CN202072024U - Baking oven with online sterilizing function for tunnel type sterilizing drying machine - Google Patents

Baking oven with online sterilizing function for tunnel type sterilizing drying machine Download PDF

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CN202072024U
CN202072024U CN2011201504163U CN201120150416U CN202072024U CN 202072024 U CN202072024 U CN 202072024U CN 2011201504163 U CN2011201504163 U CN 2011201504163U CN 201120150416 U CN201120150416 U CN 201120150416U CN 202072024 U CN202072024 U CN 202072024U
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sterilizing
sterilizing gas
air
online
tunnel
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蔡大宇
曹亮
唐岳
周飞跃
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Truking Technology Ltd
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Abstract

本实用新型公开了一种隧道式灭菌干燥机用具有在线灭菌功能的烘箱,包括箱体以及装设于箱体内的热风组件、传送网带、加热器,热风组件位于传送网带的上方,加热器的进风端通过回风通道与传送网带的下方相连通,加热器的出风端与热风组件的进风端之间形成有进风腔室,箱体上装设有一组以上的灭菌气体发生装置,灭菌气体发生装置的出口与进风腔室相连通。本实用新型具有结构简单紧凑、成本低廉、适用范围广、安装使用方便、能够定期在线灭菌提高药品质量的优点。

Figure 201120150416

The utility model discloses an oven with on-line sterilization function for a tunnel-type sterilization dryer, which comprises a box body and a hot air component installed in the box body, a conveying mesh belt and a heater. The hot air component is located above the conveying mesh belt , the air inlet end of the heater communicates with the bottom of the conveying mesh belt through the air return channel, an air inlet chamber is formed between the air outlet end of the heater and the air inlet end of the hot air assembly, and more than one set of The sterilizing gas generating device, the outlet of the sterilizing gas generating device communicates with the air inlet chamber. The utility model has the advantages of simple and compact structure, low cost, wide application range, convenient installation and use, and can be regularly sterilized on-line to improve the quality of medicines.

Figure 201120150416

Description

隧道式灭菌干燥机用具有在线灭菌功能的烘箱Oven with online sterilization function for tunnel sterilization dryer

技术领域 technical field

本实用新型主要涉及到食品、制药等包装机械领域,特指一种用于食品、制药等领域的灭菌干燥机。 The utility model mainly relates to the fields of packaging machinery for food and pharmacy, in particular to a sterilizing dryer used in the fields of food and pharmacy.

背景技术 Background technique

在食品、制药等包装机械行业中,隧道式灭菌干燥机主要是用于药瓶的烘干与灭菌去热原。根据结构功能不同,干燥机分为预热段、高温段和冷却段。高温段主要是将经洗瓶机洗涤后的药瓶输入高温烘箱进行烘干、灭菌或去热原,温度可达250℃-350℃。高温段一般经长期高温烘烤能够杀灭不耐温的细菌,虽然耐高温细菌占细菌总量不到1‰,但这些细菌在高温段长期滋养,日积月累越来越多,而高温段烘箱不容易打开来清洁或灭菌,因此耐高温细菌达到一定比例后将会污染药瓶,直接影响药品的质量。 In food, pharmaceutical and other packaging machinery industries, the tunnel sterilization dryer is mainly used for drying and sterilizing medicine bottles to remove pyrogens. According to different structural functions, the dryer is divided into a preheating section, a high temperature section and a cooling section. The high-temperature section is mainly to put the medicine bottles washed by the bottle washing machine into the high-temperature oven for drying, sterilization or depyrogenation, and the temperature can reach 250°C-350°C. Generally, long-term high-temperature baking can kill heat-resistant bacteria in the high-temperature section. Although high-temperature-resistant bacteria account for less than 1‰ of the total number of bacteria, these bacteria have been nourished in the high-temperature section for a long time, and more and more are accumulated over time. However, the oven in the high-temperature section does not It is easy to open to clean or sterilize, so when the high-temperature-resistant bacteria reach a certain proportion, it will contaminate the medicine bottle and directly affect the quality of the medicine.

实用新型内容 Utility model content

本实用新型所要解决的技术问题是:针对现有技术的不足,提供一种结构简单紧凑、成本低廉、适用范围广、安装使用方便、能够定期在线灭菌提高药品质量的隧道式灭菌干燥机用具有在线灭菌功能的烘箱。 The technical problem to be solved by the utility model is to provide a tunnel type sterilizing dryer which is simple and compact in structure, low in cost, wide in application range, easy to install and use, and capable of regular on-line sterilization to improve the quality of medicines. Use an oven with in-line sterilization function.

为解决上述技术问题,本实用新型采用以下技术方案: In order to solve the above technical problems, the utility model adopts the following technical solutions:

一种隧道式灭菌干燥机用具有在线灭菌功能的烘箱,包括箱体以及装设于箱体内的热风组件、传送网带、加热器,所述热风组件位于传送网带的上方,所述加热器的进风端通过回风通道与所述传送网带的下方相连通,所述加热器的出风端与所述热风组件的进风端之间形成有进风腔室,所述箱体上装设有一组以上的灭菌气体发生装置,所述灭菌气体发生装置的出口与所述进风腔室相连通。 An oven with an online sterilization function for a tunnel-type sterilizing dryer, including a box body and a hot air assembly installed in the box body, a conveying mesh belt, and a heater. The hot air assembly is located above the conveying mesh belt. The air inlet end of the heater communicates with the bottom of the conveying mesh belt through the return air passage, and an air inlet chamber is formed between the air outlet end of the heater and the air inlet end of the hot air assembly. The body is equipped with more than one group of sterilizing gas generating devices, and the outlets of the sterilizing gas generating devices communicate with the air inlet chamber.

作为对本实用新型的进一步改进: As a further improvement to the utility model:

所述灭菌气体发生装置包括灭菌气体发生器、传送管道以及灭菌气体入口,所述灭菌气体入口开设于箱体的顶壁上,所述灭菌气体发生器的出气端通过所述传送管道与所述灭菌气体入口连通。  The sterilizing gas generating device includes a sterilizing gas generator, a transmission pipeline and a sterilizing gas inlet, the sterilizing gas inlet is opened on the top wall of the box, and the gas outlet of the sterilizing gas generator passes through A transfer conduit communicates with the sterilizing gas inlet. the

所述传送管道上装设有阀门。 Valves are installed on the conveying pipeline.

所述箱体上与预热段的交接处设有可启闭的前风门,所述箱体上与冷却段交接处设有可启闭的后风门。 A front damper that can be opened and closed is provided at the junction of the box body and the preheating section, and a rear damper that can be opened and closed is arranged at the junction of the box body and the cooling section.

所述箱体侧壁上开设有气体浓度检测探头安装孔,所述灭菌气体浓度检测探头安装孔内插设气体浓度检测探头或探头塞块。  A gas concentration detection probe installation hole is provided on the side wall of the box, and a gas concentration detection probe or a probe block is inserted in the sterilization gas concentration detection probe installation hole. the

所述灭菌气体浓度检测探头安装孔开设于所述高温高效过滤器和传送网带之间的侧壁上。 The installation hole of the sterilization gas concentration detection probe is opened on the side wall between the high-temperature high-efficiency filter and the conveying mesh belt.

与现有技术相比,本实用新型的优点在于:本实用新型通过在箱体上装设一组以上的灭菌气体发生装置,灭菌气体发生装置的出口与热风机内的进风腔室相连通,当开启灭菌气体发生装置后,灭菌气体在热风机的作用下循环流动于箱体的内腔,形成循环风,可定期对箱体内腔进行在线灭菌,避免日积月累的耐高温细菌污染药瓶,提高药品质量;本实用新型具有结构简单紧凑、成本低廉、安装使用方便、适用范围广的优点。 Compared with the prior art, the utility model has the advantages that: the utility model installs more than one group of sterilizing gas generating devices on the box body, and the outlet of the sterilizing gas generating device is connected with the air inlet chamber in the hot air blower When the sterilizing gas generating device is turned on, the sterilizing gas circulates in the inner cavity of the box under the action of the hot air blower to form a circulating air, which can regularly sterilize the inner cavity of the box on-line to avoid the accumulation of high-temperature resistant bacteria The medicine bottle is polluted and the medicine quality is improved; the utility model has the advantages of simple and compact structure, low cost, convenient installation and use, and wide application range.

附图说明 Description of drawings

图1是本实用新型正常生产时的横向截面结构示意图; Fig. 1 is the transverse cross-sectional structure schematic diagram during normal production of the utility model;

图2是本实用新型在线灭菌时的横向截面结构示意图; Fig. 2 is a schematic diagram of a transverse cross-sectional structure during on-line sterilization of the present utility model;

图3是本实用新型在线灭菌时的纵向截面结构示意图。 Fig. 3 is a schematic diagram of a longitudinal section structure of the utility model during in-line sterilization.

图例说明 illustration

1、预热段;2、箱体;3、冷却段;4、前风门;5、后风门;6、灭菌气体入口;7、阀门; 8、进风腔室;9、热风机;10、风罩;11、高温高效过滤器;12、传送网带;13、传送管道;14、灭菌气体发生器;15、探头塞块;16、灭菌气体浓度检测探头;17、加热器;18、回风通道。 1. Preheating section; 2. Cabinet; 3. Cooling section; 4. Front damper; 5. Rear damper; 6. Sterilizing gas inlet; 7. Valve; 8. Air inlet chamber; 9. Hot air blower; 10 11. High-temperature high-efficiency filter; 12. Conveying mesh belt; 13. Conveying pipeline; 14. Sterilizing gas generator; 15. Probe block; 16. Sterilizing gas concentration detection probe; 17. Heater; 18. Air return channel.

具体实施方式 Detailed ways

下面结合具体实施例及附图对本实用新型作进一步的说明。 Below in conjunction with specific embodiment and accompanying drawing, the utility model is further described.

如图1、图2和图3所示,本实用新型的隧道式灭菌干燥机用具有在线灭菌功能的烘箱,包括箱体2以及装设于箱体2内的热风组件、传送网带12、加热器17,热风组件位于传送网带12的上方,加热器17的进风端通过回风通道18与传送网带12的下方相连通,加热器17的出风端与热风组件的进风端之间形成有进风腔室8。热风组件包括由上至下依次布置的热风机9、风罩10、高温高效过滤器11,热风机9排出的热风经过风罩10、高温高效过滤器11后均匀散布于传送网带12所传送的瓶体上,此结构为常规技术,在此就不再赘述。 As shown in Figure 1, Figure 2 and Figure 3, the tunnel type sterilization dryer of the present utility model is an oven with on-line sterilization function, including a box body 2, a hot air assembly installed in the box body 2, and a conveyor belt 12. Heater 17, the hot air assembly is located above the conveying mesh belt 12, the air inlet end of the heater 17 communicates with the bottom of the conveying mesh belt 12 through the return air passage 18, and the air outlet end of the heater 17 is connected to the inlet of the hot air assembly. An air inlet chamber 8 is formed between the air ends. The hot air assembly includes a hot air blower 9, an air cover 10, and a high-temperature high-efficiency filter 11 arranged sequentially from top to bottom. On the bottle body, this structure is a conventional technology, so it will not be repeated here.

本实用新型在箱体2上装设有一组以上的灭菌气体发生装置,灭菌气体发生装置的出口与进风腔室8相连通。通过在箱体2上装设灭菌气体发生装置,并使灭菌气体发生装置的出气端与进风腔室8相连通,当开启灭菌气体发生装置后,灭菌气体可在热风机9的作用下循环流动于箱体2内腔,形成循环风,以定期对箱体2内腔进行在线灭菌,可避免日积月累的耐高温细菌污染药瓶,可提高药品的质量,结构简单紧凑、安装使用方便。 The utility model is equipped with more than one group of sterilizing gas generating devices on the box body 2 , and the outlet of the sterilizing gas generating devices communicates with the air inlet chamber 8 . By installing a sterilizing gas generating device on the box body 2, and making the gas outlet of the sterilizing gas generating device communicate with the air inlet chamber 8, when the sterilizing gas generating device is turned on, the sterilizing gas can flow in the hot air blower 9 Under the action, it circulates in the inner cavity of the box body 2 to form a circulating air to regularly sterilize the inner cavity of the box body 2 on-line, which can avoid the accumulation of high-temperature-resistant bacteria from contaminating the medicine bottle and improve the quality of the medicine. The structure is simple and compact, and it is easy to install Easy to use.

本实施例中,灭菌气体发生装置包括灭菌气体发生器14、传送管道13以及灭菌气体入口6,灭菌气体入口6开设于箱体2的顶壁上,灭菌气体发生器14的出气端通过传送管道13与灭菌气体入口6连通,传送管道13上装设有阀门7,可实时控制灭菌气体的输入。 In this embodiment, the sterilizing gas generating device includes a sterilizing gas generator 14, a transmission pipeline 13 and a sterilizing gas inlet 6, the sterilizing gas inlet 6 is set on the top wall of the box body 2, and the sterilizing gas generator 14 The gas outlet is communicated with the sterilizing gas inlet 6 through the transmission pipeline 13, and the transmission pipeline 13 is provided with a valve 7, which can control the input of the sterilizing gas in real time.

箱体2上与预热段1的交接处设有可开启和关闭的前风门4,箱体2上与冷却段3交接处设有可开启和关闭的后风门5。需要在线灭菌时,关闭前风门4和后风门5,可使箱体2内部形成一个相对密封的环境,同时也可防止灭菌气体泄漏至箱体2外部。箱体2上于高温高效过滤器11和传送网带12之间的侧壁上开设有灭菌气体浓度检测探头安装孔,灭菌气体浓度检测探头安装孔内插设灭菌气体浓度检测探头16或探头塞块15。不需要在线灭菌时,灭菌气体浓度检测探头安装孔内插设探头塞块15;需要在线灭菌时,拔出探头塞块15,插入灭菌气体浓度检测探头16即可,用于检测灌入至箱体2内的灭菌气体浓度。  A front damper 4 that can be opened and closed is provided at the junction of the box body 2 and the preheating section 1 , and a rear damper 5 that can be opened and closed is arranged at the junction of the box body 2 and the cooling section 3 . When in-line sterilization is required, closing the front air door 4 and the rear air door 5 can form a relatively sealed environment inside the box body 2 and prevent the sterilizing gas from leaking to the outside of the box body 2 at the same time. On the side wall between the high-temperature high-efficiency filter 11 and the conveyor belt 12, the box body 2 is provided with a sterilization gas concentration detection probe installation hole, and a sterilization gas concentration detection probe 16 is inserted in the installation hole of the sterilization gas concentration detection probe. Or probe block 15. When in-line sterilization is not required, a probe plug 15 is inserted into the installation hole of the sterilization gas concentration detection probe; when in-line sterilization is required, the probe plug 15 is pulled out, and the sterilization gas concentration detection probe 16 is inserted for detection The concentration of the sterilizing gas poured into the casing 2. the

在线灭菌过程:如图2和图3所示,关闭前风门4和后风门5,拔出探头塞块15,插入灭菌气体浓度检测探头16,打开阀门7,开启热风机9,开启灭菌气体发生器14,灭菌气体经过传送管道13输送到箱体2内的进风腔室8,在热风机9的作用下,吹至风罩10、高温高效过滤器11、高温灭菌室和传送网带12后,灭菌气体到达回风通道,再经过加热器17流向进风腔室8,再次被热风机9吸入并吹向箱体2内,形成循环风。随着灭菌气体不断灌入箱体2,箱体2内的灭菌气体浓度将慢慢升高,灭菌气体浓度由灭菌气体浓度检测探头16检测,当达到灭菌浓度后关闭灭菌气体发生器14,当低于灭菌浓度时再次开启灭菌气体发生器14,直至达到一定的灭菌时间再关闭灭菌气体发生器14,关闭阀门7,开启前风门4和后风门5,箱体2内的灭菌气体将发散到房间,随空调风排出,当箱体2内的灭菌气体浓度下降至不影响人体健康时,整个灭菌过程结束。 On-line sterilization process: as shown in Figure 2 and Figure 3, close the front damper 4 and the rear damper 5, pull out the probe plug 15, insert the sterilization gas concentration detection probe 16, open the valve 7, turn on the hot air blower 9, turn on the Bacteria gas generator 14, the sterilizing gas is transported to the air inlet chamber 8 in the box body 2 through the transmission pipeline 13, and is blown to the wind cover 10, the high-temperature high-efficiency filter 11, and the high-temperature sterilization chamber under the action of the hot air blower 9 After conveying the mesh belt 12, the sterilizing gas reaches the air return channel, flows to the air inlet chamber 8 through the heater 17, is inhaled by the hot air blower 9 again and blows into the casing 2 to form a circulating air. As the sterilizing gas is continuously poured into the box body 2, the concentration of the sterilizing gas in the box body 2 will gradually increase, and the sterilizing gas concentration will be detected by the sterilizing gas concentration detection probe 16. When the sterilizing gas concentration is reached, the sterilizing gas will be closed. Gas generator 14, when it is lower than the sterilizing concentration, open the sterilizing gas generator 14 again, close the sterilizing gas generator 14 again until a certain sterilization time is reached, close the valve 7, open the front damper 4 and the rear damper 5, The sterilizing gas in the box 2 will diffuse into the room and be discharged with the air-conditioning wind. When the concentration of the sterilizing gas in the box 2 drops to a level that does not affect human health, the entire sterilization process ends.

以上所述仅是本实用新型的优选实施方式,本实用新型的保护范围并不仅局限于上述实施例,凡属于本实用新型思路下的技术方案均属于本实用新型的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理前提下的若干改进和润饰,均应视为本实用新型的保护范围。 The above descriptions are only preferred implementations of the present utility model, and the protection scope of the present utility model is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present utility model all belong to the protection scope of the present utility model. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the utility model should be regarded as the protection scope of the utility model.

Claims (6)

1. a tunnel sterilizing and drying machine is with the baking oven with online sterilizing function, comprise casing (2) and be installed in the interior hot blast assembly of casing (2), transmit guipure (12), temperature booster (17), described hot blast assembly is positioned at the top of transmitting guipure (12), the air intake of described temperature booster (17) is connected by the below of return air channel (18) with described transmission guipure (12), be formed with air intake chamber (8) between the outlet air end of described temperature booster (17) and the air intake of described hot blast assembly, it is characterized in that: be equiped with one group of above sterilizing gas generating means on the described casing (2), the outlet of described sterilizing gas generating means is connected with described air intake chamber (8).
2. the baking oven of tunnel sterilizing and drying machine according to claim 1 with online sterilizing function, it is characterized in that: described sterilizing gas generating means comprises sterilizing gas producer (14), transfer canal (13) and sterilizing gas inlet (6), described sterilizing gas inlet (6) is opened on the roof of described casing (2), the outlet side of described sterilizing gas producer (14) by described transfer canal (13) and described sterilizing gas enter the mouth (6) be communicated with.
3. tunnel sterilizing and drying machine according to claim 2 is characterized in that: be equiped with valve (7) on the described transfer canal (13) with the baking oven with online sterilizing function.
4. according to claim 1 or 2 or 3 baking ovens of described tunnel sterilizing and drying machines with online sterilizing function, it is characterized in that: described casing (2) is gone up and the junction of preheating section (1) is provided with able to turn on or off preceding air door (4), and described casing (2) is gone up and cooling section (3) junction is provided with able to turn on or off back air door (5).
5. according to claim 1 or 2 or 3 baking ovens of described tunnel sterilizing and drying machines with online sterilizing function, it is characterized in that: offer sterilizing gas concentration detection probe mounting hole on described casing (2) sidewall, plug sterilizing gas concentration detection probe (16) or probe chock (15) in the described sterilizing gas concentration detection probe mounting hole.
6. tunnel sterilizing and drying machine according to claim 5 is characterized in that with the baking oven with online sterilizing function: described sterilizing gas concentration detection probe mounting hole is opened on the sidewall between described high temperature high efficiency particulate air filter (11) and the transmission guipure (12).
CN2011201504163U 2011-05-12 2011-05-12 Baking oven with online sterilizing function for tunnel type sterilizing drying machine Expired - Lifetime CN202072024U (en)

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CN2011201504163U CN202072024U (en) 2011-05-12 2011-05-12 Baking oven with online sterilizing function for tunnel type sterilizing drying machine

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102241286A (en) * 2011-05-12 2011-11-16 楚天科技股份有限公司 Baking oven with on-line sterilization function for tunnel sterilizing dryer
CN104044862A (en) * 2014-05-30 2014-09-17 楚天科技股份有限公司 Bottle conveying assembly for sterilization dryer and sterilization dryer
CN109579503A (en) * 2018-11-20 2019-04-05 楚天科技股份有限公司 A kind of baking oven automatic control device and method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102241286A (en) * 2011-05-12 2011-11-16 楚天科技股份有限公司 Baking oven with on-line sterilization function for tunnel sterilizing dryer
CN104044862A (en) * 2014-05-30 2014-09-17 楚天科技股份有限公司 Bottle conveying assembly for sterilization dryer and sterilization dryer
CN109579503A (en) * 2018-11-20 2019-04-05 楚天科技股份有限公司 A kind of baking oven automatic control device and method

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