schematic diagram of the cross beam and the stiffening plate connected to the top of the steel casing of the tower crane in the utility model;
图5为本实用新型中支撑管的结构示意图;Fig. 5 is the structural representation of support pipe in the utility model;
在图1~图5中,1、平联管;2、塔吊钢护筒;3、支撑管;4、十字梁;5、加劲板。In Fig. 1 to Fig. 5, 1, parallel pipe; 2, tower crane steel casing; 3, support pipe; 4, cross beam; 5, stiffening plate.
具体实施方式 Detailed ways
如图1~图5所示一种塔吊基础,包括多根钢护筒,多根钢护筒之间通过多根平联管1连接为一体,多根钢护筒中的其中一根钢护筒为塔吊钢护筒2,塔吊钢护筒2内灌注有混凝土。塔吊钢护筒2内设有径向的支撑管3。塔吊钢护筒2顶部设有十字梁4。十字梁4的两根梁的交叉处设有加劲板5,十字梁4与塔吊钢护筒2的连接处分别设有横向以及纵向的加劲板5。灌注的混凝土塔吊钢护筒2拆除后即为承台下的一根桩基础。As shown in Figures 1 to 5, a tower crane foundation includes multiple steel casings, which are connected as a whole through multiple
在能克服外海恶劣的海况下,无需另外搭设施工平台,极大地节约了施工周期及用钢量。该结构构造新颖,受力合理,能充分利用现有钢护筒的承载能力。塔吊基础盖板及肋板部分的焊接安装综合采用水上施工及陆地施工同时作业,提高了施工效率。In the case of overcoming the harsh sea conditions in the open sea, there is no need to build another construction platform, which greatly saves the construction period and steel consumption. The structure is novel, the stress is reasonable, and the bearing capacity of the existing steel casing can be fully utilized. The welding installation of the tower crane foundation cover plate and rib plate part adopts both water construction and land construction at the same time, which improves the construction efficiency.
该塔吊基础的架设,先以已有钢护筒为依托,利用平联系统将钢护筒两两横向联系固定,形成一个稳定的施工平台,再在此平台上选择一根钢护筒作为塔吊基础的竖向受力构件,所选塔吊钢护筒2需综合考虑塔吊作业面和平台的整体稳定性,利用浮吊将钢筋笼吊运至塔吊钢护筒2内,然后在该护筒内灌注C40混凝土至承台底标高位置。然后在塔吊钢护筒2顶部安装十字梁4、加劲板5及盖板等构件,最后安装塔吊系统。待塔吊基础下的护筒内混凝土灌注完后,在钢护筒上焊接护筒内支撑管3及加劲板5,同时在陆上焊接十字梁4及其腹板上横向加劲板。利用浮吊或其他小型吊装设备将十字梁4吊运至塔吊基础所对应的钢护筒顶部的预留凹槽处,十字梁4与钢护筒的接触部位施焊,并加焊加劲肋板。在十字梁4上安装塔吊,塔吊支座需与十字梁中心线纸严格对中。The erection of the foundation of the tower crane relies on the existing steel casing first, and uses the parallel connection system to connect and fix the two steel casings horizontally to form a stable construction platform, and then select a steel casing on this platform as the tower crane For the vertical stress-bearing components of the foundation, the selected tower
新型塔吊基础已现有钢护筒为依托,合理地利用了钢护筒的竖向承载能力;以横向平联管为纽带,形成一个强大的横向抗侧力体系。通过对施工过程进行统筹规划,无需另外搭设其他施工平台,极大地节约了成本,极大地加快了施工进度。整体构想新颖、巧妙、实用。The foundation of the new type of tower crane relies on the existing steel casing, and rationally utilizes the vertical bearing capacity of the steel casing; the horizontal parallel pipe is used as a link to form a strong lateral force-resistant system. Through the overall planning of the construction process, there is no need to build other construction platforms, which greatly saves costs and greatly speeds up the construction progress. The overall concept is novel, ingenious and practical.
钢护筒的受力复杂,而钢护筒的径厚比较大(60<D/t=166.7<300),属于对焊接残余应力及初始缺陷非常敏感的结构,在轴向压力及弯矩作用下,管壁极易产生局部屈曲和整体失稳,采用十字梁与护筒连接的形式,极大地增强了护筒顶部的整体性能,并对顶部钢护筒壁的平面外屈曲起到了遏制作用。The stress of the steel casing is complex, and the diameter and thickness of the steel casing is relatively large (60<D/t=166.7<300), which is a structure that is very sensitive to welding residual stress and initial defects. In this case, the pipe wall is prone to local buckling and overall instability. The connection between the cross beam and the casing is adopted, which greatly enhances the overall performance of the top of the casing and prevents the out-of-plane buckling of the top steel casing wall. .
采用十字梁和加劲肋板作为主要受力构件在同样的材料下极大地增加了钢护筒顶部的整体刚度和塔吊支座处的腹板加劲肋使得腹板的面积矩有了大幅度的提高,并增加了梁上翼缘抵抗竖向集中荷载的能力,从而使材料的抗剪承载力及抗冲切承载力有了大幅度的提高,并将钢护筒顶部的集中应力通过加劲肋板以较均匀的方式传送至钢护筒上,减小了应力集中,防止钢护筒壁的局部失稳,增强了钢护筒自身的承载能力。The use of cross beams and stiffeners as the main force-bearing members greatly increases the overall rigidity of the top of the steel casing and the web stiffeners at the tower crane support greatly increase the area moment of the web under the same material. , and increased the ability of the upper flange of the beam to resist the vertical concentrated load, so that the shear bearing capacity and the punching shear bearing capacity of the material have been greatly improved, and the concentrated stress on the top of the steel casing is passed through the stiffener to reduce the load. It is transmitted to the steel casing in a uniform manner, which reduces the stress concentration, prevents the local instability of the steel casing wall, and enhances the bearing capacity of the steel casing itself.
对于与塔吊基础直接接触的十字加劲梁部分因焊缝质量要求较高,采用陆上施焊的形式,保证了焊接质量;对于其他构件,可直接在钢护筒上施焊,水上与陆上同时施焊,极大地加快了工程进度。For the part of the cross stiffened beam that is in direct contact with the foundation of the tower crane, due to the high quality requirements of the weld seam, land welding is used to ensure the welding quality; for other components, welding can be directly performed on the steel casing, both on water and on land. Simultaneous welding greatly speeds up the progress of the project.
上面结合附图对本实用新型进行了示例性描述,显然本实用新型具体实现并不受上述方式的限制,只要采用了本实用新型的技术方案进行的各种改进,或未经改进直接应用于其它场合的,均在本实用新型的保护范围之内。The utility model has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the utility model is not limited by the above methods, as long as the various improvements of the technical solution of the utility model are adopted, or directly applied to other applications without improvement. Occasions, all within the protection scope of the present utility model.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201427487U CN202081426U (en) | 2011-05-09 | 2011-05-09 | Tower crane foundation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201427487U CN202081426U (en) | 2011-05-09 | 2011-05-09 | Tower crane foundation |
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| CN202081426U true CN202081426U (en) | 2011-12-21 |
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| CN2011201427487U Expired - Fee Related CN202081426U (en) | 2011-05-09 | 2011-05-09 | Tower crane foundation |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105421478A (en) * | 2015-10-30 | 2016-03-23 | 北京思创佳德桩工机械制造有限公司 | Combined tower crane foundation and construction method thereof |
| CN112813848A (en) * | 2021-02-18 | 2021-05-18 | 中交第二公路工程局有限公司 | Supporting structure for platform erection based on steel pile foundation and construction method |
-
2011
- 2011-05-09 CN CN2011201427487U patent/CN202081426U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105421478A (en) * | 2015-10-30 | 2016-03-23 | 北京思创佳德桩工机械制造有限公司 | Combined tower crane foundation and construction method thereof |
| CN112813848A (en) * | 2021-02-18 | 2021-05-18 | 中交第二公路工程局有限公司 | Supporting structure for platform erection based on steel pile foundation and construction method |
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