CN202062025U - Steel wire shot cutting machine - Google Patents
Steel wire shot cutting machine Download PDFInfo
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- CN202062025U CN202062025U CN2011201250769U CN201120125076U CN202062025U CN 202062025 U CN202062025 U CN 202062025U CN 2011201250769 U CN2011201250769 U CN 2011201250769U CN 201120125076 U CN201120125076 U CN 201120125076U CN 202062025 U CN202062025 U CN 202062025U
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- steel wire
- steel
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- shot
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 84
- 239000010959 steel Substances 0.000 title claims abstract description 84
- 238000005520 cutting process Methods 0.000 title claims abstract description 49
- 238000003825 pressing Methods 0.000 claims description 12
- 230000001105 regulatory effect Effects 0.000 claims description 9
- 238000006243 chemical reaction Methods 0.000 claims description 8
- 229910000677 High-carbon steel Inorganic materials 0.000 abstract description 3
- 239000000463 material Substances 0.000 abstract description 3
- 229910001220 stainless steel Inorganic materials 0.000 abstract description 3
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 239000008187 granular material Substances 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Wire Processing (AREA)
Abstract
Description
技术领域: Technical field:
本实用新型涉及钢丝弹丸粒料成形领域,尤其是一种钢丝切丸机。The utility model relates to the field of forming steel wire shot pellets, in particular to a steel wire shot cutting machine.
背景技术: Background technique:
一般钢丝切丸多采为人工剪切,劳动强度大,费时费力,效率低。随着技术的发展,市场上虽然出现了一些钢丝切丸机,但大都结构复杂,维修麻烦,易磨损的切刀更换困难,而且使用时切出的钢丸长短不易控制,粒度不均匀,切断口形状不整齐,造成钢丸质量差,尤其是切断不锈钢丝或高碳钢丝等硬度高的材料时,更加困难。Generally, steel wire cut shots are mostly cut manually, which is labor-intensive, time-consuming and labor-intensive, and low in efficiency. With the development of technology, although some steel wire shot cutting machines have appeared on the market, most of them have complex structures, troublesome maintenance, and difficult replacement of easily worn cutters. The shape of the mouth is not neat, resulting in poor quality of steel shot, especially when cutting stainless steel wire or high carbon steel wire and other materials with high hardness, it is more difficult.
实用新型内容: Utility model content:
本实用新型提供了一种钢丝切丸机,它结构简单,使用方便,省时省力,效率高,可以方便地任意调整钢丸的长度,粒度均匀,质量好,适用于不锈钢丝或高碳钢丝等硬度高的材料切丸,解决了现有技术中存在的问题。The utility model provides a steel wire shot cutting machine, which is simple in structure, easy to use, time-saving and labor-saving, high in efficiency, can conveniently adjust the length of the steel shot arbitrarily, has uniform particle size and good quality, and is suitable for stainless steel wire or high-carbon steel wire Cutting pellets from materials with high hardness and so on solves the problems existing in the prior art.
本实用新型为解决上述技术问题所采用的技术方案是:它包括机架,在机架顶部一端通过支撑箱上的轴承设有一切丝输入轴,另一端设有一切丝装置,切丝输入轴一端固连的切丝皮带轮经皮带与切丝电机相连,另一端通过牙嵌离合器与切丝装置的切丝轴相连;在切丝装置的钢丝入口端前部的机架上设有送丝装置,送丝装置的送丝轴外端部的送丝皮带轮经皮带与变频调速电机相连;在切丝装置下方的机架上对应切丝装置的钢丸出口位置设有钢丸收集装置。The technical scheme adopted by the utility model for solving the above-mentioned technical problems is: it includes a frame, and one end of the top of the frame is provided with a shredded input shaft through a bearing on the support box, and the other end is provided with a shredded device, and the shredded input shaft One end of the wire-cutting pulley is connected to the wire-cutting motor through a belt, and the other end is connected to the wire-cutting shaft of the wire-cutting device through a jaw clutch; a wire-feeding device is provided on the frame at the front of the steel wire inlet end of the wire-cutting device The wire feeding pulley at the outer end of the wire feeding shaft of the wire feeding device is connected to the frequency conversion speed regulating motor through a belt; a steel shot collecting device is provided on the frame below the wire cutting device corresponding to the steel shot outlet of the wire cutting device.
所述切丝装置包括固定在机架上的箱体,在箱体的上方设有箱盖,切丝轴通过轴承固定在箱体上,在箱体内部的切丝轴上对应钢丝入口位置通过拧紧螺母固连有一刀盘,在刀盘的外圆周上沿圆周方向均匀设有若干把切刀,在钢丝入口处设有钢丝上压板和钢丝下压板;箱体底部设有钢丸出口。The shredding device includes a box body fixed on the frame, a box cover is provided above the box body, the shredded shaft is fixed on the box body through bearings, and the wire cutting shaft inside the box body passes through the position corresponding to the steel wire entrance. Tighten the nut and connect with a cutter head, on the outer circumference of the cutter head, a plurality of cutters are evenly arranged along the circumferential direction, at the steel wire inlet, a steel wire upper pressing plate and a steel wire lower pressing plate are arranged; at the bottom of the box body, a steel shot outlet is arranged.
所述送丝装置包括固定在机架上的下机座,送丝轴通过轴承固定在下机座上,在下机座内侧的送丝轴上对应切丝装置的钢丝入口位置设有送丝轮,下机座外侧的送丝轴端部固连有通过皮带与变频调速电机相连的送丝皮带轮;在下机座上部固连有上机座,设在上机座内侧与送丝轮配合的滚轮通过轴承固定在上机座上,在钢丝进入侧的上机座上设有钢丝定向板,在钢丝定向板上对应滚轮与送丝轮之间的钢丝通过间隙位置设有一行钢丝定向孔。The wire feeding device includes a lower machine base fixed on the frame, the wire feeding shaft is fixed on the lower machine base through bearings, and a wire feeding wheel is arranged on the wire feeding shaft inside the lower machine base corresponding to the steel wire entrance position of the wire cutting device, The end of the wire feeding shaft outside the lower machine base is fixedly connected with the wire feeding pulley connected with the frequency conversion speed regulating motor through a belt; the upper machine base is fixedly connected to the upper part of the lower machine base, and the rollers on the inner side of the upper machine base that cooperate with the wire feeding wheel It is fixed on the upper machine base through bearings, and a steel wire orientation plate is set on the upper machine base on the side where the steel wire enters, and a row of steel wire orientation holes are set on the steel wire orientation plate corresponding to the position where the steel wire passes through the gap between the roller and the wire feeding wheel.
所述送丝轮的外圆周上设有滚花。Knurling is provided on the outer circumference of the wire feeding wheel.
本实用新型结构简单,使用方便,省时省力,生产效率高,通过调节变频调速电机的输出转速,即调节送丝轮的转速,来实现调节钢丝的移动速度,再与刀盘的转速配合,即可方便准确地控制钢丸的切断长度,使切出的钢丸粒度均匀,切断口整齐,保证了钢丸的质量;当切刀磨损需要更换时,打开箱盖,通过牙嵌离合器卸下切丝轴,取下刀盘,即可方便更换其上的磨损切刀,方便快捷。The utility model is simple in structure, easy to use, saves time and effort, and has high production efficiency. By adjusting the output speed of the frequency conversion speed regulating motor, that is, adjusting the speed of the wire feeding wheel, the moving speed of the steel wire can be adjusted, and then matched with the speed of the cutter head. , you can conveniently and accurately control the cutting length of the steel shot, so that the cut steel shot has a uniform particle size and a neat cutting edge, which ensures the quality of the steel shot; Lower the shredding shaft and remove the cutter head to easily replace the worn cutter on it, which is convenient and quick.
附图说明: Description of drawings:
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为图1的俯视图。FIG. 2 is a top view of FIG. 1 .
图3为图2中的A-A向剖视部分结构示意图。Fig. 3 is a schematic structural diagram of a section taken along the line A-A in Fig. 2 .
图4为图2中的B-B向剖视结构示意图。Fig. 4 is a schematic cross-sectional structure diagram taken along the line B-B in Fig. 2 .
图5为图4中钢丝定向板的结构示意图。Fig. 5 is a schematic structural view of the steel wire orientation plate in Fig. 4 .
图中,1、机架;2、支撑箱;3、切丝输入轴;4、切丝皮带轮;5、牙嵌离合器;6、切丝轴;7、送丝轴;8、送丝皮带轮;9、钢丸收集装置;10、箱体;11、箱盖;12、刀盘;13、切刀;14、钢丝上压板;15、钢丝下压板;16、下机座;17、送丝轮;18、上机座;19、滚轮;20、钢丝定向板;21、钢丝定向孔。In the figure, 1. frame; 2. support box; 3. shredded input shaft; 4. shredded pulley; 5. jaw clutch; 6. shredded shaft; 7. wire feeding shaft; 8. wire feeding pulley; 9. Steel shot collection device; 10. Box body; 11. Box cover; 12. Cutter plate; 13. Cutter; 14. Upper pressing plate for steel wire; 15. Lower pressing plate for steel wire; 16. Lower base; 17. Wire feed wheel ; 18, upper machine base; 19, roller; 20, steel wire directional plate; 21, steel wire directional hole.
具体实施方式: Detailed ways:
为能清楚说明本方案的技术特点,下面通过具体实施方式,并结合其附图,对本实用新型进行详细阐述。In order to clearly illustrate the technical features of this solution, the utility model will be described in detail below through specific implementation methods and in conjunction with the accompanying drawings.
如图1~5所示,本实用新型包括机架1,在机架1顶部一端通过支撑箱2上的轴承设有一切丝输入轴3,另一端设有一切丝装置,切丝输入轴3一端固连的切丝皮带轮4经皮带与切丝电机相连,另一端通过牙嵌离合器5与切丝装置的切丝轴6相连;在切丝装置的钢丝入口端前部的机架1上设有送丝装置,送丝装置的送丝轴7外端部的送丝皮带轮8经皮带与变频调速电机相连;在切丝装置下方的机架1上对应切丝装置的钢丸出口位置设有钢丸收集装置9。As shown in Figures 1 to 5, the utility model includes a
所述切丝装置包括固定在机架1上的箱体10,在箱体10的上方设有箱盖11,切丝轴6通过轴承固定在箱体10上,在箱体10内部的切丝轴6上对应钢丝入口位置通过拧紧螺母固连有一刀盘12,在刀盘12的外圆周上沿圆周方向均匀设有若干把切刀13,在钢丝入口处设有钢丝上压板14和钢丝下压板15;箱体10底部设有钢丸出口,钢丸出口与其下方的钢丸收集装置9相连。Described shredding device comprises the
所述送丝装置包括固定在机架1上的下机座16,送丝轴7通过轴承固定在下机座16上,在下机座16内侧的送丝轴7上对应切丝装置的钢丝入口位置设有送丝轮17,下机座16外侧的送丝轴7端部固连有通过皮带与变频调速电机相连的送丝皮带轮8;在下机座16上部固连有上机座18,设在上机座18内侧与送丝轮17配合的滚轮19通过轴承固定在上机座18上,在钢丝进入侧的上机座18上设有钢丝定向板20,在钢丝定向板20上对应滚轮19与送丝轮17之间的钢丝通过间隙位置设有一行钢丝定向孔21。The wire feeding device includes a
所述送丝轮17的外圆周上设有滚花。Knurling is provided on the outer circumference of the
当要切丸时,变频调速电机通过皮带带动送丝皮带轮8转动,装在同一根送丝轴7的送丝轮17同时转动,待切钢丝穿过钢丝定向板20上的钢丝定向孔21送入送丝轮17与滚轮19之间的间隙中,在外圆周上滚花的送丝轮17的拖动和滚轮19的夹压下向前匀速移动,经切丝装置钢丝入口处的钢丝上压板14和钢丝下压板15之间的间隙进入切丝装置的箱体10内。切丝电机通过皮带带动切丝皮带轮4转动,切丝输入轴3通过牙嵌离合器5带动切丝轴6一同转动,切丝轴6上安装的刀盘12带动其外圆周上的切刀13转动,切断从钢丝入口处的钢丝上压板14和钢丝下压板15之间的间隙进入的钢丝,切下的钢丸从箱体10底部的钢丸出口落入钢丸收集装置9中。When the shot is to be cut, the frequency conversion speed regulating motor drives the
当需要改变钢丸的长度时,调节变频调速电机的输出转速,使其带动的送丝轮17的转速改变,来调节钢丝向前移动的速度,再与刀盘12的转速配合,即可切出特定长度的钢丸。调节操作简单方便,切出的钢丸尺寸准确,质量好。When the length of the steel shot needs to be changed, adjust the output speed of the variable frequency speed regulating motor to change the speed of the
当切刀磨损需要更换时,打开切丝装置箱盖11,轴向移动切丝轴6,使其通过牙嵌离合器5与切丝输入轴3脱开,取下切丝轴6,将其上的轴承、拧紧螺母、刀盘12卸下,再从刀盘12上卸下磨损的切刀13,换上新的切刀13,再将卸下的部件装回到切丝轴6上,再将切丝轴6装到箱体10上,使其通过牙嵌离合器5与切丝输入轴3相连,最后装上箱盖11,即可完成切刀13的更换。整个更换过程快捷方便,省时省力。When the cutter wears and needs to be replaced, open the shredding
本实用新型未详述之处,均为本技术领域技术人员的公知技术。The parts of the utility model that are not described in detail are the known techniques of those skilled in the art.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201250769U CN202062025U (en) | 2011-04-26 | 2011-04-26 | Steel wire shot cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201250769U CN202062025U (en) | 2011-04-26 | 2011-04-26 | Steel wire shot cutting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202062025U true CN202062025U (en) | 2011-12-07 |
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ID=45055905
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011201250769U Expired - Fee Related CN202062025U (en) | 2011-04-26 | 2011-04-26 | Steel wire shot cutting machine |
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| Country | Link |
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| CN (1) | CN202062025U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102581407A (en) * | 2012-03-12 | 2012-07-18 | 李冬庆 | Automatic waste wire disintegrating device for single-way wire cutting machine |
| CN109865780A (en) * | 2019-04-17 | 2019-06-11 | 昆山新浦瑞金属材料有限公司 | For producing the automatic shredding device of high-hardness steel shots |
-
2011
- 2011-04-26 CN CN2011201250769U patent/CN202062025U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102581407A (en) * | 2012-03-12 | 2012-07-18 | 李冬庆 | Automatic waste wire disintegrating device for single-way wire cutting machine |
| CN109865780A (en) * | 2019-04-17 | 2019-06-11 | 昆山新浦瑞金属材料有限公司 | For producing the automatic shredding device of high-hardness steel shots |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111207 Termination date: 20120426 |