CN202073962U - Split friction-disc type brake - Google Patents
Split friction-disc type brake Download PDFInfo
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- CN202073962U CN202073962U CN2011201953552U CN201120195355U CN202073962U CN 202073962 U CN202073962 U CN 202073962U CN 2011201953552 U CN2011201953552 U CN 2011201953552U CN 201120195355 U CN201120195355 U CN 201120195355U CN 202073962 U CN202073962 U CN 202073962U
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- 238000005096 rolling process Methods 0.000 claims description 6
- 230000017525 heat dissipation Effects 0.000 abstract description 8
- 238000009423 ventilation Methods 0.000 abstract description 5
- 230000015556 catabolic process Effects 0.000 abstract description 3
- 238000001816 cooling Methods 0.000 abstract description 3
- 238000006731 degradation reaction Methods 0.000 abstract description 3
- 210000000003 hoof Anatomy 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 239000002783 friction material Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
本实用新型公开了一种分体摩擦片式制动器,包括驱动组件、制动鼓和蹄块组件,蹄块组件包括两个蹄块,蹄块外圆表面设置有摩擦片组件,摩擦片组件包括沿蹄块圆周方向并列设置的摩擦片,摩擦片之间设有沿圆周方向的间隙;本实用新型采用分体式并组合于制动蹄块的摩擦片组件结构,摩擦片之间设有圆周方向的间隙,在车辆行驶制动时,冷却风通过间隙流过,并且分体式结构还利于热传导的快速进行,因而具有较好的散热性能,在不改变现有的鼓式制动器所具有的优点的同时,创造较好的通风散热条件,利于保持较大的摩擦面积,增加制动力矩,降低制动器的热衰退性,保证较高制动效能,提高车辆行驶安全性。
The utility model discloses a split friction disc brake, which comprises a driving assembly, a brake drum and a shoe block assembly. The shoe block assembly includes two hoof blocks. The friction plates are arranged side by side along the circumferential direction of the shoe block, and there are gaps along the circumferential direction between the friction plates; the utility model adopts a split type friction plate assembly structure combined with the brake shoe block, and there is a circumferential gap between the friction plates. When the vehicle brakes, the cooling air flows through the gap, and the split structure is also conducive to the rapid conduction of heat, so it has better heat dissipation performance without changing the advantages of the existing drum brakes. At the same time, creating better ventilation and heat dissipation conditions is conducive to maintaining a larger friction area, increasing the braking torque, reducing the thermal degradation of the brakes, ensuring higher braking efficiency, and improving vehicle driving safety.
Description
技术领域 technical field
本实用新型涉及一种机动车安全部件,特别涉及一种制动器。The utility model relates to a motor vehicle safety component, in particular to a brake.
背景技术 Background technique
制动器是汽车制动系统中最重要的部件,其性能的好坏直接关系到整车的安全性。鼓式制动器因其结构紧凑、性能可靠、制动功率大且便于安装驻车装置等优点,是中、重型载货汽车和客车的前、后轮以及轿车后轮最常见的制动装置。The brake is the most important part in the vehicle braking system, and its performance is directly related to the safety of the vehicle. Due to its compact structure, reliable performance, high braking power and easy installation of parking devices, drum brakes are the most common braking devices for the front and rear wheels of medium and heavy trucks and passenger cars, as well as the rear wheels of cars.
现有技术中,重载汽车行车制动器普遍采用机械摩擦式制动器,分为鼓式和盘式两大类。鼓式制动器由于结构简单、造价低应用较多。但是鼓式制动器通风散热条件差,特别是在长时间的高速行驶过程中,热量散不出去,致使制动器产生热衰退、摩擦系数大幅度下降、制动力减弱,无法保证安全的制动效能,严重影响行车安全性。In the prior art, the service brakes of heavy-duty vehicles generally adopt mechanical friction brakes, which are divided into two categories: drum type and disc type. Drum brakes are widely used due to their simple structure and low cost. However, the ventilation and heat dissipation conditions of drum brakes are poor, especially during long-term high-speed driving, the heat cannot be dissipated, resulting in thermal degradation of the brakes, a sharp drop in friction coefficient, and weakened braking force, which cannot guarantee safe braking performance. affect driving safety.
因此,需要对现有的鼓式制动器进行改进,在不改变现有的鼓式制动器所具有的优点的同时,具有较好的通风散热条件,利于保持较大的摩擦面积,增大制动力矩,降低制动器的热衰退性,保证较高制动效能,提高车辆行驶安全性。Therefore, it is necessary to improve the existing drum brakes. While not changing the advantages of the existing drum brakes, it has better ventilation and heat dissipation conditions, which is beneficial to maintaining a larger friction area and increasing the braking torque. , reduce the thermal decay of the brakes, ensure higher braking performance, and improve vehicle safety.
实用新型内容 Utility model content
有鉴于此,本实用新型的目的提供一种分体摩擦片式制动器,在不改变现有的鼓式制动器所具有的优点的同时,具有较好的通风散热条件,保持具有较大的摩擦系数,降低制动器的热衰退性,保证较高制动效能,提高车辆行驶安全性。In view of this, the purpose of this utility model is to provide a split friction plate brake, which has better ventilation and heat dissipation conditions while maintaining the advantages of the existing drum brake, and maintains a larger friction coefficient. , reduce the thermal decay of the brakes, ensure higher braking performance, and improve vehicle safety.
本实用新型的分体摩擦片式制动器,包括驱动组件、制动鼓和蹄块组件,所述蹄块组件包括两个蹄块,所述蹄块外圆表面设置有摩擦片组件,所述摩擦片组件包括沿蹄块圆周方向并列设置的摩擦片,摩擦片之间设有沿圆周方向的间隙。The split friction disc brake of the utility model includes a driving assembly, a brake drum and a shoe assembly, the shoe assembly includes two shoe blocks, the outer surface of the shoe block is provided with a friction plate assembly, and the friction The plate assembly includes friction plates arranged side by side along the circumferential direction of the shoe block, and gaps along the circumferential direction are provided between the friction plates.
进一步,所述摩擦片以可沿圆周方向具有活动余量的方式单自由度配合设置于蹄块;Further, the friction plate is arranged on the shoe with a single degree of freedom in a manner that can have a movable margin in the circumferential direction;
进一步,还包括与摩擦片一一对应的滑块,所述摩擦片固定设置于滑块并通过滑块设置于蹄块;Further, it also includes a slider corresponding to the friction plate one by one, and the friction plate is fixedly arranged on the slider and is arranged on the shoe through the slider;
进一步,所述蹄块外圆表面与滑块一一对应设置沿圆周方向的燕尾槽,所述滑块设有与燕尾槽配合的燕尾块,所述燕尾块纵向端部与燕尾槽纵向端侧面之间设有余量;Further, the outer surface of the shoe block and the slider are provided with dovetail grooves along the circumferential direction one by one, and the slider is provided with a dovetail block matching with the dovetail groove, and the longitudinal end of the dovetail block is connected to the longitudinal end side of the dovetail groove. with a margin in between;
进一步,所述燕尾块纵向两端部与燕尾槽纵向两端侧面之间分别对应设有缓冲弹簧;Further, buffer springs are respectively provided between the longitudinal ends of the dovetail block and the sides of the dovetail groove;
进一步,所述驱动组件为楔式驱动组件;Further, the drive assembly is a wedge drive assembly;
进一步,楔式驱动组件包括增力杆和两个驱动柱塞,所述两个蹄块之间靠下设有对其施加预紧力的回位弹簧I,两个蹄块的下端部在回位弹簧I的作用下对应靠于增力杆两端,两个蹄块之间靠上设有对其施加预紧力的回位弹簧II,两个驱动柱塞同轴设置,两个蹄块的上端部在回位弹簧II的作用下对应靠于两个驱动柱塞的外侧端部;两个驱动柱塞的内侧端部均为由下至上向外侧倾斜的斜面,两个驱动柱塞的斜面之间设有横向两侧带滚动体的托架,两个驱动柱塞的斜面在回位弹簧II作用下靠于对应侧的滚动体。Further, the wedge-type driving assembly includes a booster rod and two driving plungers, and a return spring I for applying a pretightening force to it is provided below between the two shoe blocks, and the lower ends of the two shoe blocks Under the action of position spring I, it is corresponding to the two ends of the booster rod. There is a return spring II on the upper part of the two shoes to apply pre-tightening force to it. Two driving plungers are arranged coaxially. The two shoes The upper end of the upper end of the return spring II corresponds to the outer end of the two driving plungers; the inner ends of the two driving plungers are inclined from bottom to top to the outside, and the two driving plungers There are brackets with rolling bodies on both lateral sides between the slopes, and the slopes of the two driving plungers lean against the rolling bodies on the corresponding sides under the action of the return spring II.
本实用新型的有益效果:本实用新型的分体摩擦片式制动器,采用分体式并组合于制动蹄块的摩擦片组件结构,摩擦片之间设有圆周方向的间隙,在车辆行驶制动时,冷却风通过间隙流过,并且分体式结构还利于热传导的快速进行,因而具有较好的散热性能,在不改变现有的鼓式制动器所具有的优点的同时,创造较好的通风散热条件,利于保持较大的摩擦面积,增大制动力矩,降低制动器的热衰退性,保证较高制动效能,提高车辆行驶安全性。Beneficial effects of the utility model: the split friction disc brake of the present utility model adopts a split friction disc assembly structure combined with the brake shoes, and there is a gap in the circumferential direction between the friction discs. When cooling, the cooling air flows through the gap, and the split structure is also conducive to the rapid conduction of heat conduction, so it has better heat dissipation performance, and creates better ventilation and heat dissipation without changing the advantages of the existing drum brakes. conditions, it is beneficial to maintain a larger friction area, increase the braking torque, reduce the thermal degradation of the brake, ensure higher braking efficiency, and improve vehicle driving safety.
附图说明 Description of drawings
下面结合附图和实施例对本实用新型作进一步描述。Below in conjunction with accompanying drawing and embodiment the utility model is described further.
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为图1沿A-A向剖视图;Fig. 2 is a sectional view along A-A direction of Fig. 1;
图3为图2沿B-B向剖视图。Fig. 3 is a sectional view along B-B direction of Fig. 2 .
具体实施方式 Detailed ways
图1为本实用新型的结构示意图,图2为图1沿A-A向剖视图,图3为图2沿B-B向剖视图,如图所示:本实施例的分体摩擦片式制动器,包括驱动组件、制动鼓和蹄块组件,所述蹄块组件包括两个蹄块1,所述蹄块1外圆表面设置有摩擦片组件,所述摩擦片组件包括沿蹄块1圆周方向并列设置的摩擦片2,摩擦片2之间设有沿圆周方向的间隙;摩擦片2可以是固定设置,也可以是在圆周方向具有较小的自由度,轴向具有一定自由度的方式设置。Fig. 1 is a structural schematic diagram of the present utility model, Fig. 2 is a sectional view along the A-A direction of Fig. 1, and Fig. 3 is a sectional view along the B-B direction of Fig. 2, as shown in the figure: the split friction disc brake of this embodiment includes a drive assembly, Brake drum and shoe block assembly, the shoe block assembly includes two
本实施例中,所述摩擦片2以可沿圆周方向具有活动余量的方式单自由度配合设置于蹄块1;现有技术中,整体式摩擦片与制动鼓之间的接触面积由于制造误差而具有局限性,本实施例的结构,由于摩擦片2具有在圆周方向上的微小自由度,在制动时,则会自动调整摩擦片2与制动鼓之间的接触,达到接触面积最大的效果,从而提高制动效果。由此可见,多片式可滑动摩擦片能够提高摩擦片组件与制动鼓的贴合度,提高制动器的散热性,拆装方便,结构简单,节省摩擦材料,降低成本。In this embodiment, the
本实施例中,还包括与摩擦片2一一对应的滑块3,所述摩擦片2固定设置于滑块3并通过滑块设置于蹄块1;本实施例中,每个蹄块上的摩擦片为6个,摩擦片2铆接于滑块3;通过滑块设置的结构,利于减小摩擦片2所承受的冲击力,仅用于摩擦制动,避免其承受拉应力,利于提高摩擦片的使用寿命。In this embodiment, a
本实施例中,所述蹄块1外圆表面与滑块3一一对应设置沿圆周方向的燕尾槽,所述滑块设有与燕尾槽配合的燕尾块,所述燕尾块纵向端部与燕尾槽纵向端侧面之间设有余量;实现制动过程中自动调整摩擦接触面积的目的;且燕尾槽结构简单,易于加工,较佳的限制摩擦片及滑块的自由度。In this embodiment, the outer surface of the
本实施例中,所述燕尾块纵向两端部与燕尾槽纵向两端侧面之间分别对应设有缓冲弹簧(图中分别为缓冲弹簧10和缓冲弹簧10a);缓冲弹簧(缓冲弹簧10和缓冲弹簧10a)保证滑块2在燕尾槽内自由滑动的同时减小对燕尾槽两两端侧面的冲击,同时,在解除制动后,带动滑块回到燕尾槽内初始位置。In this embodiment, buffer springs (respectively
本实施例中,所述驱动组件为楔式驱动组件;可采用现有技术中任何楔式驱动的结构,结构简单,驱动可靠,成本较低。In this embodiment, the drive assembly is a wedge drive assembly; any wedge drive structure in the prior art can be used, and the structure is simple, the drive is reliable, and the cost is low.
本实施例中,楔式驱动组件包括增力杆9和两个驱动柱塞4,所述两个蹄块1之间靠下设有对其施加预紧力的回位弹簧I8,两个蹄块1的下端部在回位弹簧I8的作用下对应靠于增力杆9两端,两个蹄块1之间靠上设有对其施加预紧力的回位弹簧II7,两个驱动柱塞4同轴设置,两个蹄块1的上端部在回位弹簧II7的作用下对应靠于两个驱动柱塞4的外侧端部,两个蹄块1的上端部之间和下端部之间在预紧力作用下浮动支撑于增力杆9和两个驱动柱塞4,不具有其它连接关系,可在两个蹄块1的上端部和下端部设有容纳增力杆9两端以及两个驱动柱塞4外侧端部的槽形结构,利于保持稳固;外侧端部是指蹄块1制动时向两侧张开的方向;两个驱动柱塞4的内侧端部均为由下至上向外侧倾斜的斜面,两个驱动柱塞4的斜面之间设有横向两侧带滚动体5的托架6,两个驱动柱塞4的斜面在回位弹簧II7作用下靠于对应侧的滚动体5。制动时,托架在制动力的作用下向下运动,两侧的滚动体驱动斜面向两侧张开,两个柱塞分别向外侧运动,驱动两个蹄块向外侧张开,实现制动;制动完成,托架向上回位,两个蹄块在回位弹簧I 8和回位弹簧II7的作用下恢复常态;本实施例的结构驱动顺畅,回位灵活,并具有较为简单的结构。In this embodiment, the wedge-type driving assembly includes a booster rod 9 and two driving plungers 4, and a return spring I8 for applying a pretightening force is arranged between the two
最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the utility model can be Modifications or equivalent replacements of the technical solutions without departing from the purpose and scope of the technical solutions of the utility model shall be covered by the claims of the utility model.
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102840255A (en) * | 2012-09-20 | 2012-12-26 | 湖南中联重科车桥有限公司 | Brake shoe, arrester and engineering vehicle |
CN102853003A (en) * | 2012-09-20 | 2013-01-02 | 湖南中联重科车桥有限公司 | Automobile and brake thereof |
CN105299109A (en) * | 2015-10-28 | 2016-02-03 | 嘉善烽火节能设备有限公司 | Push-rod brake with automatic rapid heat dissipation function |
CN106382309A (en) * | 2016-11-30 | 2017-02-08 | 北京天宜上佳新材料股份有限公司 | Drum-type brake lining |
CN107701622A (en) * | 2017-08-01 | 2018-02-16 | 武汉理工大学 | The enhanced drum brake of Temperature Control Type |
CN108425970A (en) * | 2018-03-22 | 2018-08-21 | 江苏三志制动器有限公司 | A kind of reinforced hot investment casting single shaft pin brake assembly |
CN109404441A (en) * | 2018-12-31 | 2019-03-01 | 河北百龙汽车配件制造有限公司 | A kind of anticreep brake shoe |
CN111396480A (en) * | 2019-01-03 | 2020-07-10 | 现代摩比斯株式会社 | Drum brake device for vehicle |
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2011
- 2011-06-10 CN CN2011201953552U patent/CN202073962U/en not_active Expired - Fee Related
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102853003A (en) * | 2012-09-20 | 2013-01-02 | 湖南中联重科车桥有限公司 | Automobile and brake thereof |
CN102840255B (en) * | 2012-09-20 | 2015-09-16 | 湖南中联重科车桥有限公司 | Brake shoe, break and engineering vehicle |
CN102840255A (en) * | 2012-09-20 | 2012-12-26 | 湖南中联重科车桥有限公司 | Brake shoe, arrester and engineering vehicle |
CN105299109A (en) * | 2015-10-28 | 2016-02-03 | 嘉善烽火节能设备有限公司 | Push-rod brake with automatic rapid heat dissipation function |
CN106382309B (en) * | 2016-11-30 | 2019-02-19 | 北京天宜上佳高新材料股份有限公司 | A kind of drum brake lining |
CN106382309A (en) * | 2016-11-30 | 2017-02-08 | 北京天宜上佳新材料股份有限公司 | Drum-type brake lining |
CN107701622B (en) * | 2017-08-01 | 2019-07-23 | 武汉理工大学 | The enhanced drum brake of Temperature Control Type |
CN107701622A (en) * | 2017-08-01 | 2018-02-16 | 武汉理工大学 | The enhanced drum brake of Temperature Control Type |
CN108425970A (en) * | 2018-03-22 | 2018-08-21 | 江苏三志制动器有限公司 | A kind of reinforced hot investment casting single shaft pin brake assembly |
CN109404441A (en) * | 2018-12-31 | 2019-03-01 | 河北百龙汽车配件制造有限公司 | A kind of anticreep brake shoe |
CN109404441B (en) * | 2018-12-31 | 2021-01-15 | 河北百龙汽车配件股份有限公司 | An anti-slip brake shoe |
CN111396480A (en) * | 2019-01-03 | 2020-07-10 | 现代摩比斯株式会社 | Drum brake device for vehicle |
CN111396480B (en) * | 2019-01-03 | 2022-07-05 | 现代摩比斯株式会社 | Drum brake device for vehicle |
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