CN202067642U - Amorphous alloy air-immersed transformer of non-encapsulating three-dimensional winding iron core - Google Patents

Amorphous alloy air-immersed transformer of non-encapsulating three-dimensional winding iron core Download PDF

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CN202067642U
CN202067642U CN201120173992XU CN201120173992U CN202067642U CN 202067642 U CN202067642 U CN 202067642U CN 201120173992X U CN201120173992X U CN 201120173992XU CN 201120173992 U CN201120173992 U CN 201120173992U CN 202067642 U CN202067642 U CN 202067642U
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iron core
clamp
amorphous alloy
voltage coil
coil
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许凯旋
郭献清
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Haihong Electric Co Ltd
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GUANGDONG HAIHONG TRANSFORMER CO Ltd
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Abstract

本实用新型公开了一种非包封立体卷铁芯非晶合金干式变压器,属于电力设备的技术领域。所述的非包封立体卷铁芯非晶合金干式变压器,主要是体现在此类变压器的非晶合金铁芯为三维立体结构,立体卷铁芯的三个下铁轭坐落在下夹件焊接的基座上,上夹件和下夹件通过压紧螺杆连接,低压线圈为圆形箔绕或圆筒式结构,高压线圈采用NOMEX纸材料包无氧铜线绕制并真空压力浸漆,并结合上垫块和下垫块来支撑和压紧高低压线圈,使产品结构形成一个立体的刚体框架结构。

The utility model discloses a non-encapsulated three-dimensional wound iron core amorphous alloy dry-type transformer, which belongs to the technical field of electric equipment. The non-encapsulated three-dimensional wound iron core amorphous alloy dry-type transformer is mainly reflected in the fact that the amorphous alloy iron core of this type of transformer has a three-dimensional structure, and the three lower iron yokes of the three-dimensional wound iron core are located on the lower clamp and welded On the base, the upper clamp and the lower clamp are connected by a compression screw. The low-voltage coil is a circular foil winding or cylindrical structure. The high-voltage coil is wound with oxygen-free copper wire wrapped in NOMEX paper material and vacuum pressure impregnated. Combined with the upper block and the lower block to support and compress the high and low voltage coils, the product structure forms a three-dimensional rigid frame structure.

Description

非包封立体卷铁芯非晶合金干式变压器Non-encapsulated three-dimensional wound core amorphous alloy dry-type transformer

技术领域 technical field

本实用新型属于电力设备的技术领域,具体是指一种立体结构的非包封非晶合金干式变压器。  The utility model belongs to the technical field of power equipment, in particular to a non-encapsulated amorphous alloy dry-type transformer with a three-dimensional structure. the

背景技术 Background technique

传统的非晶合金干式变压器,在变压器节能、环保、运行经济上已经有了很大的优势,空载损耗可比10型系列下降60%~70%,并且运行费用低、综合效益好。然而,由于非晶合金片厚度极薄,对机械应力非常敏感,磁致伸缩性能敏感,饱和磁密较低,非晶合金变压器的心柱和线圈通常为矩形结构,所以传统的非晶合金干变就存在着两大缺点,即变压器运行噪声高和抗短路能力差。  The traditional amorphous alloy dry-type transformer has great advantages in energy saving, environmental protection, and operating economy of the transformer. The no-load loss can be reduced by 60% to 70% compared with the 10-type series, and the operating cost is low and the overall benefit is good. However, due to the extremely thin thickness of the amorphous alloy sheet, it is very sensitive to mechanical stress, sensitive to magnetostriction, and has a low saturation flux density. The stem and coil of the amorphous alloy transformer are usually rectangular structures, so the traditional amorphous alloy There are two major disadvantages of the transformer, namely the high noise of the transformer operation and the poor ability to withstand short-circuit. the

发明内容 Contents of the invention

本发明的目的是:提供一种非包封立体卷铁芯非晶合金干式变压器,它能有效地降低变压器运行噪声,提高变压器的抗短路能力。  The object of the present invention is to provide a non-encapsulated three-dimensional wound core amorphous alloy dry-type transformer, which can effectively reduce the operating noise of the transformer and improve the anti-short circuit capability of the transformer. the

本发明是这样实现的:一种非包封立体卷铁芯非晶合金干式变压器,包括夹件、铁芯和线圈,所述线圈由绕在铁芯的铁芯柱上的三相线圈构成,各相线圈由高压线圈和低压线圈构成;所述夹件包括上夹件,下夹件、上压板、下压板和压紧螺杆;其特殊之处在于:所述铁芯包括呈环形排列且相邻二个拼合的非晶合金制成的三个单框,单框的竖框边和横框边的截面呈近似半圆形或半正多边形形;单框的横框边为铁轭,相邻二个单框的竖框边拼合后构成铁芯柱,铁芯柱的截面呈近似圆形或正多边形;  The present invention is achieved in the following way: a non-encapsulated three-dimensional wound iron core amorphous alloy dry-type transformer, including a clip, an iron core and a coil, the coil is composed of a three-phase coil wound on the iron core column of the iron core , each phase coil is composed of a high-voltage coil and a low-voltage coil; the clamp includes an upper clamp, a lower clamp, an upper pressing plate, a lower pressing plate and a pressing screw; the special feature is that the iron core includes a circular arrangement and Three single frames made of two adjacent spliced amorphous alloys, the cross-section of the vertical frame side and the horizontal frame side of the single frame is approximately semicircular or semi-regular polygon; the horizontal frame side of the single frame is an iron yoke, The mullion sides of two adjacent single frames are combined to form an iron core column, and the cross section of the iron core column is approximately circular or regular polygonal;

下压板通过支撑杆与固定在下夹件上的基座固定连接,上、下压板与压紧螺杆配合;上压板位于铁芯上部的空间,下压板位于铁芯的下部空间内; The lower pressing plate is fixedly connected with the base fixed on the lower clamp through the support rod, and the upper and lower pressing plates cooperate with the pressing screw; the upper pressing plate is located in the upper space of the iron core, and the lower pressing plate is located in the lower space of the iron core;

铁芯的上端的铁轭设置在上压板外侧边与上夹件的内侧边之间,铁芯下端的铁轭设置在下压板与下夹件之间的基座上;所述高压线圈和低压线圈设置在铁芯柱上; The iron yoke at the upper end of the iron core is arranged between the outer side of the upper pressing plate and the inner side of the upper clamp, and the iron yoke at the lower end of the iron core is arranged on the base between the lower pressing plate and the lower clamp; the high voltage coil and The low-voltage coil is set on the iron core column;

还包括一上垫块和下垫块; It also includes an upper block and a lower block;

高压线圈和低压线圈的两端分别设置有上垫块和下垫块;下夹件和下压板支撑下垫块,上夹件和上压板压紧上垫块。 The two ends of the high-voltage coil and the low-voltage coil are respectively provided with an upper pad and a lower pad; the lower clamp and the lower pressure plate support the lower pad, and the upper clamp and the upper pressure plate press the upper pad.

所述的非包封立体卷铁芯非晶合金干式变压器,其特殊之处在于:所述低压线圈为箔绕或线绕圆筒式结构,层间绝缘及端绝缘均采用NOMEX纸;  The non-encapsulated three-dimensional wound iron core amorphous alloy dry-type transformer is special in that: the low-voltage coil is a foil-wound or wire-wound cylindrical structure, and NOMEX paper is used for interlayer insulation and end insulation;

所述高压线圈为饼式结构,采用垫片或梳形撑条做线饼的支撑,或高压线圈为层式结构,层间绝缘采用NOMEX纸。 The high-voltage coil has a cake structure, and gaskets or comb-shaped stays are used as support for the cake, or the high-voltage coil has a layer structure, and NOMEX paper is used for interlayer insulation.

所述的非包封立体卷铁芯非晶合金干式变压器,其特殊之处在于:所述高压线圈的三个接线端子和低压线圈的四个接线端子分别排列设在变压器的相对侧的上夹件的安装架上。  The special feature of the non-encapsulated three-dimensional wound iron core amorphous alloy dry-type transformer is that the three terminals of the high-voltage coil and the four terminals of the low-voltage coil are respectively arranged on the opposite sides of the transformer. clip mounting bracket. the

所述的非包封立体卷铁芯非晶合金干式变压器,其特殊之处在于:所述铁轭与基座之间设置有弹性绝缘垫。  The special feature of the non-encapsulated three-dimensional wound core amorphous alloy dry-type transformer is that an elastic insulating pad is arranged between the iron yoke and the base. the

本发明一种非包封立体卷铁芯非晶合金干式变压器,非包封立体卷铁芯非晶合金干式变压器是结合了立体卷铁芯干式变压器和非晶合金干式变压器的各自优点。非包封立体卷铁芯非晶合金干式变压器的铁芯为立体卷铁芯结构,铁芯由几种梯形非晶合金料带依次卷制形成近似半圆形截面的单框形状,两个横截面为半圆形的单框可以合并为一个近似圆形的心柱截面。非晶合金片之间卷制紧密,非晶合金的导磁方向与铁芯的磁路方向完全一致,工作时震动小,既可以解决叠铁芯因磁路不连贯而发出的噪音,又可以避免传统非晶合金铁芯的拆装形成的铁芯高耗能和薄弱区,并且立体结构的非晶合金铁芯可较大程度的节省非晶合金材料,减少铁芯的重量,能够进一步降低变压器运行的空载损耗和空载电流。此类非晶合金干式变压器的线圈可以做成标准圆形结构,所以将使线圈导体在圆周上的受力均匀,大大提高此类变压器的抗短路能力。  The present invention is an amorphous alloy dry-type transformer with a non-encapsulated three-dimensional wound iron core. advantage. The iron core of the non-encapsulated three-dimensional wound core amorphous alloy dry-type transformer is a three-dimensional wound core structure. The iron core is sequentially rolled by several trapezoidal amorphous alloy strips to form a single frame shape with a semicircular cross-section. Two Single frames with a semicircular cross section can be combined into an approximately circular stem section. The amorphous alloy sheets are tightly rolled, the magnetic conduction direction of the amorphous alloy is exactly the same as the magnetic circuit direction of the iron core, and the vibration is small during operation, which can not only solve the noise caused by the incoherent magnetic circuit of the stacked iron core, but also Avoid the high energy consumption and weak areas of the iron core formed by the disassembly and assembly of the traditional amorphous alloy iron core, and the three-dimensional amorphous alloy iron core can save amorphous alloy materials to a large extent, reduce the weight of the iron core, and can further reduce The no-load loss and no-load current of transformer operation. The coil of this type of amorphous alloy dry-type transformer can be made into a standard circular structure, so the force on the circumference of the coil conductor will be uniform, and the short-circuit resistance of this type of transformer will be greatly improved. the

附图说明 Description of drawings

图1是本发明的立体图。  Fig. 1 is a perspective view of the present invention. the

图2是本发明夹件的立体图。  Fig. 2 is a perspective view of the clip of the present invention. the

图3是本发明铁芯的立体图。  Fig. 3 is a perspective view of the iron core of the present invention. the

图4是本发明夹件与铁芯装配图。  Fig. 4 is an assembly diagram of the clip and the iron core of the present invention. the

图5是本发明低压箔绕线圈的立体图。  Fig. 5 is a perspective view of the low-voltage foil-wound coil of the present invention. the

图6是本发明高压线圈的立体图。  Fig. 6 is a perspective view of the high voltage coil of the present invention. the

具体实施方式 Detailed ways

下面结合附图对本发明的具体实施方式作进一步详细的描述,但并不构成对本发明的任何限制。  The specific embodiments of the present invention will be described in further detail below in conjunction with the accompanying drawings, but this does not constitute any limitation to the present invention. the

如图1、图2、图3所示,一种非包封立体卷铁芯非晶合金干式变压器,包括夹件、铁芯1和线圈,所述线圈由绕在铁芯1的铁芯柱上的三相线圈构成,各相线圈由高压线圈2和低压线圈3构成。  As shown in Figure 1, Figure 2, and Figure 3, a non-encapsulated three-dimensional wound core amorphous alloy dry-type transformer includes a clip, an iron core 1 and a coil, and the coil consists of an iron core wound on the iron core 1 The three-phase coils on the column are composed of a high-voltage coil 2 and a low-voltage coil 3 for each phase. the

如图2所示,所述夹件包括上夹件4,下夹件5、上压板61、下压板62和压紧螺杆7。  As shown in FIG. 2 , the clip includes an upper clip 4 , a lower clip 5 , an upper pressing plate 61 , a lower pressing plate 62 and a compression screw 7 . the

如图3所示,所述铁芯1包括呈环形排列且相邻二个拼合的非晶合金制成的三个单框8,单框8的竖框边81和横框边82的截面呈近似半圆形,也可以呈半正多边形形;单框8的横框边82为铁轭,相邻二个单框8的竖框边拼合后构成铁芯柱,铁芯柱的截面呈近似圆形,也可以呈正多边形;  As shown in FIG. 3 , the iron core 1 includes three single frames 8 arranged in a ring and made of adjacent two spliced amorphous alloys. Approximate semicircle, also can be semi-regular polygonal shape; The horizontal frame side 82 of single frame 8 is iron yoke, and the mullion side of adjacent two single frames 8 forms iron core column after splicing, and the section of iron core column is approximately Circular, and can also be a regular polygon;

如图2所示,下压板62通过支撑杆与固定在下夹件5上的基座63固定连接,上、下压板61、62压紧螺杆7配合;上压板61位于铁芯1上部的空间,下压板62位于铁芯1的下部空间内;图2中,51是支撑下垫块10的部位;41是压紧上垫块的部位。 As shown in Figure 2, the lower pressing plate 62 is fixedly connected with the base 63 fixed on the lower clamping member 5 through the support rod, and the upper and lower pressing plates 61, 62 cooperate with the pressing screw 7; the upper pressing plate 61 is located in the upper space of the iron core 1, The lower pressing plate 62 is located in the lower space of the iron core 1; in FIG. 2, 51 is a part supporting the lower block 10; 41 is a part for pressing the upper block.

铁芯1的上端的铁轭设置在上压板61外侧边与上夹件4的内侧边之间,铁芯1的下端的铁轭设置在下压板62与下夹件5之间的基座63上;所述铁轭与基座63之间设置有减震装置,所述减震装置为一弹性绝缘垫。采用这样的结构,使铁芯1不再受其他多余的幅向力影响。  The iron yoke at the upper end of the iron core 1 is arranged between the outer side of the upper pressing plate 61 and the inner side of the upper clamp 4, and the iron yoke at the lower end of the iron core 1 is arranged at the base between the lower pressing plate 62 and the lower clamp 5 63; a shock absorbing device is provided between the iron yoke and the base 63, and the shock absorbing device is an elastic insulating pad. With such a structure, the iron core 1 is no longer affected by other redundant radial forces. the

所述高压线圈2和低压线圈3设置在铁芯柱上;  The high-voltage coil 2 and the low-voltage coil 3 are arranged on the iron core column;

还包括一上垫块9和下垫块10; Also includes an upper pad 9 and a lower pad 10;

高压线圈2和低压线圈3的两端分别设置有上垫块9和下垫块10;下夹件5和下压板62支撑下垫块10,上夹件4和上压板61压紧上垫块9。 The two ends of the high-voltage coil 2 and the low-voltage coil 3 are respectively provided with an upper pad 9 and a lower pad 10; the lower clamp 5 and the lower pressure plate 62 support the lower pad 10, and the upper clamp 4 and the upper pressure plate 61 press the upper pad 9.

如图5所示,所述低压线圈3为箔绕或线绕圆筒式结构,层间绝缘及端绝缘均采用NOMEX纸;  As shown in Figure 5, the low-voltage coil 3 is a foil-wound or wire-wound cylindrical structure, and NOMEX paper is used for interlayer insulation and end insulation;

如图6所示,所述高压线圈2为饼式结构,采用垫片或梳形撑条做线饼的支撑,或高压线圈为层式结构,层间绝缘采用NOMEX纸。 As shown in FIG. 6 , the high-voltage coil 2 has a cake structure, and gaskets or comb-shaped stays are used as support for the cake, or the high-voltage coil has a layer structure, and NOMEX paper is used for interlayer insulation.

所述高压线圈2的三个接线端子21、22、23和低压线圈3的四个接线端子31、32、33、34分别排列设在变压器的相对侧的上夹件4的安装架11上。  The three terminals 21, 22, 23 of the high-voltage coil 2 and the four terminals 31, 32, 33, 34 of the low-voltage coil 3 are respectively arranged on the mounting frame 11 of the upper clamp 4 on the opposite side of the transformer. the

以上所述的仅是本发明的优先实施方式。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明原理的情况下,还可以作出若干改进和变型,这也视为本发明的保护范围。  What has been described above are only preferred embodiments of the present invention. It should be noted that, for those skilled in the art, some improvements and modifications can be made without departing from the principle of the present invention, which are also regarded as the protection scope of the present invention. the

Claims (4)

1.一种非包封立体卷铁芯非晶合金干式变压器,包括夹件、铁芯和线圈,所述线圈由绕在铁芯的铁芯柱上的三相线圈构成,各相线圈由高压线圈和低压线圈构成;所述夹件包括上夹件,下夹件、上压板、下压板和压紧螺杆;其特征在于:所述铁芯包括呈环形排列且相邻二个拼合的非晶合金制成的三个单框,单框的竖框边和横框边的截面呈近似半圆形或半正多边形;单框的横框边为铁轭,相邻二个单框的竖框边拼合后构成铁芯柱,铁芯柱的截面呈近似圆形或正多边形; 1. A non-encapsulated three-dimensional winding iron core amorphous alloy dry-type transformer, comprising a clamp, an iron core and a coil, the coil is made of a three-phase coil wound on the iron core column of the iron core, and each phase coil is composed of Composed of high-voltage coils and low-voltage coils; the clamp includes an upper clamp, a lower clamp, an upper pressing plate, a lower pressing plate and a pressing screw; it is characterized in that: the iron core includes two non- The cross-sections of the vertical and horizontal frame sides of the single frame are approximately semicircular or semi-regular polygonal; the horizontal frame side of the single frame is an iron yoke, and the vertical frames of two adjacent single frames The iron core column is formed after the frame edges are combined, and the cross section of the iron core column is approximately circular or regular polygonal; 下压板通过支撑杆与固定在下夹件上的基座固定连接,上、下压板与压紧螺杆配合;上压板位于铁芯上部的空间,下压板位于铁芯的下部空间内; The lower pressing plate is fixedly connected with the base fixed on the lower clamp through the support rod, and the upper and lower pressing plates cooperate with the pressing screw; the upper pressing plate is located in the upper space of the iron core, and the lower pressing plate is located in the lower space of the iron core; 铁芯的上端的铁轭设置在上压板外侧边与上夹件的内侧边之间,铁芯的下端铁轭设置在下压板与下夹件之间的基座上;所述高压线圈和低压线圈设置在铁芯柱上; The iron yoke at the upper end of the iron core is set between the outer side of the upper pressing plate and the inner side of the upper clamp, and the lower iron yoke of the iron core is set on the base between the lower pressing plate and the lower clamp; the high voltage coil and The low-voltage coil is set on the iron core column; 还包括一上垫块和下垫块; It also includes an upper block and a lower block; 高压线圈和低压线圈的两端分别设置有上垫块和下垫块;下夹件和下压板支撑下垫块,上夹件和上压板压紧上垫块。 The two ends of the high-voltage coil and the low-voltage coil are respectively provided with an upper pad and a lower pad; the lower clamp and the lower pressure plate support the lower pad, and the upper clamp and the upper pressure plate press the upper pad. 2.根据权利要求1所述的非包封立体卷铁芯非晶合金干式变压器,其特征在于:所述低压线圈为箔绕或线绕圆筒式结构,层间绝缘及端绝缘均采用NOMEX纸; 2. The non-encapsulated three-dimensional wound core amorphous alloy dry-type transformer according to claim 1, characterized in that: the low-voltage coil is a foil-wound or wire-wound cylindrical structure, and both the interlayer insulation and the end insulation are made of NOMEX paper; 所述高压线圈为饼式结构,采用垫片或梳形撑条做线饼的支撑,或高压线圈为层式结构,层间绝缘采用NOMEX纸。 The high-voltage coil has a cake structure, and gaskets or comb-shaped stays are used as support for the cake, or the high-voltage coil has a layer structure, and NOMEX paper is used for interlayer insulation. 3.根据权利要求1或2所述的非包封立体卷铁芯非晶合金干式变压器,其特征在于:所述高压线圈的三个接线端子和低压线圈的四个接线端子分别排列设在变压器的相对侧的上夹件的安装架上。 3. The non-encapsulated three-dimensional wound iron core amorphous alloy dry-type transformer according to claim 1 or 2, characterized in that: the three terminals of the high-voltage coil and the four terminals of the low-voltage coil are respectively arranged in the Mount the bracket on the upper clamp piece on the opposite side of the transformer. 4.根据权利要求1或2所述的非包封立体卷铁芯非晶合金干式变压器,其特征在于:所述铁轭与基座之间设置有弹性绝缘垫。 4. The non-encapsulated three-dimensional wound core amorphous alloy dry-type transformer according to claim 1 or 2, characterized in that: an elastic insulating pad is arranged between the iron yoke and the base.
CN201120173992XU 2011-05-27 2011-05-27 Amorphous alloy air-immersed transformer of non-encapsulating three-dimensional winding iron core Expired - Lifetime CN202067642U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102306542A (en) * 2011-05-27 2012-01-04 广东海鸿变压器有限公司 Non-encapsulated dry-type transformer with three-dimensional noncrystalline alloy roll iron core
CN102969130A (en) * 2012-11-13 2013-03-13 新华都特种电气股份有限公司 Body structure of amorphous alloy stereoscopic wound core type transformer
CN109119231A (en) * 2018-10-22 2019-01-01 金三角电力科技股份有限公司 A kind of lip block and transformer for three-dimensional winding iron core

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102306542A (en) * 2011-05-27 2012-01-04 广东海鸿变压器有限公司 Non-encapsulated dry-type transformer with three-dimensional noncrystalline alloy roll iron core
WO2012163035A1 (en) * 2011-05-27 2012-12-06 广东海鸿变压器有限公司 Non-sealed three-dimensional wound core amorphous metal dry-type transformer
US8659382B2 (en) 2011-05-27 2014-02-25 Guangdong Haihong Co., Ltd. Non-encapsulated-winding stereo wound-core dry-type amorphous alloy transformer
CN102969130A (en) * 2012-11-13 2013-03-13 新华都特种电气股份有限公司 Body structure of amorphous alloy stereoscopic wound core type transformer
CN109119231A (en) * 2018-10-22 2019-01-01 金三角电力科技股份有限公司 A kind of lip block and transformer for three-dimensional winding iron core
CN109119231B (en) * 2018-10-22 2024-05-03 金三角电力科技股份有限公司 Support cushion block for three-dimensional coiled iron core and transformer

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Granted publication date: 20111207