CN202054827U - Quantitative material supplementing device for fermentation tank - Google Patents
Quantitative material supplementing device for fermentation tank Download PDFInfo
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- CN202054827U CN202054827U CN 201120173036 CN201120173036U CN202054827U CN 202054827 U CN202054827 U CN 202054827U CN 201120173036 CN201120173036 CN 201120173036 CN 201120173036 U CN201120173036 U CN 201120173036U CN 202054827 U CN202054827 U CN 202054827U
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Abstract
本实用新型公开了一种发酵罐定量补料装置,包括与发酵罐连接的补料管道,补料管道的进料管和出料管上分别设有气动隔膜阀,还包括定量补料罐,定量补料罐的下口与进料管和出料管之间的补料管道连接,定量补料罐内设有液位传感器,液位传感器和气动隔膜阀分别与控制单元电连接。可以根据工艺的要求,通过计算机按预先设定的补料曲线进行补料,实现自动控制,定量、连续补料,使发酵罐内菌丝生长良好,达到稳产高产的目的。
This utility model discloses a quantitative feeding device for a fermenter, including a feeding pipe connected to the fermenter, with pneumatic diaphragm valves installed on the inlet and outlet pipes of the feeding pipe, and a quantitative feeding tank. The lower end of the quantitative feeding tank is connected to the feeding pipe between the inlet and outlet pipes. A liquid level sensor is installed inside the quantitative feeding tank, and the liquid level sensor and the pneumatic diaphragm valves are electrically connected to a control unit. Feeding can be performed automatically, quantitatively, and continuously according to the process requirements and a pre-set feeding curve via computer, achieving optimal mycelial growth in the fermenter and ensuring stable and high yields.
Description
技术领域 technical field
本实用新型涉及一种发酵装置,尤其涉及一种发酵罐定量补料装置。The utility model relates to a fermentation device, in particular to a quantitative feeding device for a fermentation tank.
背景技术 Background technique
医药发酵、食品饮料行业,目前在抗生素、啤酒、VC、味精等发酵生产过程中,补充营养剂是生产过程中不可缺少的工艺步骤。为了使添加营养剂过程中发酵罐内菌丝生长环境稳定,维持菌丝营养平衡,通常需要对加入罐中的各种营养剂进行定量、连续补给。Pharmaceutical fermentation, food and beverage industry, currently in the fermentation production process of antibiotics, beer, VC, monosodium glutamate, etc., nutritional supplements are an indispensable process step in the production process. In order to stabilize the growth environment of the mycelia in the fermenter and maintain the nutritional balance of the mycelium during the process of adding nutrients, it is usually necessary to quantitatively and continuously supply various nutrients added to the tank.
现有技术中的补料装置都是通过人工控制,难以按照工艺的要求进行定量、连续补料。The feeding devices in the prior art are all manually controlled, and it is difficult to carry out quantitative and continuous feeding according to the requirements of the process.
发明内容 Contents of the invention
本实用新型的目的是提供一种能自动控制,定量、连续补料的发酵罐定量补料装置。The purpose of the utility model is to provide a quantitative feeding device for fermentation tanks which can be automatically controlled, quantitatively and continuously fed.
本实用新型的目的是通过以下技术方案实现的:The purpose of this utility model is achieved by the following technical solutions:
本实用新型的发酵罐定量补料装置,包括与发酵罐连接的补料管道,所述补料管道的进料管和出料管上分别设有气动隔膜阀,还包括定量补料罐,所述定量补料罐的下口与所述进料管和出料管之间的补料管道连接,所述定量补料罐内设有液位传感器,所述液位传感器和气动隔膜阀分别与控制单元电连接。The quantitative feeding device of the fermentation tank of the present utility model comprises a feeding pipeline connected with the fermentation tank, the feeding pipe and the discharging pipe of the feeding pipeline are respectively provided with pneumatic diaphragm valves, and also includes a quantitative feeding tank, so The lower port of the quantitative feeding tank is connected with the feeding pipeline between the feed pipe and the discharge pipe, and a liquid level sensor is arranged in the quantitative feeding tank, and the liquid level sensor and the pneumatic diaphragm valve are respectively connected with the The control unit is electrically connected.
由上述本实用新型提供的技术方案可以看出,本实用新型提供的发酵罐定量补料装置,由于补料管道的进料管和出料管上分别设有气动隔膜阀,还包括定量补料罐,定量补料罐的下口与进料管和出料管之间的补料管道连接,定量补料罐内设有液位传感器,液位传感器和气动隔膜阀分别与控制单元电连接。可以根据工艺的要求,通过计算机按预先设定的补料曲线进行补料,实现自动控制,定量、连续补料,使发酵罐内菌丝生长良好,达到稳产高产的目的。It can be seen from the above-mentioned technical solution provided by the utility model that the quantitative feeding device for the fermenter provided by the utility model, since the feed pipe and the discharge pipe of the feeding pipeline are respectively provided with pneumatic diaphragm valves, it also includes quantitative feeding tank, the lower port of the quantitative feed tank is connected to the feed pipe between the feed pipe and the discharge pipe, a liquid level sensor is installed in the quantitative feed tank, and the liquid level sensor and the pneumatic diaphragm valve are respectively electrically connected to the control unit. According to the requirements of the process, the feeding can be carried out through the computer according to the preset feeding curve to realize automatic control, quantitative and continuous feeding, so that the hyphae in the fermenter grow well and achieve the purpose of stable and high yield.
附图说明Description of drawings
图1为本实用新型实施例提供的发酵罐定量补料装置的结构示意图。Fig. 1 is a schematic structural diagram of a quantitative feeding device for a fermenter provided by an embodiment of the present invention.
图中:1、2、3、4、5、7、9、10、11为手动阀门,6、8为气动隔膜阀,12为定量补料罐,13为发酵罐。Among the figure: 1, 2, 3, 4, 5, 7, 9, 10, 11 are manual valves, 6, 8 are pneumatic diaphragm valves, 12 is a quantitative feeding tank, and 13 is a fermentation tank.
具体实施方式 Detailed ways
下面将结合附图对本实用新型实施例作进一步地详细描述。The embodiment of the utility model will be further described in detail below in conjunction with the accompanying drawings.
本实用新型的发酵罐定量补料装置,其较佳的具体实施方式如图1所示:Fermentation tank quantitative feeding device of the present utility model, its preferred specific implementation is as shown in Figure 1:
包括与发酵罐连接的补料管道,所述补料管道的进料管和出料管上分别设有气动隔膜阀,还包括定量补料罐,所述定量补料罐的下口与所述进料管和出料管之间的补料管道连接,所述定量补料罐内设有液位传感器,所述液位传感器和气动隔膜阀分别与控制单元电连接。It includes a feeding pipeline connected to the fermenter, the feed pipe and the discharge pipe of the feeding pipeline are respectively provided with pneumatic diaphragm valves, and a quantitative feeding tank is also included, the lower port of the quantitative feeding tank is connected to the The feeding pipe between the feeding pipe and the discharging pipe is connected, and a liquid level sensor is provided in the quantitative feeding tank, and the liquid level sensor and the pneumatic diaphragm valve are respectively electrically connected to the control unit.
所述进料管上连接有蒸汽管道。A steam pipeline is connected to the feed pipe.
所述发酵罐的顶端设有上端开口的空气管道,所述空气管道与所述定量补料罐的上口连接。The top of the fermentation tank is provided with an air pipe with an upper end open, and the air pipe is connected with the upper port of the quantitative feeding tank.
所述进料管和出料管上及所述空气管道与所述定量补料罐的上口连接的管道上分别设有手动阀门。Manual valves are respectively provided on the feed pipe and the discharge pipe and the pipe connecting the air pipe to the upper port of the quantitative feeding tank.
所述蒸汽管道和出料管上及所述空气管道与所述定量补料罐的上口连接的管道上分别设有排污管。Sewage pipes are respectively arranged on the steam pipe and the discharge pipe and on the pipe connecting the air pipe and the upper port of the quantitative feeding tank.
所述的液位传感器为浮子式传感器和电极式传感器的任意一种或两种,所述浮子式传感器包括上浮子和下浮子,所述电极式传感器包括上电极和下电极,所述控制单元包括计算机。The liquid level sensor is any one or both of a float sensor and an electrode sensor, the float sensor includes an upper float and a lower float, the electrode sensor includes an upper electrode and a lower electrode, and the control unit Including computers.
所述定量补料罐上设有观察窗。The quantitative feeding tank is provided with an observation window.
本实用新型中,气动隔膜阀6、8受计算机控制;手动阀门4与补料管道相连,手动阀门7与发酵罐相连,手动阀门11与空气管道和发酵罐相连;手动阀门1、9、10为排污阀。In the utility model, the pneumatic diaphragm valves 6 and 8 are controlled by the computer; the manual valve 4 is connected with the feeding pipeline, the manual valve 7 is connected with the fermentation tank, and the manual valve 11 is connected with the air pipeline and the fermentation tank; the manual valves 1, 9, 10 For the drain valve.
应用本实用新型的发酵罐定量补料装置就是针对这种工艺要求而设计的,可以根据工艺的要求,通过计算机按预先设定的补料曲线进行补料,使发酵罐内菌丝生长良好,达到稳产高产的目的。The quantitative feeding device for the fermenter of the utility model is designed for this kind of technological requirement. According to the requirement of the technological process, the feeding can be carried out according to the preset feeding curve through the computer, so that the hyphae in the fermenter can grow well. To achieve the goal of stable and high yield.
本实用新型的工作原理是:The working principle of the utility model is:
1、灭菌:发酵开始前,必须先对系统进行灭菌操作,根据灭菌工艺依次打开各手动阀门,引入蒸汽对补料罐、阀门及管道等組成的补料装置进行消毒;1. Sterilization: Before the fermentation starts, the system must be sterilized first, and the manual valves are opened in sequence according to the sterilization process, and steam is introduced to sterilize the feeding device consisting of feeding tanks, valves and pipelines;
2、进料:进料时关闭出料口的气动隔膜阀8,打开进料口的气动隔膜阀6,营养液从补料管道经进料口进入定量补料罐12内,当料液加满时,上浮子(或上电极)发出信号,关闭进料口的气动隔膜阀6;2. Feeding: When feeding, close the pneumatic diaphragm valve 8 of the discharge port, open the pneumatic diaphragm valve 6 of the feed port, and the nutrient solution enters the
3、补料:打开出料口的气动隔膜阀8,料液排到发酵罐13中,当液位下降到一定高度时,下浮子(或下电极)发出信号,关闭出料口的气动隔膜阀8,打开进料口的气动隔膜阀6,重复下一次补料过程。3. Feeding: Open the pneumatic diaphragm valve 8 at the discharge port, and the feed liquid is discharged into the
4、手动阀门11的开度可以根据定量补料罐顶和发酵罐之间的压力差来决定,以保证补料流量稳定。4. The opening of the manual valve 11 can be determined according to the pressure difference between the top of the quantitative feeding tank and the fermenter, so as to ensure a stable feeding flow.
5、通过视窗,可以直观地观察整个补料过程;5. Through the window, you can visually observe the whole feeding process;
6、由于定量补料罐都是按一定的容量制作的,根据补料量即可精确设定补料次数,按工艺规程要求,由计算机控制,定量、连续补料。6. Since the quantitative feeding tanks are all made according to a certain capacity, the feeding times can be accurately set according to the feeding amount, and the quantitative and continuous feeding is controlled by a computer according to the requirements of the process regulations.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型披露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应该以权利要求书的保护范围为准。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto, and any person familiar with the technical field can easily think of All changes or replacements should fall within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope of the claims.
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| CN 201120173036 CN202054827U (en) | 2011-05-26 | 2011-05-26 | Quantitative material supplementing device for fermentation tank |
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| CN 201120173036 CN202054827U (en) | 2011-05-26 | 2011-05-26 | Quantitative material supplementing device for fermentation tank |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102994381A (en) * | 2012-10-23 | 2013-03-27 | 无锡市喷特环保工程有限公司 | Intelligent device for producing methane |
| CN106172753A (en) * | 2016-08-23 | 2016-12-07 | 山西维尔生物乳制品有限公司 | A kind of liquid fermentation agent classification inoculation apparatus and method |
| CN109022240A (en) * | 2018-08-03 | 2018-12-18 | 江苏丰泽生物工程设备制造有限公司 | A kind of random general feed supplement combination unit |
-
2011
- 2011-05-26 CN CN 201120173036 patent/CN202054827U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102994381A (en) * | 2012-10-23 | 2013-03-27 | 无锡市喷特环保工程有限公司 | Intelligent device for producing methane |
| CN106172753A (en) * | 2016-08-23 | 2016-12-07 | 山西维尔生物乳制品有限公司 | A kind of liquid fermentation agent classification inoculation apparatus and method |
| CN109022240A (en) * | 2018-08-03 | 2018-12-18 | 江苏丰泽生物工程设备制造有限公司 | A kind of random general feed supplement combination unit |
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Owner name: BEIJING CHIEFTAIN CONTROL ENGINEERING TECHNOLOGY C Free format text: FORMER NAME: BEIJING DONGFANG CHENGYITONG INDUSTRY AUTOMATION TECHNOLOGY CO., LTD. |
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Address after: 102200 Changping District science and Technology Park, Beijing Road No. 9, block B, room 2172 Patentee after: Beijing Chieftain Control Engineering Technology Co.,Ltd. Address before: 100094, Beijing, Haidian District, 7 Hui Feng Road, new materials building B block 8 Patentee before: Beijing Eastern Chieftain Automation Technology Co., Ltd. |
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Granted publication date: 20111130 |