CN202062025U - Steel wire shot cutting machine - Google Patents

Steel wire shot cutting machine Download PDF

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Publication number
CN202062025U
CN202062025U CN2011201250769U CN201120125076U CN202062025U CN 202062025 U CN202062025 U CN 202062025U CN 2011201250769 U CN2011201250769 U CN 2011201250769U CN 201120125076 U CN201120125076 U CN 201120125076U CN 202062025 U CN202062025 U CN 202062025U
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wire
steel wire
steel
cutting
shot
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CN2011201250769U
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张来斌
王瑞国
徐洪修
李长春
王立合
李计良
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Shandong Kaitai Shot-blasting Machinery Co Ltd
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Shandong Kaitai Shot-blasting Machinery Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model relates to the field of steel wire shot granule formation, in particular to a steel wire shot cutting machine which comprises a machine frame, wherein a shredding input shaft is arranged at one end of the top pf the machine frame through a bearing on a supporting box, a shredding device is arranged at the other end of the top of the machine frame, a shredding belt pulley fixedly connected with one end of the shredding input shaft is connected with a shredding motor through a belt, the other end of the shredding input shaft is connected with the shredding shaft of the shredding device through a jaw clutch; a wire feeding device is arranged on the machine frame at the front part of the steel wire inlet end of the shredding device, and a wire feed belt pulley at the outer end part of the wire feeding shaft of the wire feeding device is connected with a variable frequency speed control motor through a belt; and a steel shot collecting device is arranged on the machine frame below the shredding device and in a position corresponding to the steel shot outlet of the shredding device. The steel wire shot cutting machine has the advantages that the structure is simple, the use is convenient, time and labor are saved, the efficiency is high, the length of a steel shot can be adjusted conveniently and arbitrarily, the granularity is even, the quality is good, and the steel wire shot cutting machine is suitable for shot cutting of materials with high hardness such as stainless steel wire or high carbon steel wires, and the like.

Description

钢丝切丸机Steel wire shot cutting machine

技术领域: Technical field:

本实用新型涉及钢丝弹丸粒料成形领域,尤其是一种钢丝切丸机。The utility model relates to the field of forming steel wire shot pellets, in particular to a steel wire shot cutting machine.

背景技术: Background technique:

一般钢丝切丸多采为人工剪切,劳动强度大,费时费力,效率低。随着技术的发展,市场上虽然出现了一些钢丝切丸机,但大都结构复杂,维修麻烦,易磨损的切刀更换困难,而且使用时切出的钢丸长短不易控制,粒度不均匀,切断口形状不整齐,造成钢丸质量差,尤其是切断不锈钢丝或高碳钢丝等硬度高的材料时,更加困难。Generally, steel wire cut shots are mostly cut manually, which is labor-intensive, time-consuming and labor-intensive, and low in efficiency. With the development of technology, although some steel wire shot cutting machines have appeared on the market, most of them have complex structures, troublesome maintenance, and difficult replacement of easily worn cutters. The shape of the mouth is not neat, resulting in poor quality of steel shot, especially when cutting stainless steel wire or high carbon steel wire and other materials with high hardness, it is more difficult.

实用新型内容: Utility model content:

本实用新型提供了一种钢丝切丸机,它结构简单,使用方便,省时省力,效率高,可以方便地任意调整钢丸的长度,粒度均匀,质量好,适用于不锈钢丝或高碳钢丝等硬度高的材料切丸,解决了现有技术中存在的问题。The utility model provides a steel wire shot cutting machine, which is simple in structure, easy to use, time-saving and labor-saving, high in efficiency, can conveniently adjust the length of the steel shot arbitrarily, has uniform particle size and good quality, and is suitable for stainless steel wire or high-carbon steel wire Cutting pellets from materials with high hardness and so on solves the problems existing in the prior art.

本实用新型为解决上述技术问题所采用的技术方案是:它包括机架,在机架顶部一端通过支撑箱上的轴承设有一切丝输入轴,另一端设有一切丝装置,切丝输入轴一端固连的切丝皮带轮经皮带与切丝电机相连,另一端通过牙嵌离合器与切丝装置的切丝轴相连;在切丝装置的钢丝入口端前部的机架上设有送丝装置,送丝装置的送丝轴外端部的送丝皮带轮经皮带与变频调速电机相连;在切丝装置下方的机架上对应切丝装置的钢丸出口位置设有钢丸收集装置。The technical scheme adopted by the utility model for solving the above-mentioned technical problems is: it includes a frame, and one end of the top of the frame is provided with a shredded input shaft through a bearing on the support box, and the other end is provided with a shredded device, and the shredded input shaft One end of the wire-cutting pulley is connected to the wire-cutting motor through a belt, and the other end is connected to the wire-cutting shaft of the wire-cutting device through a jaw clutch; a wire-feeding device is provided on the frame at the front of the steel wire inlet end of the wire-cutting device The wire feeding pulley at the outer end of the wire feeding shaft of the wire feeding device is connected to the frequency conversion speed regulating motor through a belt; a steel shot collecting device is provided on the frame below the wire cutting device corresponding to the steel shot outlet of the wire cutting device.

所述切丝装置包括固定在机架上的箱体,在箱体的上方设有箱盖,切丝轴通过轴承固定在箱体上,在箱体内部的切丝轴上对应钢丝入口位置通过拧紧螺母固连有一刀盘,在刀盘的外圆周上沿圆周方向均匀设有若干把切刀,在钢丝入口处设有钢丝上压板和钢丝下压板;箱体底部设有钢丸出口。The shredding device includes a box body fixed on the frame, a box cover is provided above the box body, the shredded shaft is fixed on the box body through bearings, and the wire cutting shaft inside the box body passes through the position corresponding to the steel wire entrance. Tighten the nut and connect with a cutter head, on the outer circumference of the cutter head, a plurality of cutters are evenly arranged along the circumferential direction, at the steel wire inlet, a steel wire upper pressing plate and a steel wire lower pressing plate are arranged; at the bottom of the box body, a steel shot outlet is arranged.

所述送丝装置包括固定在机架上的下机座,送丝轴通过轴承固定在下机座上,在下机座内侧的送丝轴上对应切丝装置的钢丝入口位置设有送丝轮,下机座外侧的送丝轴端部固连有通过皮带与变频调速电机相连的送丝皮带轮;在下机座上部固连有上机座,设在上机座内侧与送丝轮配合的滚轮通过轴承固定在上机座上,在钢丝进入侧的上机座上设有钢丝定向板,在钢丝定向板上对应滚轮与送丝轮之间的钢丝通过间隙位置设有一行钢丝定向孔。The wire feeding device includes a lower machine base fixed on the frame, the wire feeding shaft is fixed on the lower machine base through bearings, and a wire feeding wheel is arranged on the wire feeding shaft inside the lower machine base corresponding to the steel wire entrance position of the wire cutting device, The end of the wire feeding shaft outside the lower machine base is fixedly connected with the wire feeding pulley connected with the frequency conversion speed regulating motor through a belt; the upper machine base is fixedly connected to the upper part of the lower machine base, and the rollers on the inner side of the upper machine base that cooperate with the wire feeding wheel It is fixed on the upper machine base through bearings, and a steel wire orientation plate is set on the upper machine base on the side where the steel wire enters, and a row of steel wire orientation holes are set on the steel wire orientation plate corresponding to the position where the steel wire passes through the gap between the roller and the wire feeding wheel.

所述送丝轮的外圆周上设有滚花。Knurling is provided on the outer circumference of the wire feeding wheel.

本实用新型结构简单,使用方便,省时省力,生产效率高,通过调节变频调速电机的输出转速,即调节送丝轮的转速,来实现调节钢丝的移动速度,再与刀盘的转速配合,即可方便准确地控制钢丸的切断长度,使切出的钢丸粒度均匀,切断口整齐,保证了钢丸的质量;当切刀磨损需要更换时,打开箱盖,通过牙嵌离合器卸下切丝轴,取下刀盘,即可方便更换其上的磨损切刀,方便快捷。The utility model is simple in structure, easy to use, saves time and effort, and has high production efficiency. By adjusting the output speed of the frequency conversion speed regulating motor, that is, adjusting the speed of the wire feeding wheel, the moving speed of the steel wire can be adjusted, and then matched with the speed of the cutter head. , you can conveniently and accurately control the cutting length of the steel shot, so that the cut steel shot has a uniform particle size and a neat cutting edge, which ensures the quality of the steel shot; Lower the shredding shaft and remove the cutter head to easily replace the worn cutter on it, which is convenient and quick.

附图说明: Description of drawings:

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图2为图1的俯视图。FIG. 2 is a top view of FIG. 1 .

图3为图2中的A-A向剖视部分结构示意图。Fig. 3 is a schematic structural diagram of a section taken along the line A-A in Fig. 2 .

图4为图2中的B-B向剖视结构示意图。Fig. 4 is a schematic cross-sectional structure diagram taken along the line B-B in Fig. 2 .

图5为图4中钢丝定向板的结构示意图。Fig. 5 is a schematic structural view of the steel wire orientation plate in Fig. 4 .

图中,1、机架;2、支撑箱;3、切丝输入轴;4、切丝皮带轮;5、牙嵌离合器;6、切丝轴;7、送丝轴;8、送丝皮带轮;9、钢丸收集装置;10、箱体;11、箱盖;12、刀盘;13、切刀;14、钢丝上压板;15、钢丝下压板;16、下机座;17、送丝轮;18、上机座;19、滚轮;20、钢丝定向板;21、钢丝定向孔。In the figure, 1. frame; 2. support box; 3. shredded input shaft; 4. shredded pulley; 5. jaw clutch; 6. shredded shaft; 7. wire feeding shaft; 8. wire feeding pulley; 9. Steel shot collection device; 10. Box body; 11. Box cover; 12. Cutter plate; 13. Cutter; 14. Upper pressing plate for steel wire; 15. Lower pressing plate for steel wire; 16. Lower base; 17. Wire feed wheel ; 18, upper machine base; 19, roller; 20, steel wire directional plate; 21, steel wire directional hole.

具体实施方式: Detailed ways:

为能清楚说明本方案的技术特点,下面通过具体实施方式,并结合其附图,对本实用新型进行详细阐述。In order to clearly illustrate the technical features of this solution, the utility model will be described in detail below through specific implementation methods and in conjunction with the accompanying drawings.

如图1~5所示,本实用新型包括机架1,在机架1顶部一端通过支撑箱2上的轴承设有一切丝输入轴3,另一端设有一切丝装置,切丝输入轴3一端固连的切丝皮带轮4经皮带与切丝电机相连,另一端通过牙嵌离合器5与切丝装置的切丝轴6相连;在切丝装置的钢丝入口端前部的机架1上设有送丝装置,送丝装置的送丝轴7外端部的送丝皮带轮8经皮带与变频调速电机相连;在切丝装置下方的机架1上对应切丝装置的钢丸出口位置设有钢丸收集装置9。As shown in Figures 1 to 5, the utility model includes a frame 1, at one end of the top of the frame 1, a shredded input shaft 3 is provided through a bearing on the support box 2, and a shredded device is provided at the other end, and the shredded input shaft 3 The wire cutting pulley 4 connected at one end is connected to the wire cutting motor through the belt, and the other end is connected to the wire cutting shaft 6 of the wire cutting device through the jaw clutch 5; There is a wire feeding device, and the wire feeding pulley 8 at the outer end of the wire feeding shaft 7 of the wire feeding device is connected to the frequency conversion speed regulating motor through a belt; Steel shot collecting device 9 is arranged.

所述切丝装置包括固定在机架1上的箱体10,在箱体10的上方设有箱盖11,切丝轴6通过轴承固定在箱体10上,在箱体10内部的切丝轴6上对应钢丝入口位置通过拧紧螺母固连有一刀盘12,在刀盘12的外圆周上沿圆周方向均匀设有若干把切刀13,在钢丝入口处设有钢丝上压板14和钢丝下压板15;箱体10底部设有钢丸出口,钢丸出口与其下方的钢丸收集装置9相连。Described shredding device comprises the box body 10 that is fixed on the frame 1, is provided with box cover 11 on the top of box body 10, and shredded shaft 6 is fixed on the box body 10 by bearing, and the shredded wire in box body 10 interior A cutterhead 12 is fixedly connected to the position corresponding to the steel wire entrance on the shaft 6 by tightening a nut. A plurality of cutting knives 13 are evenly arranged on the outer circumference of the cutter head 12 along the circumferential direction, and a steel wire upper pressing plate 14 and a steel wire lower A pressing plate 15; a steel shot outlet is provided at the bottom of the box body 10, and the steel shot outlet is connected to the steel shot collecting device 9 below it.

所述送丝装置包括固定在机架1上的下机座16,送丝轴7通过轴承固定在下机座16上,在下机座16内侧的送丝轴7上对应切丝装置的钢丝入口位置设有送丝轮17,下机座16外侧的送丝轴7端部固连有通过皮带与变频调速电机相连的送丝皮带轮8;在下机座16上部固连有上机座18,设在上机座18内侧与送丝轮17配合的滚轮19通过轴承固定在上机座18上,在钢丝进入侧的上机座18上设有钢丝定向板20,在钢丝定向板20上对应滚轮19与送丝轮17之间的钢丝通过间隙位置设有一行钢丝定向孔21。The wire feeding device includes a lower machine base 16 fixed on the frame 1, the wire feeding shaft 7 is fixed on the lower machine base 16 through bearings, and the wire feeding shaft 7 inside the lower machine base 16 corresponds to the steel wire inlet position of the wire cutting device Wire feeding pulley 17 is provided, and the wire feeding shaft 7 ends on the outside of the lower frame 16 are fixedly connected with the wire feeding pulley 8 connected to the frequency conversion speed regulating motor by a belt; The roller 19 that cooperates with the wire feed wheel 17 inside the upper frame 18 is fixed on the upper frame 18 through a bearing, and a steel wire orientation plate 20 is arranged on the upper frame 18 on the side where the steel wire enters, and the corresponding roller on the steel wire orientation plate 20 A row of steel wire orientation holes 21 are provided at the position where the steel wire passes through the gap between 19 and the wire feed wheel 17 .

所述送丝轮17的外圆周上设有滚花。Knurling is provided on the outer circumference of the wire feed wheel 17 .

当要切丸时,变频调速电机通过皮带带动送丝皮带轮8转动,装在同一根送丝轴7的送丝轮17同时转动,待切钢丝穿过钢丝定向板20上的钢丝定向孔21送入送丝轮17与滚轮19之间的间隙中,在外圆周上滚花的送丝轮17的拖动和滚轮19的夹压下向前匀速移动,经切丝装置钢丝入口处的钢丝上压板14和钢丝下压板15之间的间隙进入切丝装置的箱体10内。切丝电机通过皮带带动切丝皮带轮4转动,切丝输入轴3通过牙嵌离合器5带动切丝轴6一同转动,切丝轴6上安装的刀盘12带动其外圆周上的切刀13转动,切断从钢丝入口处的钢丝上压板14和钢丝下压板15之间的间隙进入的钢丝,切下的钢丸从箱体10底部的钢丸出口落入钢丸收集装置9中。When the shot is to be cut, the frequency conversion speed regulating motor drives the wire feeding pulley 8 to rotate through the belt, and the wire feeding pulley 17 mounted on the same wire feeding shaft 7 rotates at the same time, and the steel wire to be cut passes through the steel wire orientation hole 21 on the steel wire orientation plate 20 It is fed into the gap between the wire feed wheel 17 and the roller 19, moved forward at a constant speed under the drag of the knurled wire feed wheel 17 on the outer circumference and the pinch pressure of the roller 19, and passes through the steel wire at the wire entrance of the wire cutting device. The gap between the pressing plate 14 and the steel wire lower pressing plate 15 enters in the casing 10 of the wire cutting device. The shredded motor drives the shredded pulley 4 to rotate through the belt, the shredded input shaft 3 drives the shredded shaft 6 to rotate together through the jaw clutch 5, and the cutter head 12 installed on the shredded shaft 6 drives the cutter 13 on its outer circumference to rotate , cut off the steel wire that enters from the gap between the upper pressing plate 14 of the steel wire entrance and the lower pressing plate 15 of the steel wire, and the cut steel shot falls into the shot collecting device 9 from the steel shot outlet at the bottom of the casing 10 .

当需要改变钢丸的长度时,调节变频调速电机的输出转速,使其带动的送丝轮17的转速改变,来调节钢丝向前移动的速度,再与刀盘12的转速配合,即可切出特定长度的钢丸。调节操作简单方便,切出的钢丸尺寸准确,质量好。When the length of the steel shot needs to be changed, adjust the output speed of the variable frequency speed regulating motor to change the speed of the wire feed wheel 17 driven by it to adjust the speed at which the steel wire moves forward, and then cooperate with the speed of the cutter head 12 to complete Cut steel shot to a specific length. The adjustment operation is simple and convenient, and the steel shot cut out is accurate in size and good in quality.

当切刀磨损需要更换时,打开切丝装置箱盖11,轴向移动切丝轴6,使其通过牙嵌离合器5与切丝输入轴3脱开,取下切丝轴6,将其上的轴承、拧紧螺母、刀盘12卸下,再从刀盘12上卸下磨损的切刀13,换上新的切刀13,再将卸下的部件装回到切丝轴6上,再将切丝轴6装到箱体10上,使其通过牙嵌离合器5与切丝输入轴3相连,最后装上箱盖11,即可完成切刀13的更换。整个更换过程快捷方便,省时省力。When the cutter wears and needs to be replaced, open the shredding device box cover 11, move the shredded shaft 6 axially, make it disengage from the shredded input shaft 3 through the dog clutch 5, take off the shredded shaft 6, and remove the shredded shaft 6 on it. Bearing, tightening nut, cutter disc 12 are unloaded, then unload worn cutter 13 from cutter disc 12, change new cutter 13, then the parts that are unloaded are packed back on the shredder shaft 6, and then Shredded shaft 6 is packed on the casing 10, makes it link to each other with shredded input shaft 3 by jaw clutch 5, finally loads on case cover 11, can finish the changing of cutting knife 13. The whole replacement process is fast and convenient, saving time and effort.

本实用新型未详述之处,均为本技术领域技术人员的公知技术。The parts of the utility model that are not described in detail are the known techniques of those skilled in the art.

Claims (4)

1.一种钢丝切丸机,其特征在于:包括机架,在机架顶部一端通过支撑箱上的轴承设有一切丝输入轴,另一端设有一切丝装置,切丝输入轴一端固连的切丝皮带轮经皮带与切丝电机相连,另一端通过牙嵌离合器与切丝装置的切丝轴相连;在切丝装置的钢丝入口端前部的机架上设有送丝装置,送丝装置的送丝轴外端部的送丝皮带轮经皮带与变频调速电机相连;在切丝装置下方的机架上对应切丝装置的钢丸出口位置设有钢丸收集装置。1. A steel wire shot cutting machine, characterized in that: it includes a frame, and one end of the top of the frame is provided with a cutting wire input shaft through a bearing on the support box, and the other end is provided with a wire cutting device, and one end of the wire cutting input shaft is fixedly connected The wire-cutting pulley is connected with the wire-cutting motor through the belt, and the other end is connected with the wire-cutting shaft of the wire-cutting device through a jaw clutch; a wire-feeding device is provided on the frame at the front of the steel wire inlet end of the wire-cutting device. The wire feeding pulley at the outer end of the wire feeding shaft of the device is connected to the frequency conversion speed regulating motor through a belt; a steel shot collecting device is provided on the frame below the wire cutting device corresponding to the steel shot outlet of the wire cutting device. 2.根据权利要求1所述的钢丝切丸机,其特征在于:所述切丝装置包括固定在机架上的箱体,在箱体的上方设有箱盖,切丝轴通过轴承固定在箱体上,在箱体内部的切丝轴上对应钢丝入口位置通过拧紧螺母固连有一刀盘,在刀盘的外圆周上沿圆周方向均匀设有若干把切刀,在钢丝入口处设有钢丝上压板和钢丝下压板;箱体底部设有钢丸出口。2. The steel wire shot cutting machine according to claim 1, characterized in that: the wire cutting device comprises a box fixed on the frame, a box cover is provided above the box, and the wire cutting shaft is fixed on the On the box body, a cutter head is fixedly connected to the position corresponding to the steel wire entrance on the wire cutting shaft inside the box body by tightening nuts, and several cutting knives are evenly arranged on the outer circumference of the cutter head along the circumferential direction, and there are Steel wire upper pressing plate and steel wire lower pressing plate; there is a steel shot outlet at the bottom of the box. 3.根据权利要求1所述的钢丝切丸机,其特征在于:所述送丝装置包括固定在机架上的下机座,送丝轴通过轴承固定在下机座上,在下机座内侧的送丝轴上对应切丝装置的钢丝入口位置设有送丝轮,下机座外侧的送丝轴端部固连有通过皮带与变频调速电机相连的送丝皮带轮;在下机座上部固连有上机座,设在上机座内侧与送丝轮配合的滚轮通过轴承固定在上机座上,在钢丝进入侧的上机座上设有钢丝定向板,在钢丝定向板上对应滚轮与送丝轮之间的钢丝通过间隙位置设有一行钢丝定向孔。3. The steel wire shot cutting machine according to claim 1, characterized in that: the wire feeding device includes a lower frame fixed on the frame, the wire feeding shaft is fixed on the lower frame through bearings, and the inside of the lower frame A wire feed pulley is installed on the wire feed shaft corresponding to the steel wire entrance of the wire cutting device, and the end of the wire feed shaft outside the lower frame is fixedly connected with a wire feed pulley connected with the frequency conversion speed regulating motor through a belt; fixedly connected to the upper part of the lower frame There is an upper machine base, and the rollers on the inner side of the upper machine base that cooperate with the wire feed rollers are fixed on the upper machine base through bearings. The upper machine base on the side where the steel wire enters is equipped with a steel wire orientation plate, and the steel wire orientation plate corresponds to the roller and the A row of steel wire orientation holes is provided at the position where the steel wire passes through the gap between the wire feed rollers. 4.根据权利要求3所述的钢丝切丸机,其特征在于:所述送丝轮的外圆周上设有滚花。4. The steel wire shot cutting machine according to claim 3, characterized in that: knurling is provided on the outer circumference of the wire feeding wheel.
CN2011201250769U 2011-04-26 2011-04-26 Steel wire shot cutting machine Expired - Fee Related CN202062025U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102581407A (en) * 2012-03-12 2012-07-18 李冬庆 Automatic waste wire disintegrating device for single-way wire cutting machine
CN109865780A (en) * 2019-04-17 2019-06-11 昆山新浦瑞金属材料有限公司 For producing the automatic shredding device of high-hardness steel shots

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102581407A (en) * 2012-03-12 2012-07-18 李冬庆 Automatic waste wire disintegrating device for single-way wire cutting machine
CN109865780A (en) * 2019-04-17 2019-06-11 昆山新浦瑞金属材料有限公司 For producing the automatic shredding device of high-hardness steel shots

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