CN202079190U - Automatic wafer-feeding mechanism - Google Patents
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- CN202079190U CN202079190U CN2011200494840U CN201120049484U CN202079190U CN 202079190 U CN202079190 U CN 202079190U CN 2011200494840 U CN2011200494840 U CN 2011200494840U CN 201120049484 U CN201120049484 U CN 201120049484U CN 202079190 U CN202079190 U CN 202079190U
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Abstract
本实用新型是一种圆片自动上料机构。包括机架、移动小车、升降机构,其中机架包括有固定架、固定在固定架上端的上导轨和固定在固定架下端的下导轨、位于两条平行的上导轨之间的齿条,固定架的一端设有安装孔,移动小车包括车架、固定在车架上的上滑轮构件及下滑轮构件、承载板、电机及齿轮,移动小车通过上滑轮构件和下滑轮构件与机架的上导轨和下导轨分别连接,电机固定在移动小车上,齿轮与电机的输出轴连接,且齿轮与机架上的齿条啮合,用于放置堆垛的圆片的承载板装设在车架的上表面,能沿安装孔上下运动的升降机构固定在机架上所设的安装孔上。本实用新型结构简单、操作方便、降低工人的劳动强度、大大提高生产效率。
The utility model relates to an automatic feeding mechanism for wafers. It includes a frame, a mobile trolley, and a lifting mechanism. The frame includes a fixed frame, an upper guide rail fixed on the upper end of the fixed frame, a lower guide rail fixed on the lower end of the fixed frame, and a rack located between two parallel upper rails. One end of the frame is provided with a mounting hole, and the mobile trolley includes the frame, the upper pulley member and the lower pulley member fixed on the frame, the load plate, the motor and the gear, and the mobile trolley passes through the upper pulley member, the lower pulley member and the upper pulley member of the frame. The guide rail and the lower guide rail are connected separately, the motor is fixed on the mobile trolley, the gear is connected with the output shaft of the motor, and the gear is meshed with the rack on the frame, and the loading plate for placing the stacked wafers is installed on the frame. On the upper surface, a lifting mechanism that can move up and down along the mounting hole is fixed on the mounting hole provided on the frame. The utility model has the advantages of simple structure, convenient operation, reduced labor intensity of workers and greatly improved production efficiency.
Description
技术领域 technical field
本实用新型涉及圆片自动上料机构,特别涉及一种在冲压自动生产线特别是高速气动生产线中能实现圆片的高速堆垛及自动上料的圆片自动提升上料机构。 The utility model relates to an automatic wafer feeding mechanism, in particular to an automatic wafer lifting and feeding mechanism capable of realizing high-speed stacking and automatic feeding of wafers in an automatic stamping production line, especially a high-speed pneumatic production line .
背景技术 Background technique
日常生活的很多产品,如锅体、餐具等均为冲压产品,其一般工艺过程为圆片落料——上料——涂油——冲压拉伸——第一次切边——拉伸成形——第二次切边——卷边——压印,而我国大部分工厂均采用各冲压工序用单一简单模在单一普通压力机上进行生产,工件和成品的上下料均靠工人手工操作,这种生产方式虽然具有所用设备均为通用设备,设备投资不大,生产方式灵活,但缺点是生产场地要求大,生产效率低,而且冲压生产属于高危险作业,容易出现工伤事故,因此推行由几台通用压力机组成,工序之间用送料机构传送冲压件的自动生产线是我国企业发展的必然趋势。本实用新型所涉及的一种圆片自动上料机构正是为了解决自动生产线中圆片的高速堆垛及自动上料问题,以使得生产线能不间断的连续工作。 Many products in daily life, such as pots and tableware, are all stamped products. The general process is wafer blanking - feeding - oiling - stamping and stretching - first edge trimming - stretching Forming - second trimming - curling - embossing, and most factories in China use a single simple mold for each stamping process to produce on a single ordinary press, and the loading and unloading of workpieces and finished products are all manually operated by workers , although this production method has general-purpose equipment, low investment in equipment, and flexible production methods, its disadvantages are that it requires a large production site, low production efficiency, and stamping production is a high-risk operation that is prone to work-related accidents. Therefore, it is promoted Composed of several general-purpose presses, an automatic production line that uses a feeding mechanism to transfer stamping parts between processes is an inevitable trend in the development of Chinese enterprises. The utility model relates to an automatic wafer feeding mechanism to solve the problems of high-speed stacking and automatic feeding of wafers in an automatic production line, so that the production line can work continuously without interruption. the
中国专利ZL200720102410.2、ZL200820091107.1和ZL200920090264.5等公布了一些列相关的自动上料机构,这些机构虽然可以代替人工完成上料工作,提高工作效率,但这些机构实际上为一个简易的机械手,只完成工件的自动上料这一传递工件的工作,速度较为缓慢,目前还没有专门针对圆片的高速堆垛及自动上料的机构。 Chinese patents ZL200720102410.2, ZL200820091107.1 and ZL200920090264.5 have announced a series of related automatic feeding mechanisms. Although these mechanisms can replace manual feeding work and improve work efficiency, these mechanisms are actually a simple manipulator. , only complete the automatic loading of the workpiece, which is the work of transferring the workpiece, and the speed is relatively slow. At present, there is no mechanism for high-speed stacking and automatic feeding of wafers. the
发明内容 Contents of the invention
本实用新型的目的在于考虑上述问题而提供一种在高速气动生产线中,能够实现圆片的高速堆垛及自动上料,使得生产线能够不间断的连续高速工作,大大提高生产线的工作效率和保障工人的生命安全。 The purpose of this utility model is to consider the above problems and provide a high-speed pneumatic production line that can realize high-speed stacking and automatic feeding of wafers, so that the production line can work continuously at high speed without interruption, greatly improving the work efficiency and security of the production line. worker's life safety. the
本实用新型的技术方案是:本实用新型的圆片自动上料机构,包括有机架、用于将堆垛的圆片送至升降机构上的移动小车、用于将堆垛的圆片送至装配工位的升降机构,其中机架包括有固定架、固定在固定架上端的两条平行的上导轨和固定在固定架下端的两条平行的下导轨、位于两条平行的上导轨之间的齿条,固定架的一端设有安装孔,移动小车包括有车架、固定在车架上的四组上滑轮构件及四组下滑轮构件、承载板、电机及齿轮,移动小车通过上滑轮构件和下滑轮构件与机架的上导轨和下导轨分别连接,电机固定在移动小车上,齿轮与电机的输出轴连接,且齿轮与机架上的齿条啮合,用于放置堆垛的圆片的承载板装设在车架的上表面,能沿安装孔上下运动的升降机构固定在机架上所设的安装孔上。 The technical scheme of the utility model is: the automatic wafer feeding mechanism of the utility model includes a frame, a mobile trolley for sending the stacked wafers to the lifting mechanism, and a moving trolley for sending the stacked wafers to the lifting mechanism. The lifting mechanism to the assembly station, wherein the frame includes a fixed frame, two parallel upper rails fixed on the upper end of the fixed frame and two parallel lower rails fixed on the lower end of the fixed frame, located between the two parallel upper rails One end of the fixed frame is provided with a mounting hole. The mobile trolley includes a frame, four sets of upper pulley components fixed on the frame, four sets of lower pulley components, a bearing plate, a motor and gears. The mobile trolley passes through the upper The pulley member and the lower pulley member are respectively connected to the upper guide rail and the lower guide rail of the frame, the motor is fixed on the mobile trolley, the gear is connected to the output shaft of the motor, and the gear is meshed with the rack on the frame, which is used to place the stacker. The carrying plate of the wafer is installed on the upper surface of the vehicle frame, and the lifting mechanism that can move up and down along the mounting hole is fixed on the mounting hole provided on the frame.
上述升降机构包括有蜗轮蜗杆升降机构及升降盘,其中蜗轮蜗杆升降机构的蜗轮与蜗轮驱动电机的输出轴连接,蜗轮蜗杆升降机构的蜗杆穿设在机架所设的安装孔上,升降盘装设在蜗轮蜗杆升降机构的蜗杆上。 The above-mentioned lifting mechanism includes a worm gear lifting mechanism and a lifting plate, wherein the worm gear of the worm gear lifting mechanism is connected with the output shaft of the worm gear drive motor, the worm of the worm gear lifting mechanism is passed through the mounting hole provided by the frame, and the lifting plate is installed. Set on the worm of the worm gear lifting mechanism. the
上述蜗轮蜗杆升降机构的蜗杆两侧还设有互相平行的直线导轨,升降盘的中部与蜗杆连接,升降盘的两侧与互相平行的直线导轨连接。 Both sides of the worm of the above-mentioned worm gear lifting mechanism are also provided with parallel linear guide rails, the middle part of the lifting disc is connected with the worm, and the two sides of the lifting disc are connected with the parallel linear guide rails. the
上述承载板上设有凹形缺口,上述升降盘设有与凹形缺口相互互补,工作时能完全配合的凸形缺口。 The above-mentioned bearing plate is provided with a concave notch, and the above-mentioned lifting plate is provided with a convex notch which is complementary to the concave notch and can be fully matched during operation. the
本实用新型由于采用承载板的凹形缺口与升降盘的凸形缺口相互互补的结构,因此,在上料时,移动小车上堆垛的圆片可以方便地传输到升降机构上,当升降机构往上输送圆片时,移动小车能快速回到初始位置重新堆垛圆片,以保证升降机构上的圆片上料完时能及时补充新堆垛的圆片,实现圆片的高速堆垛及自动上料。本实用新型结构简单、操作方便、充分降低了工人劳动强度、保障工人的生命安全、大大提高了生产效率,具有极强的实用性和推广价值。 Because the utility model adopts a structure in which the concave notch of the bearing plate and the convex notch of the lifting plate are complementary to each other, when loading materials, the wafers stacked on the mobile trolley can be conveniently transferred to the lifting mechanism, and when the lifting mechanism When the wafers are conveyed upward, the mobile trolley can quickly return to the initial position to re-stack the wafers, so as to ensure that the newly stacked wafers can be replenished in time when the wafers on the lifting mechanism are loaded, realizing high-speed stacking of wafers and Automatic feeding. The utility model has simple structure, convenient operation, fully reduces the labor intensity of workers, guarantees the life safety of workers, greatly improves production efficiency, and has strong practicality and popularization value. the
附图说明 Description of drawings
图1是本实用新型实施例圆片自动上料机构的透视图; Fig. 1 is the perspective view of the wafer automatic feeding mechanism of the utility model embodiment;
图2是本实用新型实施例圆片自动上料机构的机架透视图; Fig. 2 is the perspective view of the frame of the wafer automatic feeding mechanism of the embodiment of the present invention;
图3是本实用新型实施例圆片自动上料机构的移动小车透视图; Fig. 3 is the perspective view of the moving trolley of the wafer automatic feeding mechanism in the embodiment of the present invention;
图4是本实用新型实施例圆片自动上料机构的升降机构透视图; Fig. 4 is a perspective view of the lifting mechanism of the wafer automatic feeding mechanism in the embodiment of the present invention;
图5是本实用新型实施例圆片自动上料机构中移动小车在初始位置堆垛满圆片4的示意图; Fig. 5 is a schematic diagram of stacking full wafers 4 at the initial position of the moving trolley in the automatic wafer feeding mechanism of the embodiment of the present utility model;
图6是本实用新型实施例圆片自动上料机构中移动小车把堆垛满地圆片送往升降机构的示意图; Fig. 6 is a schematic diagram of the mobile trolley in the automatic wafer feeding mechanism of the embodiment of the present invention sending the stacked wafers to the lifting mechanism;
图7是本实用新型实施例圆片自动上料机构中升降机构在上料时,移动小车退回初始位置时的示意图; Fig. 7 is a schematic diagram of the moving trolley returning to the initial position when the lifting mechanism in the automatic wafer feeding mechanism of the embodiment of the present invention is feeding;
图8是本实用新型实施例圆片自动上料机构中升降机构在上料时移动小车退回初始位置重新堆垛圆片的示意图。 Fig. 8 is a schematic diagram of the lifting mechanism in the automatic wafer feeding mechanism of the embodiment of the present invention when the moving trolley returns to the initial position to re-stack the wafers during feeding.
图中:1.机架,11.固定架,12.齿条,13.上导轨,14.下导轨,15.安装孔, 2.移动小车,21.车架,22.上滑轮构件,23.下滑轮构件,24.承载板,25.电机,26.齿轮,27.凹形缺口,3.升降机构,31.蜗轮蜗杆丝杆升降机构,32.直线导轨,33.升降盘,34.凸形缺口,4.圆片。 In the figure: 1. frame, 11. fixed frame, 12. rack, 13. upper guide rail, 14. lower guide rail, 15. installation hole, 2. mobile trolley, 21. vehicle frame, 22. upper pulley member, 23 .lower pulley member, 24. bearing plate, 25. motor, 26. gear, 27. concave notch, 3. lifting mechanism, 31. worm gear screw lifting mechanism, 32. linear guide rail, 33. lifting plate, 34. Convex notch, 4. Disc. the
具体实施方式 Detailed ways
实施例: Example:
下面结合附图及实施例对本实用新型作进一步说明: Below in conjunction with accompanying drawing and embodiment the utility model is further described:
本实用新型的圆片自动上料机构,包括有机架1、用于将堆垛的圆片4送至升降机构3上的移动小车2、用于将堆垛的圆片4送至装配工位的升降机构3,其中机架1包括有固定架11、固定在固定架11上端的两条平行的上导轨13和固定在固定架11下端的两条平行的下导轨14、位于两条平行的上导轨13之间的齿条12,固定架11的一端设有安装孔15,移动小车2包括有车架21、固定在车架21上的四组上滑轮构件22及四组下滑轮构件23、承载板24、电机25及齿轮26,移动小车2通过上滑轮构件22和下滑轮构件23与机架1的上导轨13和下导轨14分别连接,电机25固定在移动小车2上,齿轮26与电机25的输出轴连接,且齿轮26与机架1上的齿条12啮合,用于放置堆垛的圆片4的承载板24装设在车架21的上表面,能沿安装孔15上下运动的升降机构3固定在机架1上所设的安装孔15上。
The automatic wafer feeding mechanism of the utility model includes a frame 1, a mobile trolley 2 for sending the stacked wafers 4 to the
本实施例中,上述升降机构3包括有蜗轮蜗杆升降机构31及升降盘33,其中蜗轮蜗杆升降机构31的蜗轮与蜗轮驱动电机的输出轴连接,蜗轮蜗杆升降机构31的蜗杆穿设在机架1所设的安装孔15上,升降盘33装设在蜗轮蜗杆升降机构31的蜗杆上。
In this embodiment, the above-mentioned
此外,上述蜗轮蜗杆升降机构31的蜗杆两侧还设有互相平行的直线导轨32,升降盘33的中部与蜗杆连接,升降盘33的两侧与互相平行的直线导轨32连接。
In addition, the two sides of the worm of the above-mentioned worm and
本实施例中,上述承载板24上设有凹形缺口27,上述升降盘33设有与凹形缺口27相互互补,工作时能完全配合的凸形缺口34。
In this embodiment, the supporting
从图1可知,本实用新型工作时,由于齿轮26与电机25的输出轴连接,且齿轮26与机架1上的齿条12啮合,故当电机25转动时,带动齿轮26转动,齿轮26与齿条12啮合,故通过电机25、齿轮26、齿条12能使移动小车2移动至升降机构3前与升降机构3互相配合,此外,本实用新型由于采用承载板24的凹形缺口27与升降盘33的凸形缺口34相互互补的结构,因此,在上料时,移动小车2上堆垛的圆片4可以方便地传输到升降机构3上,当升降机构3往上输送圆片4时,移动小车2能快速回到初始位置重新堆垛圆片4,以保证升降机构3上的圆片4上料完时能及时补充新堆垛的圆片4,实现圆片4的高速堆垛及自动上料。
As can be seen from Fig. 1, when the utility model works, because the
图5给出了移动小车2在初始位置堆垛满圆片4的状况,图6给出了移动小车2把堆垛满地圆片4送往升降机构3的状况,图7给出了升降机构3在上料时,移动小车2退回初始位置时的情况,图8给出了升降机构3在上料时移动小车2退回初始位置重新堆垛圆片4的情况。从实施例可以看出,本实用新型结构简单、操作方便、充分降低了工人劳动强度、保障工人的生命安全、大大提高了生产效率,具有极强的实用性和推广价值。
Figure 5 shows the status of the mobile trolley 2 stacking full wafers 4 at the initial position, Figure 6 shows the status of the mobile trolley 2 sending the stacked wafers 4 to the
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102205378A (en) * | 2011-02-28 | 2011-10-05 | 广东工业大学 | Automatic wafer feeding mechanism |
CN104646552A (en) * | 2015-02-16 | 2015-05-27 | 奥美森智能装备股份有限公司 | Material pulling mechanism of bending machine |
CN104889712A (en) * | 2015-06-25 | 2015-09-09 | 滁州达世汽车配件有限公司 | Vehicle axle assembly fitting line |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102205378A (en) * | 2011-02-28 | 2011-10-05 | 广东工业大学 | Automatic wafer feeding mechanism |
CN102205378B (en) * | 2011-02-28 | 2013-06-19 | 广东工业大学 | Automatic wafer feeding mechanism |
CN104646552A (en) * | 2015-02-16 | 2015-05-27 | 奥美森智能装备股份有限公司 | Material pulling mechanism of bending machine |
CN104646552B (en) * | 2015-02-16 | 2016-08-24 | 奥美森智能装备股份有限公司 | Material pulling mechanism of bending machine |
CN104889712A (en) * | 2015-06-25 | 2015-09-09 | 滁州达世汽车配件有限公司 | Vehicle axle assembly fitting line |
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